Edge Products Attitude, Juice Installation Instructions And Manual

2006-2007 GM Duramax 6.6L LLY / LBZ
Edge Juice and Attitude
Installation Instructions and Manual
OLD P/N: EJC1000BWAM
GM Juice/Attitude Manual Edge Products
Table of Contents
DISCLAIMER OF LIABILITY ___________________________________________ 4 LIMITATION OF WARRANTY___________________________________________ 4 About the Chevy/GM Juice _______________________________________________ 7 Chevy/GM Juice Getting Connected________________________________________ 8
Supplied Items:_____________________________________________________________ 8 Required Tools: ____________________________________________________________ 8 The Edge Juice Module ______________________________________________________ 8 Harness Connector__________________________________________________________ 9 Mounting the Juice Module__________________________________________________ 10 Connecting the Harness_____________________________________________________ 10 Final Inspection ___________________________________________________________ 10
Using the Juice________________________________________________________ 11
Adjusting Power Levels_____________________________________________________ 11 Towing___________________________________________________________________ 11
Power Gains__________________________________________________________ 12 Power Gains__________________________________________________________ 12 Making Sense of It All__________________________________________________ 13
EGT_____________________________________________________________________ 14 The Juice Module and your Transmission______________________________________ 14
Transmission Relearning________________________________________________ 15 Transmission Relearning________________________________________________ 15 Edge Attitude Monitor __________________________________________________ 16 About the Attitude _____________________________________________________ 17 Power Gains__________________________________________________________ 18 Chevy/GM Attitude Getting Connected_____________________________________ 19
Changing the Display_______________________________________________________ 25 Two Function Bar Graph Display Sample______________________________________ 26 Two Function Digital Display Sample _________________________________________ 26 Three Function Digital Display Sample________________________________________ 26 Four Function Digital Display Sample_________________________________________ 27
Changing Variables on the Screen ________________________________________ 28
Display___________________________________________________________________ 28
Adjusting the Backlight _________________________________________________ 31
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GM Juice/Attitude Manual Edge Products
Juice Configuration____________________________________________________ 32
Juice Configuration ________________________________________________________ 33 Max EGT Set Point ________________________________________________________ 33 Disabling Backdown at Set EGT _____________________________________________ 35 Low Boost Fueling Adjustment_______________________________________________ 36 Shift Defuel Setting ________________________________________________________ 37 Tire Size _________________________________________________________________ 38 Turbo Cool-Down Setup ____________________________________________________ 39
Use EGT ______________________________________________________________________ 39 Use Time ______________ _____ ______ ____________ ______ ______ ______ ______ ______ ___ 40
Alerts________________________________________________________________ 41 Records______________________________________________________________ 44 Performance Tests _____________________________________________________ 45 Adjusting Juice Power Levels ____________________________________________ 47
Power Gains ______________________________________________________________ 47
Retrieve / Clear Diagnostic Trouble Codes (DTC)____________________________ 48 Clearing Trouble Codes_________________________________________________ 49 HOT UNLOCK CODE__________________________________________________ 50 Edge Products Technical Support_________________________________________ 50
© 2007, Edge Products
All rights reserved.
Edge Products
1080 South Depot Dr.
Ogden, UT 84404
(1-888-360-3343
www.edgeproducts.com
Manual Version 5
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GM Juice/Attitude Manual Edge Products
THIS IS A HIGH PERFORMANCE PRODUCT. USE AT YOUR OWN RISK.
Do not use this product until you have carefully read the following agreement. This sets forth the terms and conditions for the use of this pro duct. The installation of this product
indicates that the BUYER has read and understands this agreement and accepts its terms and conditions
DISCLAIMER OF LIABILITY
Edge Products, LLC and its successors, distributo rs, jobbers, and dealers (hereafter SELLER) shall in no way be responsible for the product's proper use and service. THE BUYER HEREBY WAIVES ALL LIABILITY CLAIMS.
The BUYER acknowledges that he/she is not relying on the SELLER’s skill or judgment to select or furnish goods suitable for any particular purpose and that there are no liabilities which extend beyond the description on the face hereof and the BUYER hereby waives all remedies or liabilities, expressed or implied, arising by law or otherwise, (including without any obligations of the SELLER with respect to fitness, merchantability and consequential damages) or whether or not occasioned by the SELLER's negligence.
