Edelbrock Russell R08367 User Manual

©2006 Edelbrock Corporation
Rev. 9/06 - BC/mc

Catalog #R08367

Brochure #63-R08367

Catalog #R08367

DOT Racer Front Brake Hose Kit

for 2006 Kawasaki Ninja 650R

INSTALLATION INSTRUCTIONS

1. Remove factory brake hoses, noting routing. Cap off master cylinder and
caliper ports.

2. Install straight-bent banjo ends of Russell Left and Right hoses onto their
respective calipers. Use factory single-banjo bolt from master cylinder to
install Right hose onto caliper

(See Fig. 1)

.

3. Route hoses up through factory wire retainers to master cylinder

(See Fig. 2, view from top).

Use factory double-banjo bolt to install hoses
onto master cylinder. Side-bent banjo of Right hose goes next to master
cylinder, points toward center of bike, and rests against stop. Orient Left hose
banjo so that hose runs parallel to Right hose

(See Fig. 3)

.

4. Locate hoses to fender using factory plastic clips around grommets on hoses
at factory mounting points

(See Fig. 4, Right side shown).

5. Check hose clearance throughout entire steering and suspension travel
range.

6. Bleed the system and check for leaks while applying pressure.

Please study these instructions carefully before installing your new Brake Hose Kit. If you have any questions, please call
our Technical Hotline at: 1-800-416-8628, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or
e-mail us at [e-mail].

INSTALLATION INSTRUCTIONS

IMPORTANT NOTE: Do not allow the master cylinder to completely drain of brake fluid at any time during this process.

Also, use care when handling brake fluid, as it can quickly damage finished surfaces (paint, plating, etc.).

Fig. 1

Fig. 2

IMPORTANT NOTE:

Proper installation is the responsibility of the installer. Improper installation will void warranty and may

result in poor performance and engine or vehicle damage.

Fig. 3

Fig. 4

Edelbrock Corporation, 2700 California Street, Torrance, CA 90503

Toll-Free Tech Line: 1-800-416-8628

Tech E-Mail: [e-mail]