Edge Products EZ 30200, EZ 30201 Installation Instructions And Manual
1998.5-2002 Dodge Cummins 5.9L 24 Valve
Edge Products EZ Module
Installation Instructions & Manual
P/N’s: 30200 / 30201
READ IMPORTANT SAFETY INFORMATION IN THIS MANUAL
California Air Resources Board
Executive Order D-541 (30200 98-99 Only)
Edge EZ User Manual Edge Products
TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION_________________________________________ 3
SAFETY TERMS__________________________________________________________________3
SAFETY GUIDELINES ____________________________________________________________3
PRODUCT REGISTRATION___________________________________________________ 4
Benefits of product registration:______________________________________________________4
CARB/EPA Compliance _______________________________________________________ 5
About the Dodge EZ___________________________________________________________ 5
Introduction ______________________________________________________________________5
Power Level 1 and 2 ________________________________________________________________6
Power Level 3 _____________________________________________________________________6
Towing___________________________________________________________________________6
Exhaust Gas Temperature___________________________________________________________7
EZ Installation Instructions ____________________________________________________ 7
Tools Required: ___________________________________________________________________7
Supplied Items:____________________________________________________________________7
The Edge EZ Module: ______________________________________________________________8
Module Installation ________________________________________________________________8
Harness Connector_________________________________________________________________8
Data Link Connection ______________________________________________________________9
MAP Connection _________________________________________________________________10
Attach and Install the 3 Position Switch_______________________________________________11
Boost Elbow Installation (Optional) __________________________________________________11
Final Inspection and Operation _____________________________________________________13
Using the EZ and Power Level Adjustment _______________________________________ 13
Power Levels_____________________________________________________________________13
Power Gains _____________________________________________________________________13
Warranty Information ________________________________________________________ 14
LIMITED 1 YEAR WARRANTY ___________________________________________________14
Technical Support: ________________________________________________________________15
© 2007 Edge Products
All rights reserved.
Edge Products
1080 South Depot Dr.
Ogden, UT 84404
1-888-360-3343
www.edgeproducts.com
Manual Version 7
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Edge EZ User Manual Edge Products
IMPORTANT SAFETY INFORMATION
SAFETY TERMS
Throughout this User Guide (hereafter referred to as User Manual or Manual) you will see important
messages regarding your safety or the protection of your vehicle. These messages will be designated by
the words WARNING or CAUTION.
WARNING indicates a condition that may cause serious injury or death to you, your passengers
or others nearby. Pay careful attention to these Warning messages, and always comply with them. They
could save a life.
CAUTION indicates a condition that could cause damage to your vehicle. It is important to install and
operate your EDGE product in conformance with instructions in this Manual. Caution messages alert you
to particularly important things to watch for to keep your vehicle operating the way you want it to.
The Edge product you have bought is a high-performance product. As such, it does present some risks
of which you should be fully aware. Do not use this product until you have carefully read all the following
safety information and the Owner Agreement.
WARNING
Misapplication or misuse of this product could lead to a serious or fatal accident.
Comply with all safety information below, and in your vehicle owner’s manual. Follow
safety, installation and operating instructions in this User Manual to assure proper
use.
SAFETY GUIDELINES
1. Do not exceed legal speed limits on public roadways. Use any enhanced speed capabilities of
this product only in closed circuit, legally sanctioned racing environments expressly for this
purpose. Loss of control from speeding on a public road could seriously injure you, your
passengers, or others on the roadway.
2. Select a position on the windshield or dashboard to mount the device where it will not impair your
view. You must be able to see the road, traffic, and pedestrians without interference. Be sure
your mounting location meets state and local laws regarding placement of devices on the
windshield or dashboard.
3. Do not operate the device while driving. Perform all adjustments or changes while stopped.
Changing a setting while under way can interfere with your attention to roadway conditions.
4. “Stacking” performance-enhancing devices or other improper installation could cause po wertrain
failure on the road. Other products may have features incompatible with your Edge device.