The SELLER disclaims any warranty and expressly disclaims any liability for personal injury or damages. The BUYER acknowledges and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the BUYER agrees to indemnify the SELLER and to hold the SELLER harmless from any claim related to the item of the equipment purchased. Under no circumstances will the SELLER be liable for any damages or expenses by reason of use or sale of any such equipment.
The SELLER assumes no liability regarding the improper installation or misapplication of its products. It is the installer's responsibility to check for proper installation and if in doubt, contact the manufacturer.
LIMITATION OF WARRANTY
Edge Products, LLC (hereafter "SELLER") gives Limited Warranty as to description, quality, merchantability, fitness for any product’s purpose, productiveness, or any other matter of SELLER's product sold herewith. The SELLER shall be in no way responsible for the product’s open use and service and the BUYER hereby waives all rights other than those expressly written herein. This Warranty shall not be extended or varied except by a written instrument signed by SELLER and BUYER.
The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the product's kit. All products that are in question of Warranty must be returned shipping prepaid to the SELLER and must be accompanied by a dated proof of purchase receipt. All Warranty claims are subject to approval by Edge Products, LLC
Under no circumstances shall the SELLER be liable for any labor charged or travel time incurred in diagnosis for defects, removal, or reinstallation of this product, or any other contingent expenses.
If the BUYER sends back a failed unit that is out of warranty and chooses to buy a refurbished unit, the refurbished unit will only carry a 60 day warranty. If the BUYER purchases a new unit at a predetermined discounted rate, it will have the standard 1 year warranty.
Under no circumstances will the SELLER be liable for any damage or expenses insured by reason of the use or sale of any such equipment.
IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT: THE BUYER MAY PROMPTLY RETURN THIS PRODUCT, IN A NEW AND UNUSED CONDITION, WITH A DATED PROOF OF PURCHASE, TO THE PLACE OF PURCHASE WITHIN SIXTY (60) DAYS FROM DATE OF PURCHASE FOR A FULL REFUND.
THE INSTALLATION OF THIS PRODUCT INDICATES THA T THE BUYER H AS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS.
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GM Juice/Attitude Manual Edge Products
AFTERMARKET PRODUCTS AND YOUR VEHICLE’S WARRANTY
Many of our customers ask, “Will your product void my vehicle manufacturer’s warranty?” While the answer is straightforward from a legal standpoint, we also want to educate our customers (and after-market consumers) on some industry realities and offer some common sense precautions to minimize your risk. Consumers of aftermarket products are protected by The Federal Magnusson-Moss Warranty Act. The Act states that if something breaks on your car and you take it in for warranty repair, the dealer must honor your warranty unless they can prove that whatever modifications you have added to your car actually caused the problem. Please keep in mind that towing in anything higher than level two and hard driving in levels four and five are not recommended. While as a consumer, you have strong legal protec tion with regards to your vehicle’s warranty, there is also a practical reality that different automotive manufacturers and dealers have greatly varying views on aftermarket products, in particular those that produce horsepower, such as performance enhancement chips, modified intake manifolds, or aftermarket exhaust systems. There are dealers and manufacturers out there that will use the presence of a horsepower upgrade to void your vehicle’s warranty. They will do this regardless of whose product you are using. Any aftermarket company that does not acknowledge this is misleading you. The bottom line is that while the law protects the consumer and provides for enforcement of the warranty, it is very difficult for most people to hire an attorney and fight a voided warranty. Edge recommends that you always
disconnect and remove your module and monitor when you take your vehicle to a dealer for warranty work in order not to interfere with
diagnostic equipment.
This warranty is void for any new products purchased through auction websites. Warranty is valid only for new products purchased through Authorized Dealers (proof of purchase required for all warranty claims).
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GM Juice/Attitude Manual Edge Products
All Edge modules and programmers are built to operate with OEM calibrations. When you take your vehicle to a service center they may, by your request or otherwise, update your vehicles calibrations. Therefore it is important that you return your vehicle to stock before taking it in for service. Edge updates its active products (i.e. those currently being manufactured) to work effectively with updated OEM calibrations. However, this process can take some time as Edge is not always made aware of calibration changes made by the OEM. In the case of discontinued products, Edge cannot ensure that your unit will work effectively if you take your vehicle to a dealership and you are given, by your request or otherwise, a new calibration.
