Edelbrock 5624 User Manual

©2006 Edelbrock Corporation Catalog #5624
Page 1 of 2
Brochure #63-5624
Rev. 7/06 - DA/mc
EDELBROCK CAT-BACK EXHAUST SYSTEM
For 2004-2006 Nissan Titan, Extended / Crew Cab,
Short Bed, 5.6L V8, 2 & 4 WD
INSTALLATION INSTRUCTION
Please study these instructions carefully before installing your new Cat-Back Exhaust System. If you have any questions, contact our Technical Hotline at: 1-800-416-8628 from 7 am - 5 pm, Monday through Friday, Pacific Standard Time or e-mail us at Edelbrock@Edelbrock.com.
SUGGESTED TOOLS FOR INSTALLATION:
3/8" ratchet set with SAE and metric deep socketsJackstands and jackLiquid penetrant and rubber lubricant
DISASSEMBLY
1. Raise vehicle and support with proper jackstands for the weight, leaving the suspension hanging.
2. Use caution around hot exhaust systems to avoid burns.
3. Use penetrating oil on all nuts and bolts.
4. Measure 10” from the back of the factory Y-pipe hanger bracket and cut the factory intermediate pipe.
5. Remove the bolts and clamps from the system and lubricate the rubber isolators to ease removal.
6. Use a long pry bar to pull the rubber hangers out of the OE insulators.
7. Remove the old system. In some cases, you will find it easier to cut the overaxle pipe to remove it.
WARNING: Exhaust gas contains carbon monoxide, a deadly invisible gas. Correct any leaks before
driving!
IMPORTANT NOTE:
Proper installation is the responsibility of the installer. Improper installation will void warranty and may
result in poor performance and engine or vehicle damage.
ASSEMBLY
1. Clamp the intermediate pipe (#25-3241) to the factory Y-pipe with a 2-1/2” band clamp and just snug the clamp at this time.
2. Slip the muffler onto the intermediate pipe with a 3” band clamp on the front. Inlet of muffler is stamped in the nipple.
3. Install hanger clamp assembly (#23-4078) onto outlet end of muffler. Clamp will be offset toward rear of vehicle, engage hanger into the stock rubber isolator. Slip the overaxle pipe over the rear end and into the muffler outlet.
4. Slide hanger clamp assembly (#23-4079) onto outlet of overaxle pipe and engage into factory isolator.
5. Put one 3” band clamp onto outlet of overaxle pipe, install tailpipe and snug band clamp.
6. Working from the front of the system, align and tighten each pipe from the cat-back.
7. Check for clearance to body, frame, and driveline as you tighten the system from front to rear.
8. Check for leaks and correct, if any are found.
INSTALLATION INSTRUCTIONS
©2006 Edelbrock Corporation Catalog #5624
Page 2 of 2
Brochure #63-5624
Rev. 7/06 - DA/mc
KIT CONTENTS
CATALOG #5624
WARNING: Support your vehicle with proper
jackstands or ramps rated for the total vehicle weight. Place stands so that the rear axle is allowed to hang free for easy system removal.
WARNING: These cat-back systems are engineered to fit vehicles with stock catalytic converters or equivalent replacements. If your original system has been modified, Edelbrock will not warranty fit or performance.
Muffler Assembly
Intermediate Pipe
Hanger Clamp Location
Qty Part # Description
1 25-3241 Intermediate Pipe
1 25-55725 Muffler
1 23-3242 Overaxle Pipe Assembly
1 25-3223 Tail Pipe
Band Clamp
Band Clamp
Edelbrock Corporation, 2700 California Street, Torrance, CA 90503
Tech Line: 1-800-416-8628
E-mail: Edelbrock@Edelbrock.com
Qty Part # Description
2 46-6612 3” Band Clamps
1 23-4078 Hanger Clamp Assembly
1 23-4079 I-pipe Hanger Assembly
1 46-6610 2-1/2” Band Clamp
Overaxle Pipe
Tail Pipe
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