Edelbrock 5747 User Manual

©2007 Edelbrock Corporation Catalog #5747
Brochure No. 63-0504
Rev. 8/07 - DA/mc
Page 1 of 2
EDELBROCK CAT-BACK EXHAUST SYSTEM
For 2007-2008 Tahoe, Yukon XL, Suburban, & Avalanche
5.3L V8, 2WD & 4WD
INSTALLATION INSTRUCTIONS
Please study these instructions carefully before installing your new Edelbrock Cat-Back Exhaust System. If you have any questions, please contact our Technical Hotline at: 1-800-416-8628 , 7am - 5pm, Monday-Friday, Pacific Standard Time or e-mail us at Edelbrock@Edelbrock.com.
Suggested Tools for Installation:
3/8" ratchet set and metric sockets 9/16” and 15mm wrenchJack and jackstands Liquid penetrant and rubber lubricant
DISASSEMBLY
1. Raise vehicle and support with proper jackstands for the weight, leaving the suspension hanging.
2. Use caution around hot exhaust systems to avoid burns.
3. Use penetrating oil on all nuts and bolts.
4. Remove the bolts, nuts, and clamps from the system and lubricate the rubber hangers.
5. Use a long pry bar to pull the rubber hangers off of the pipe hangers.
6. Remove the old system. In some cases, you will find it easier to cut the overaxle pipe to remove it.
ASSEMBLY
1. Install I-pipe to factory outlet flange (behind catalytic converters). NOTE: Do not tighten flange bolts
at this time (snug only).
2. Suburban, Yukon XL, & Avalance Only: Install I-pipe extension onto outlet of I-pipe using
supplied 3” band clamp.
3. Install the muffler onto the intermediate pipe with a 3” band clamp on the front. NOTE: Inlet end of muffler is marked. Snug the clamp so you can adjust the system later.
4. Place a 3” band clamp on the outlet of the muffler.
5. Install the overaxle pipe and engage it into the stock rubber hanger isolators in front of the axle. Snug the clamps.
6. Install hanger clamp #23-4077 onto the outlet end of the overaxle pipe. Arc of U-bolt will face toward center of vehicle. (This hanger clamp can be used to adjust the exhaust system).
7. Install tailpipe onto overaxle pipe, install 3” band clamp and snug clamp.
8. Install hanger clamp #23-4076 onto I-pipe and engage into factory isolator and snug the clamp.
9. Install hanger clamp assembly #23-4094 onto front of overaxle pipe, engage into O.E. isolator, align clamp and snug U-bolt nuts.
10. Check for clearance to body, frame, and driveline as you tighten the system from front to rear.
11. Check for leaks and correct, if necessary.
WARNING!!!
Exhaust gas contains carbon monoxide, a deadly invisible gas.
Correct any leaks before driving!
IMPORTANT NOTE:
Proper installation is the responsibility of the installer. Improper installation will void warranty and may
result in poor performance and engine or vehicle damage.
©2007 Edelbrock Corporation Catalog #5747
Brochure No. 63-0504
Rev. 8/07 - DA/mc
Page 2 of 2
KIT CONTENTS
Catalog #5747
Qty
. Part # Description
1 25-3239 I-pipe Front1 25-3268 I-pipe Extension1 25-3240 Overaxle Pipe1 25-3223 Tail pipe 1 25-5572 Muffler1 22-5747 Installation Kit
WARNING: Support your vehicle with proper jackstands or ramps rated for the total vehicle weight. Place stands so that the rear axle is allowed to hang free for easy system removal.
WARNING: These cat-back systems are engineered to fit stock catalytic converters or equivalent replacements. If you original system has been modified, Edelbrock will not warranty fit or performance.
Edelbrock Corporation, 2700 California St., Torrance, CA 90503
Tech Line: (800) 416-8628
Office: (310) 781-2222
E-Mail: Edelbrock@Edelbrock.com
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