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GM Juice/Attitude Manual Edge Products
About the Chevy/GM Juice
Thank you for purchasing the Edge Juice Module for the Chevy/GM Duramax Diesel®. The Juice module has been developed and produced from the highest quality materials availab le to ensure the best performance for years to come. If you have any questions, please contact Edge Products. We will be very happy to answer your questions about our complete product line.
The Juice Module is an add-on Engine Control Module (ECM) for the Duramax® Engine that offers additional features not available with the factory setup. Since it is an add-on ECM, it uses all the factory data, and then enhances the factory settings to optimize your truck’s performance. These features include:
• Engine temperature monitoring and power increase from the Juice module as engine reaches operating temperature
• Three selectable power level settings when using the Juice with the supplied toggle switch(6 on-the-fly selectable power settings with the Attitude)
• Transmission slip monitoring - If any transmission slip is detected power is decreased to prevent the transmission from slipping
The Juice module offers a large power increase over stock throughout the rpm range, but the power is most noticeable in the midrange rpm’s. This greatly improves drivability and towing performance. Transmission downshifting is greatly reduced, especially while passing or towing.
The Juice also regulates power delivery and timing based on engine temperature. This means that while the engine temperature is below 130° F no additional fueling or timing is delivered. At 130° F the module begins delivering fuel. The Juice delivers 100% of the calculated additional fuel at 150° F, and at 160° F the Juice also starts modifying timing.
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GM Juice/Attitude Manual Edge Products
Chevy/GM Juice Getting Connected
Supplied Items:
1. Edge Juice Module
2. Three Wire Ties
3. Two Velcro Strips
4. Brass Fuse Tap
Required Tools:
None Please read these instructions completely so that you understand each step prior to installation
The Edge Juice Module
This picture shows the Edge Juice Module with the harness cable and Edge Attitude Display wiring (Attitude instructions on pg.13)
.
These two connectors are EGT thermocouple connections.
This cable is where the optional Edge Attitude Display module gets connected.
This is the turbo time r connecter
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GM Juice/Attitude Manual Edge Products
Harness Connector – Your Juice module is equipped with a
harness that can be disconnected at the Juice module itself (See figure 1A). It is important to make sure that your juice module is always connected to the harness when the wiring harness is connected to the truck, otherwise the truck may not run properly, or may trigger engine “codes.”
FIGURE 1A
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GM Juice/Attitude Manual Edge Products
Mounting the Juice Module
1. The Power Edge Juice Module can mount on top of or to the side of the black plastic fuse box cover located on the driver’s side fender (Use caution when mounting the Juice on top of the fuse box as the Hood may sometimes come in contact with the module). Attach the module using the supplied Velcro, allowing enough harness movement for removal of the fus e box cover.
Connecting the Harness
2. Disconnect both stoc k connectors by squeezing the ears on the backside of the connector and pulling the gray lever.
3. Gently insert the Juice connectors and lock in place with the gray levers, and then gently connect the stock connectors to the other end of the Juice connectors.
Notice: Use caution when inserting connector bodies. If the connector does not slide smoothly, remove the connector, inspect the pins, and retry installation.
Final Inspection
4. Recheck all connections for a properly secure installation. Using the supplied wire ties, secure the wiring harness to prevent possible damage.
5. Start the engine. The engine should start and run like a stock truck. If the engine does not start or run properly, turn off the motor, remove the keys from the ignition, then remove the juice module and inspect the pins inside both connectors. Straighten pins or clear foreign material from the pins and connector surfaces, and then re-install the connectors. If failure conditions still exist, contact your dealer or Edge Products, LLC. When trying to restart, make sure that the key has been turned off for at least 10 seconds before cranking the engine.
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GM Juice/Attitude Manual Edge Products
Using the Juice
Adjusting Power Levels
The Juice has three power levels. The Juice module was designed to allow the user to select any of the three power levels on the fly with the supplied three position switch. Level 3 is with the switch towards the tab.
Towing
It is recommended that you use the Tow/Haul transmission mode while towing. This provides torque converter lockup in gears 2-6, which reduces transmission heat and also raises the shift rpm threshold to keep the rpm’s higher. It is recommended that you maintain engine rpm above 1800 while towing.
While towing, the Juice module allows the engine to pull many grades in the mid rpm’s rather than having to downshift and pull them in the high rpm’s. This provides for lower EGT (Exhaust Gas Temperature) with the same power output. EGT rises significantly with rpm--especially above 2500. It is highly recommended that you install an EGT gauge while using the Edge Juice. The Edge Attitude monitor displays EGT’s and can limit the EGT to a user definable set point by reducing additional fueling. This is a great safety feature that comes only with the Edge Attitude.