Follow all installation and operating instructions, and don’t stack products.
5. Some modifications may affect other parts of your vehicle. For example, if you remove/adjust the
speed limiter in your vehicle, be sure your tires and other components are rated for the increased
speeds they will have to withstand. Not doing so can lead to loss of vehicle control. Modify the
speed limiter only for use in closed circuit, legally sanctioned racing environments, not for use on
public roadways.
6. Do not use the Performance Tests feature to break any traffic laws. Perform these tests only
where they are legal and safe.
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Edge EZ User Manual Edge Products
7. Some features may not function on all vehicle models. Check a newly-installed device for all
features you intend to use. Do not rely on their working without checking first.
NOTE: Dispose of this product consistent with local codes. Return to your electronics supplier for proper
handling.
PRODUCT REGISTRATION
Please take the time to register your product. To register your product, follow the
instructions at this link. http://www.edgeproducts.com/product_registration.php
Benefits of product registration:
Your Safety – registering your product allows us to know exactly which product you have and provide
important product updates to you that improve the quality and/or safety of the product
Enhanced Features – almost all Edge products are easily updated via the internet. We are constantly
adding new features and improvements to our product that we know you will want to enjoy
Confirmation of Ownership – provides a record in case of product loss, theft, or required warranty work.
When you call us for support our team will already have much of the information they need to help you!
Improved Product Development – helps us better understand you (our customers) and design products
that meet your needs
Special Offers – allows us to inform you about special offers on accessories and/or new products that fit
your vehicle and enhance your driving experience
AND…
Extended Warranty Plan Opportunity
buy a 1-year warranty extension to all customers who register their product!
– within the first 90 days of ownership, Edge offers the option to
All Edge modules and programmers are built to operate with OEM calibrations. When
you take your vehicle to a service center they may, by your request or otherwise, update
your vehicles calibrations. Therefore it is important that you return your vehicle to stock
before taking it in for service. Edge updates its active products (i.e. those currently being
manufactured) to work effectively with updated OEM calibrations. However, this process
can take some time as Edge is not always made aware of calibration changes made by the
OEM. In the case of discontinued products, Edge cannot ensure that your unit will work
effectively if you take your vehicle to a dealership and you are given, by your request or
otherwise, a new calibration.
If you have used another tuner/programmer on your vehicle, you will need to program
back to stock and remove the device before using the Edge Products Device.
Failure to return to stock may result in PCM failure or engine damage.
Because the Power Edge EZ module is a high performance product, it is strongly
recommended that EGT gauges and Boost gauges be installed with the use of this product.
Programming your vehicle may expose existing defects in your vehicle’s PCM that
could disable your vehicle. It is advised that you do not program your vehicle in
remote locations in case of vehicle failure.
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Edge EZ User Manual Edge Products
CARB/EPA Compliance
This E.O. number only applies to the Edge PN 30200 for model years 1998-1999
and indicates the installation of this product meets the emissions compliance
requirements of the California Air Resources Board and Federal Environmental
Protection Agency and is legal for sale and use on pollution-controlled vehicles
operated on public streets and highways. It must be installed and operated
according to the instructions provided in this user’s manual. Included with this
product is a sticker like the one pictured below for you to retain with your vehicle.
You can either apply it somewhere on the vehicle (e.g., the inside end of driver’s
door) or simply retain it in your glove box. The purpose of the sticker is to inform
anyone who may have questions regarding the use of your Edge product and how it
affects emissions. For example, it would be something to show an emissions
technician if questioned when taking your vehicle in for an emissions check to let
him/her know the product is CARB emissions compliant.
About the Dodge EZ
Introduction
Thank you for purchasing the Edge EZ Module for the Dodge Cummins® Diesel. The
Edge EZ module has been developed and produced from the highest quality materials
available to ensure the best performance for years to come. If you have any questions,
please contact Edge Products. We will be very happy to answer your questions about
our complete product line.
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