Edelbrock R09399 user manual

©2006 Edelbrock Corporation
Rev. 10/06 - BC/mc

Catalog #R09399

Brochure #63-R09399

Page 1 of 2

Catalog #R09399

DOT Racer Front Brake Hose Kit

for 2004 Honda 599 CB600F

INSTALLATION INSTRUCTIONS

1. Note routing of factory brake hoses. Remove hoses as well as associated hardware and brackets.

2. Install straight-bent banjo end of Russell upper hose and compound-bend banjo end of Russell lower hose onto
right-side caliper using supplied double-banjo bolt. Upper banjo goes next to caliper and bends up and away from
caliper. Lower banjo bends up and away from caliper and bends to outside of upper banjo

(See Fig. 1)

.

3. Route lower hose over rear of fender to left-side caliper. Install banjo so that it bends up and away from caliper.

4. Route upper hose up to master cylinder using factory routing. Install banjo onto master cylinder, oriented similar
to factory.

5. Locate upper hose to fork tree with factory bracket at factory mounting location. Insert grommet on hose into
loop on bracket

(See Fig. 2).

6. Locate upper hose and lower hose on right-side fork tube at factory location with supplied large cushion clamp.
Attach clamp and reflector to fork tube with factory bolt

(See Fig. 3).

Please study these instructions carefully before installing your new Brake Hose Kit. If you have any questions, please call
our Technical Hotline at: 1-800-416-8628, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or
e-mail us at [e-mail]

.

INSTALLATION INSTRUCTIONS

IMPORTANT NOTE: Do not allow the master cylinder to completely drain of brake fluid at any time during this process.

Also, use care when handling brake fluid, as it can quickly damage finished surfaces (paint, plating, etc.).

Fig. 2

IMPORTANT NOTE:

Proper installation is the responsibility of the installer. Improper installation will void warranty and may

result in poor performance and engine or vehicle damage.

Fig. 1

©2006 Edelbrock Corporation
Rev. 10/06 - BC/mc

Catalog #R09399

Brochure #63-R09399

Page 2 of 2

Edelbrock Corporation, 2700 California Street, Torrance, CA 90503

Toll-Free Tech Line: 1-800-416-8628

Tech E-Mail: [e-mail]

7. Locate lower hose on left-side fork tube at factory location with supplied small cushion clamp. Attach clamp and
reflector to fork tube with factory bolt

(See Fig. 4).

8. Check hose clearance throughout entire steering and suspension travel range.

9. Bleed the system and check for leaks while applying pressure.

Fig. 3

Fig. 4