Notice: It is recommended while towing you use power levels 1 or 2 due to EGT and transmission stress
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Power Gains
The following power gains are representative of an actual test vehicle. These gains were measured on a SuperFlow Dyno at an altitude of 4400 ft above sea level, and represent power delivered to the rear wheels of the test truck. The only modification made to the test truck was the addition of the Edge Juice module. Power gains may vary somewhat on a different vehicle or in different geographic settings.
Horsepower Torque
30 60 40 80 50 90
Warning: It is strongly advised that you do not combine, or “stack” chips to gain more horsepower.
Power Gains
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Making Sense of It All
The first thing you will probably notice, especially if this is your first time driving a diesel truck with a performance module, is that this is a whole different animal. You will experience more power, quicker take-offs, better passing and acceleration, and even better fuel economy.
If you are towing, not only does the extra power the Edge Juice module delivers enable you to maintain speed going up a hill, but the added power will also keep you in a higher gear, so your transmission will not keep “hunting” for lower gears. We recommend level one or level two for towing applications. Only use level two if you are towing a light load.
The remaining power levels are designed to match fueling with any additional upgrades you may have done to your vehicle. Level 3 is as far as you should go on a stock truck and should never be used while towing.
Levels four, five, and the optional power level 6 are race levels and are designed to be used with upgraded drive trains. If you have modified your injectors, upgraded the transmission, installed an aftermarket turbo or performed other similar enhancements, levels four and five will match fueling to the additional performance created by these upgrades. On a stock truck, it is possible to overstress the engine and transmission while driving in levels four and five.
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GM Juice/Attitude Manual Edge Products
EGT
EGT stands for exhaust gas temperature, and is the single most important indicator of how a diesel engine is performing. Unlike a gasoline motor, a diesel motor will continue to make power as more fuel is added. As more fuel is added, heat will be generated until the motor just gets too hot and things start to melt. This is a situation you want to avoid. Exhaust gas temperature is the ideal measurement of how hot the motor is, since temperature fluctuations in exhaust gas are almost instantaneous. Just so you know, it is possible to generate excessive EGT on a stock truck, particularly if you are towing. This is why we always recommend installing an EGT gauge, and why we built the Attitude monitor, which monitors EGT and will automatically defuel your truck when EGTs get too high. In our experience 1350 degrees is about as high as you want to let your EGTs go. Keep in mind, the stress on your engine created by the heat is a function of both temperature and time. A brief spike to 1400 that lasts a second is not that big of a deal. Pulling up a hill for several minutes at 1400 is far worse. As you drive your truck in the various power settings, keep your eye on the EGTs. Depending on how you drive and where you drive, you may find a particular power level is more suitable to your power needs.
The Juice Module and your Transmission
The automatic transmission has a fluid-filled clutch-like device called a torque converter. This device uses the spinning motion of the motor to drive the transmission which drives your wheels. As the truck speed stabilizes, the torque converter engages a mechanical connection which locks the two halves of the torque converter, so the output shaft is going the same speed as the input shaft. This mechanical linking of the two halves is called Transmission Lock-up. If the motor produces too much power, this mechanical lock-up can start to slip. When this slipping occurs, the Juice module reduces the power output to allow the transmission to function properly. This is a great feature that provides an extra level of protection for your vehicle. Please keep in mind however, that if you run in level 4 or 5, the additional power is so great that it is possible to overstress a stock Allison transmission if you drive too hard.
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GM Juice/Attitude Manual Edge Products
Transmission Relearning
The Allison transmission is a “Smart” transmission. This means that it pays attention to how smoothly the transmission is changing gears, and modifies the shifting to improve drivability . When the motor delivers more power (by adding the Juice module), the transmission has to ‘re-learn’ how to shift. After first installing the Juice module, you may notice rough shifting. The best way to re-teach the transmission is to set the truck in the power level you will be using most of the time. Then set out to drive, some city, some highway, varying the driving and the speed. A good rule of thumb would be 200 to 300 miles. You will notice the shifting becoming better, and your truck responding better to the additional power as you go through the learning cycle.
Transmission Relearning
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GM Juice/Attitude Manual Edge Products
Edge Attitude Monitor
Installation Instructions & Manual
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