Edelbrock For 1985-1992 GM Cars and Trucks 17933, 17933 Installation Instructions Manual

255 Liter/Hr, In Tank Fuel Pump
For 1985-1992 GM Cars and Trucks
Catalog # 17933
INSTALLATION INSTRUCTIONS
Note: Proper installation is the responsibility of the customer. Improper or incomplete installation could result in poor
performance, related component damage, potential severe engine damage, vehicle fire, and will void your warranty. If you do not feel comfortable installing these parts, we recommend having the installation performed by a professional mechanic.
Description: This in-tank fuel pump replaces the factory pump and has an increased flow of 255 liters/hour (67 gph). This in-tank upgrade pump is ideal for supporting performance improvements such as a big-bore throttle body, high performance intake manifold, camshaft, supercharger, direct port nitrous system, etc. They replace your original pump exactly and include all necessary hardware for an easy installation:
Kit Contents:
Qty. Description
1 Fuel Pump1 Fuel Pump Filter1 Fuel Pump Adapter Grommet1 Fuel Tank to Pump Bracket O-Ring1 Electrical Connector
`Minimum Tools Required:
1. Lift or appropriate jack
2. OSHA-approved jackstands
3. OSHA-approved fuel transfer pump
4. OSHA-approved fuel storage containers
5. Wire stripping and crimping tool
6. Various hand tools
1 6” Section of Fuel Hose** 2 Hose Clamps**
**Not used in some vehicle applications.
INSTALLATION NOTES
Remember: When working on your vehicle, especially when oil or fuel is present, always work in a well ­ventilated area. Keep all sparks, open flames, or other sources of ignition away from the work area. Failure to do so could result in a fire or explosion causing vehicle or property damage, personal injury, and/or death.
Before Beginning: This installation can be accomplished using common tools and procedures. However, you should have a basic knowledge of automotive repair and modification and be familiar with and comfortable with working on your vehicle. If you do not feel comfortable working on your vehicle, it is recommended to have the installation completed by a professional mechanic. Using a factory service manual for your vehicle for reference is helpful.
Note: Steps shown in these instructions are intended as a general guideline only. If you are not an experienced mechanic, you should have a copy of your service manual on hand. The installation procedure for replacing your factory fuel pump is covered in full detail in your factory service manual.
©2003 Edelbrock Corporation Rev. 11/03
Catalog #17933
Brochure #63-0223Page 1 of 4
INSTALLATION PROCEDURE
(Note: This rotary fuel injection pump will not work on carbureted fuel systems. It is for electronic fuel injection only.) (Note: The word “bracket” used throughout these instructions refers to the fuel pump mounting bracket and fuel level sender assembly.)
PREPARATION
1. Make sure the engine is cool and the vehicle is on level
ground. Set the parking brake.
2. Remove the fuel pump fuse from the fuse block.
3. Start the engine and let it run until it consumes any
fuel in the fuel lines, and runs out of fuel.
4. After the engine stops, crank it again for at least three
seconds to assure the relief of any remaining pressure.
5. Remove the negative (ground) cable from the battery
and position it so that it cannot make a connection to the battery during the fuel pump installation procedure.
6. Drain the fuel tank. Use an OSHA-approved gasoline
transfer pump, and remove as much fuel as possible through the fuel tank filler neck. Store the fuel in approved safety containers only.
7. Lift and safely support the vehicle with approved
safety stands with enough height to gain clearance to remove the fuel tank. If lifting only the rear of the vehicle, remember to block the front wheels.
8. Once the vehicle is lifted and supported, an alternate
method of fuel removal may be implemented. Determine which line is the fuel return line going back to the fuel tank (See Fig. 1). Three lines are attached to the bracket. The first is the feed line which leads to the fuel injectors, and has the fuel filter in it. The second is the return line from the injectors. The last is the vapor line which leads to the vapor canister. Trace the return line back from the injectors and remove it from the bracket. Securely attach a hose to the exposed fuel return tube which leads into the tank, and draw the remaining fuel out and into an approved gasoline storage container.
(Note: Regardless of the method used to remove fuel from the tank, it is important to remove as much fuel as possible before removing the tank. This is required to help prevent fuel spillage, and injury from excessive weight while removing the tank).
Fuel Pressure Regulator
Fuel Tank
Injector(s)
Fuel Filter
Vapor Canister
Fuel Return Line
Fig. 1
FUEL TANK REMOVAL
(Caution: The fuel tank can be quite awkward to remove due to its size and weight. Obtain help during its removal). (Note: The following instructions may not be specific to your particular vehicle. See your factory service manual for specific instructions).
1. Disconnect the electrical connector at the fuel tank to main harness connector. Support and partially lower the tank, if needed.
2. Disconnect any hoses attached between the fuel tank and the vehicle. Be careful to avoid fuel spillage when disconnecting the fuel lines. Mark the hoses to make sure they are properly reconnected when the tank is reinstalled.
3. Remove the fuel filler neck, if necessary.
4. Support the fuel tank and remove the retaining straps to allow the tank to be removed from the vehicle. Remove the fuel tank being careful not to spill any remaining fuel.
5. Note the condition and position of all fuel tank mounting pads and insulators used to isolate the fuel tank from the vehicle body. Mislocated, deteriorated, or incorrect pads and/or insulators can cause objectionable transmission of fuel pump noise into the vehicle.
BRACKET REMOVAL
1. Thoroughly clean all dirt and debris from the top of the tank. Clean out any dirt from around the locking ring and retainer. This must be done to prevent dirt of foreign material from falling into the fuel tank while removing the bracket.
2. Lubricate the locking ring with penetrating oil to assist in its removal. Remove the locking ring by rotating in a counterclockwise direction. This can best be
©2003 Edelbrock Corporation Rev. 11/03
Catalog #17933
Brochure #63-0223Page 2 of 4
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