Edelbrock 70005 User Manual

Catalog #70005 Rev. 07/08 - AJ/mc
©2008 Edelbrock Corporation
Brochure No. 63-70005
Page 1 of 20
PERFORMER RPM SINGLE TO DUAL-STAGE UPGRADE KIT
Catalog #70005
Table of Contents
a. Edelbrock General Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
b. Before You Install Your Edelbrock Nitrous System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
c. What is Nitrous Oxide? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
d. Safety Tips for Working with Nitrous Oxide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.0 Introduction to your Single to Dual Stage Upgrade Kit
1.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Jet Map Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Engine Operation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Performer RPM Single to Dual Stage Upgrade Kit Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.0 Nitrous System Installation
2.1 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 2-Stage Electrical System Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 2-Stage Wire Harness Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 2-Stage Nitrous Electrical System Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.0 Before You Run Your Vehicle Using Your Edelbrock Nitrous System
3.1 Fuel System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Nitrous System Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.0 Baseline Tuning Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.0 Ignition Timing and Nitrous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.0 Solenoid Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.0 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Catalog #70005 Rev. 07/08 - AJ/mc
©2008 Edelbrock Corporation
Brochure No. 63-70005
Page 2 of 20
Thank You…. …for purchasing an Edelbrock Nitrous Oxide Injection System.
Nitrous Oxide injection is one of the most exciting performance enhancements, for the dollar invested, on the market today. With the use of nitrous oxide come some important safety considerations. This manual has been written to help you during the installation and use of your Edelbrock Nitrous System. Please read it completely before you install and use your system. Please pay close attention to the safety information at the beginning of each section. The information contained there specifically pertains to each of the components and installation methodologies within the section.
Please take the time to read and understand the following….
By installing your Edelbrock Nitrous System, you indicate you have read this document and you agree with the terms stated below:
It is the responsibility of the purchaser to follow all installation instruction guidelines and safety procedures supplied with the Edelbrock Nitrous Systems. It is also the responsibility of the purchaser to determine the compatibility of the product with the vehicle or the device on which the purchaser intends to install it.
Edelbrock Corporation assumes no responsibility for damages occurring from misuse, abuse, improper installation, improper operation, lack of responsible care, or all previously-stated reasons resulting from incompatibility with other manufacturer’s products and/or systems.
Edelbrock Corporation neither recommends nor condones the use of products manufactured or sold by Edelbrock Corporation for use on vehicles, which may be driven on public roads or highways, and assumes no responsibility for damages incurred by such use.
Edelbrock Corporation assumes no responsibility for damages incurred by the use of products manufactured or sold by Edelbrock Corporation on vehicles used for competition or racing.
Edelbrock General Warranty
It is the constant endeavor of Edelbrock Corporation to give our customers the highest quality products obtainable. Edelbrock warrants each new product, except Performer Series Carburetors, Race Division Parts, Tubular Exhaust Systems,RPM Series Mufflers, Cat-Back Systems and Performer IAS Shock Absorbers which are warranted separately, to be free from defects in both workmanship and material for a period of one (1) year from the date of purchase, provided that the product is properly installed, subjected to normal use and service and that the product is not modified or changed in any way, negligence by customer or installer or used for racing or competition purposes.
Our warranty service and repair facility is located at 2700 California Street, Torrance, California 90503. Customers who believe they have a defective product should either return it to the dealer from which it was purchased or ship it directly to Edelbrock along with proof of purchase and a complete description of the problem. The product must be returned freight pre-paid. If a thorough inspection of the product by the factory indicates defects in workmanship or material, our sole obligation shall be to repair or replace the product. Warranty covers only the product itself and not the cost of installation or removal.
Edelbrock Corporation shall not be liable for any and all consequential damages occasioned by the breach of any written or implied warranty pertaining to this sale in excess of the purchase price of the product sold.
If you have any questions regarding a product or installation, please contact our Technical Department, toll free at 1-800-416-8628 from 7:00am to 5:00pm PST, Monday through Friday.
Thank you again for choosing Edelbrock Nitrous Systems.
Performer RPM Single to Dual Stage Upgrade Kit
Catalog #70005
Catalog #70005 Rev. 07/08 - AJ/mc
©2008 Edelbrock Corporation
Brochure No. 63-70005
Page 3 of 20
Caution!!
Before You Install Your Edelbrock Nitrous System…
Please read this Installation manual fully before installing this system.
