Edelbrock 65232, 65233 User Manual
©2007 Edelbrock Corporation
Catalog #65232 & #65233
Page 1 of 2
Brochure #63-65232
Rev. 2/07 - DA/mc
Edelbrock Headers
For 2004-2007 Ford F-150, and 2007 Expedition,
5.4L V8 2WD & 4WD
Catalog #65232 & #65233
INSTALLATION INSTRUCTIONS
Please study these instructions carefully before installing your new Headers. If you have any questions, please contact our Technical
Hotline at : 1-800-416-8628 from 7 am – 5 pm, Monday through Friday, Pacific Standard Time or e-mail us at
Edelbrock@Edelbrock.com
.
DESCRIPTION: These components are designed to improve the exhaust efficiency of the Ford 5.4 Litre V8 engine. This system does
not require welding for installation and retains all O.E.M. emissions equipment. These Edelbrock headers are street legal in all 50
states. These systems should be installed by an experienced/qualified mechanic.
Suggested tools needed for installation: This vehicle has some metric fasteners.
❑ 3/8" ratchet socket set with extensions and universal 13mm and 15mm swivel sockets
❑ Combination set of open-end wrenches
❑ Jackstands, screwdrivers, pliers, crescent wrench, etc.
❑ Liquid penetrant, (GM #1052627) anti-seize compound (GM #5613695)
❑ 13mm open end wrench (stubby)
❑ 1/4" ratchet socket set with extensions and swivel
❑ 5mm and 10mm socket
SPECIAL NOTICE: This Edelbrock part has received an Executive Order number (E.O. #) from the California Air Resources Board
(C.A.R.B.) making it legal for street use on pollution-controlled motor vehicles in all 50 states. To assist you with emissions equipment
certification, we have included a silver fan shroud decal to help testing personnel verify that this part is a legal replacement part on
the vehicle for which it is cataloged. The adhesive-backed decal should be affixed to your fan shroud next to the existing emission
and engine specification decal. Do not cover your original equipment specification decal with the Edelbrock fan shroud decal.
WARNING: The use of “Thermal Wrap” or any aftermarket coating process will void the warranty on your Headers. Those products
can cause excessive heat and moisture build up resulting in corrosion and early failure of the system.
INSTALLATION INSTRUCTIONS
DISASSEMBLY:
1. Disconnect negative battery cable.
2. Raise truck and support with jackstands. Disconnect
and remove O2 sensors from exhaust pipes.
3. Remove exhaust pipes from both left and right
manifolds.
4. Removal of front tires will make installation much
easier.
5. Remove both left and right plastic fender wells.
6. Disconnect and remove starter from vehicle.
LEFT SIDE
1. Remove nuts and studs from manifold.
2. Remove stock manifold and gasket from vehicle
through wheel well.
3. Install port flange gasket and 8mm bolts, lock
washers, and flat washers on all lower bolt holes.
Leave bolt loose enough to accept header.
4. Place header into position through wheel well. Install
using supplied bolts, lockwashers and hardened
washers, then tighten evenly. NOTE: Use anti-seize
compound on all bolts.
IMPORTANT NOTE:
Proper installation is the responsibility of the installer. Improper installation will void warranty and may result in
poor performance and engine or vehicle damage.
©2007 Edelbrock Corporation
Catalog #65232 & #65233
Page 2 of 2
Brochure #63-65232
Rev. 2/07 - DA/mc
RIGHT SIDE
1. Remove nuts and studs, then remove stock manifold
and gasket from vehicle. Loosen the motor mount
bolts and slightly raise the right side of the engine
just enough to remove the manifold down and
around the motor mount.
2. Install port flange gasket and 8mm bolts, lock
washers, and flat washers in the front two upper and
rear two lower bolt holes. Leave bolt loose enough
to accept header.
3. Place header into position, install using supplied
bolts, lockwashers and hardened washers. Tighten
evenly. NOTE: Use anti-seize compound on all bolts.
FINAL ASSEMBLY
1. Re-install starter.
2. Lower engine and tighten motor mount bolts.
3. With collector donuts on headers, re-connect exhaust
pipes to headers using supplied bolts and lock
washers.
4. Re-connect battery.
5. Start vehicle and bring up to normal temperature.
Check for possible leaks.
6. Turn engine off and let cool. Re-tighten all bolts.
7. Re-install fender wells.
8. Re-install front tires if removed. Be sure to torque
lug nuts to factory specifications.
Edelbrock Corporation
2700 California Street
Torrance, CA 90503
Toll-Free Tech Line: 1-800-416-8628
Tech E-Mail: Edelbrock@Edelbrock.com
Qty. Part # Description
1 25-9800 Manifold Left Side (#65232)
1 25-9801 Manifold Right Side (#65232)
1 25-9802 Manifold Left Side (#65233)
1 25-9803 Manifold Right Side (#65233)
2 - Port Gaskets
2 - Donut Gaskets; 2-1/2” Diameter
16 - Header Bolts; 8mm x 1.25” x 30mm
16 - Lockwashers; 5/16”
16 - Hardened Washers, Black; 5/16” I.D. x 1/8” O.D.
4 - Hex Bolts; 3/8” - 16 x 2”
4 - Lockwashers; 3/8”
PARTS LIST
Catalog #65232 (Ceramic-Coated)
Catalog #65233 (Ti-Tech Coated)
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