You will need to have available the following tools:
Hand Tools:
Socket set including ratchets and extensions
Screwdrivers
Pliers
Bench vise
Wire crimping pliers, wire strippers
Floor jack
Measuring tape and placement markers
Vehicle jackstands
Safety glasses
Timing light
Power Tools:
Power drill
Drill bits
You should understand the following skills:
Power tool safety procedures
Undercar safety procedures
Proper measuring techniques
Proper electrical assembly techniques
Basic engine operation and tuning techniques which include:
-Fuel pressure measurement techniques
-Timing adjustment techniques
Anytime you have questions or concerns with your Edelbrock Nitrous System, please call our
Technical Support Hotline at 1-800-416-8628
before you start your engine.
Catalog #70005 Rev. 07/08 - AJ/mc
©2008 Edelbrock Corporation
Brochure No. 63-70005
Page 4 of 20
WHAT IS NITROUS OXIDE?
Nitrous Oxide is a cryogenic gas composed of nitrogen and oxygen molecules. It is stored as a “gas over a liquid” which means that both liquid and gaseous nitrous oxide is delivered into your engine. It is 36% oxygen by weight, which is what produces the added horsepower. By injecting more oxygen (and a corresponding fuel signal), we create the additional power much like a supercharger or a turbocharger does.
Nitrous Oxide is considered an “oxidizer” and not a fuel. Nitrous oxide is non-flammable by itself. Because nitrous oxide is a cryogenic, the same safety methods in handling dry ice apply to nitrous. Direct contact with the skin will cause a burn similar to contact with dry ice. The exception in using nitrous oxide comes from increased breathing hazards associated with the gaseous properties of nitrous oxide.
Nitrous Oxide is offered for sale in two common grades, which are U.S.P., and
Nytrous Plus
. U.S.P. nitrous oxide is medical grade nitrous oxide. Its common use is dental and veterinary anesthesia as well as use as a propellant in food such as canned whip cream. U.S.P. is not available to the public and would provide no advantage in the making of horsepower over the automotive grade nitrous oxide.
Nytrous Plus
was specifically designed for automotive consumption and differs from U.S.P. in that it contains trace amounts of sulfur dioxide (100 parts per million or “PPM”) added to prevent substance abuse. The Sulfur Dioxide is an irritant to all of your breathing passageways and will cause sore throats and sore nasal passages.
Nytrous Plus
was specifically created for automotive applications
and is available for sale to the public at many speed shops across the USA.
Safety Steps For Working With Nitrous Oxide
1. Never inhale
Nytrous Plus
(Nitrous oxide (N2O) for vehicular use) as continued exposure can cause death.
Nytrous Plus
has a maximum of 100 parts per million (ppm) of sulfur dioxide and will cause irritation to nose and throat passageways.
2. When working around any high-pressure gas including nitrous oxide, take all precautions to ensure that exposure to nitrous oxide is minimized.
3. Do not vent nitrous oxide to atmosphere in confined spaces. Only vent nitrous oxide in well-ventilated and open areas.
4. Liquid nitrous oxide can cause burns to human flesh so protect all skin in and around your hands, arms and face. Wear safety glasses and rubber gloves to protect from liquid nitrous oxide splatter.
5. When venting down the nitrous system, vent the line down closest to the nitrous bottle.
6. Do not use any form of Teflon tape as sealant on fitting connections. Use only Teflon paste.
7. When washing components, ensure the clean components are completely dry, free of oils, and solvents. Failure to remove all liquids could cause component or system failure.
8. Always turn the bottle off before making any repairs to the nitrous delivery system.
9. To safely release nitrous oxide in a pressurized line; a. Position vehicle in a well-ventilated, unconfined space. b. Turn bottle off. c. Slowly loosen the nitrous feed line at the bottle until you hear a light hissing noise. d. Allow the entire nitrous pressure to vent from the line. e. Perform your work on the system. f. Tighten the nitrous line to the bottle. g. Slowly open the nitrous bottle valve, listening for leaks. h. Perform leak checks on all affected fittings and the bottle fitting.
Catalog #70005 Rev. 07/08 - AJ/mc
©2008 Edelbrock Corporation
Brochure No. 63-70005
Page 5 of 20
1.0 Introduction to your Edelbrock Single to Dual Stage Upgrade Kit
Within the pages of this manual is information, safety tips and operation instructions for your new Edelbrock Nitrous System. Watch for these symbols to know where to go for information.
….There is safety related information here.
….shows where technical information about your vehicle or specific skills that may help during
installation.
….call Edelbrock Technical support hotline for more information.
1.1 General Information
The Edelbrock Performer RPM Single to Dual Stage Upgrade Kit (Part Number 70005) is intended for use on domestic style V-8 engines using single square-flange 4 bbl. carburetors and Spread-bore 4 bbl. carburetors. Horsepower and torque increases can vary with equipment upgrades and modifications.
These types of systems utilize an adjustable plate that seats in between the carburetor and the carburetor mounting flange on the intake manifold. The adjustability comes from the ability of the plate to accept different orifice-sized jets. The plate has y-shaped jet fittings at opposite ends of the plate that control the amount of nitrous oxide and fuel flow into the engine.
This system has been designed with some flexibility as to where certain components can be located to allow easy installation on vehicles with upgraded or modified equipment. The solenoid and microswitch brackets are designed to be manipulated (bent, cut, twisted, etc.) and the electrical components have properly sized and ample lengths of wire.
Contact your local automotive store, motorcycle shop or race track for refilling of your bottle. Trust a professional to properly fill your bottle and reference your installation manual when re-installing your filled bottle back into your vehicle.
Always take care when handling a full bottle of nitrous oxide. Please reference this manual for further safety measures to take during the handling of a nitrous oxide bottle.
Please follow all safety methods during the installation of your Edelbrock Nitrous System, and follow all vehicle regulations and road laws when using your nitrous system.
Catalog #70005 Rev. 07/08 - AJ/mc
©2008 Edelbrock Corporation
Brochure No. 63-70005
Page 6 of 20
1.2 Jet Map Information
Edelbrock engineering has conducted dyno testing with the Performer RPM II system to provide you with a baseline jet map. Your jet map may change with the use of other components. These jet combinations are supplied with this system to enable you to vary your engine’s power output.
Square Flange Jet Map
Dominator Jet Map
Jet Map Footnotes:
1. Use 1 heatrange colder spark plugs
2. Use 2 heatrange colder spark plugs
3. Use 92 octane pump gasoline or better
4. Use 110 octane race gasoline or better
5. Use a single plane manifold only at this power level
6. Advanced tuning required. Suggested timing adjustment is just a guideline. Engine component modifications may affect
final timing set point.
Edelbrock recommends an NGK spark plug with a heat range of -9 to -11 depending on the nitrous power level being tuned. When in doubt, always go to the next cooler heat range plug.
The dyno tests were conducted at Edelbrock using a highly modified Big Block Chevrolet. Modifications included Edelbrock intake manifold, cylinder heads, dyno headers, pistons, rods, crankshaft, and improved ignition. These tests were conducted with 950 psi nitrous and 6.5 psi fuel pressure. All stated timing adjustments listed in the jet map is where the motor being tested performed best. Final timing should be adjusted to achieve best power and/or MPH per application. See section “5.0 Ignition Timing and Nitrous” for more information on timing selection.
Any variation in jetting patterns other than what is listed above and engine damage could occur. Please contact the Edelbrock Technical Department with any questions you have concerning jetting patterns and their effects on engine performance.
1st Stage Jet and Timing Map 2nd Stage Jet Map Dual Stage Timing Map
Initial HP
Gain
Nitrous
Jet
Fuel
Jet
1st Stage Timing
Adjustment
Additional
HP Gain
Nitrous
Jet
Fuel
Jet
Total HP
Gain
Total Timing
Adjustment
Footnotes
75 46 46 1°-3° Retard 75 46 46 150 5°-7° retard 1, 3 100 57 57 3°-5° Retard 100 57 57 200 7°-9° retard 2, 4, 5, 6 125 64 64 4°-6° Retard 125 64 64 250 9°-11° retard 2, 4, 5, 6
1st Stage Jet and Timing Map 2nd Stage Jet Map Dual Stage Timing Map
Initial HP
Gain
Nitrous
Jet
Fuel
Jet
1st Stage Timing
Adjustment
Additional
HP Gain
Nitrous
Jet
Fuel
Jet
Total HP
Gain
Total Timing
Adjustment
Footnotes
50 38 38 0°-2° Retard 50 38 38 100 3°-5° retard 1, 3 100 57 57 1°-3° Retard 100 57 57 200 7°-9° retard 2, 4, 5, 6 125 64 64 4°-6° Retard 125 64 64 250 9°-11° retard 2, 4, 5, 6
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