Edelbrock 4754 user manual

Catalog #4754 Rev. 10/06 - RS/mc Page 1 of 4
©2006 Edelbrock Corporation
Brochure #63-0255
When loosening or tightening the banjo bolt on the fuel filter can, use a 19mm wrench on the hex of the fuel filter can to counteract the torque of loosening or tightening the banjo bolt. This will prevent the fuel filter can and bracket from being improperly loaded during loosening or tightening at the banjo bolt.
3. Disconnect the fuel injector wiring harness from the bracket on the fuel rail and unplug the harness from the fuel injectors.
NOTE: Mark sensor connectors before removal. Some sensors have same plug ends. Make note of the locations of each plug on the harness to prevent improper connection during re­installation.
FACTORY INTAKE MANIFOLD REMOVAL AND DISASSEMBLY
1. Disconnect the battery and disconnect the air intake tube from the throttle body. Drain the engine coolant by loosening the petcock at the bottom of the radiator. Use a drain pan to collect drained coolant. Keep the coolant clean and free of dirt and debris, it can be re-used later.
2. Relieve fuel pressure by loosening the banjo bolt connecting the fuel line to the fuel filter. Place a shop towel or rag over the wrench while loosening the banjo to soak up any fuel spray
(See Fig. 1)
.
PERFORMER X INTAKE MANIFOLD
For 1992-1995 Honda Civic EX/Si with D16Z6 Engine
Catalog #4754
INSTALLATION INSTRUCTIONS
PLEASE study these instructions carefully before beginning this installation. Most installations can be accomplished with common tools and
procedures. However, you should be familiar with and comfortable working on your vehicle. If you do not feel comfortable performing this installation, it is recommended to have the installation completed by a qualified mechanic. If you have any questions, please call our Technical Hotline at: 1-800-416-8628, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or e-mail us at Edelbrock@Edelbrock.com
.
IMPORTANT NOTE: Proper installation is the responsibility of the installer. Improper installation
will void your warranty and may result in poor performance and engine or vehicle damage.
DESCRIPTION: The Performer X intake manifold is designed for the Honda D16Z6 engine in the 1992-1995 Civic EX/Si. The throttle body mounting
flange has been angled to help clear stock componentry, yet allow the integration of 9” runners and a larger plenum for best performance in the 3500­7500 rpm range
(NOTE: Minor modifications to your air intake tube may be required)
. The Performer X intake manifold also includes four (4) secondary fuel injector bosses for turbocharged or alcohol fuel applications. These are partially machined and may be drilled through if you wish to use a secondary fuel rail and injectors (Edelbrock Part #4752). The Performer X manifold utilizes a 62mm throttle body opening to accept oversize throttle bodies without port matching.
EMISSIONS SYSTEMS: The Performer X intake manifold is intended as a direct replacement for the factory intake manifold. All emissions related factory components are to be retained and functional. The manifold is, therefore, legal for street use in all 50 states, and no C.A.R.B. E.O. number is required. Check local laws for requirements.
RECOMMENDED PARTS: The following are recommended but not required for use with the Performer X intake manifold:
1. Edelbrock Pro-Flo Fuel Rail Kit - Part # 4794
2. Russell Stainless Steel Fuel Line Kit - Part # 641120
3. Edelbrock Secondary Fuel Rail Kit - Part # 4752 (For applications requiring additional injectors)
INSTALLATION PROCEDURE
KIT CONTENTS:
1 Performer X Intake Manifold1 Intake Manifold Gasket #150051 D16Z6 Throttle Bracket1 Honda IAC Cover Plate2 IAC Cover Bolts (8mm x 1.25 x 20mm long)1 IAC Cover Gasket5 1/8” NPT Pipe Plugs
1 1/4” NPT Pipe Plug2 1/8” NPT x 3/16” Hose Barb Fitting1 1/4” NPT Male x 1/4” NPT Female Elbow1 1/8” NPT Male x 8mm Hose Barb Fitting1 1/4” NPT Male x 9mm Hose Barb Fitting1 1/4” NPT Male x 10mm Hose Barb Fitting1 3/8” NPT Male x 17mm Hose Barb Fitting
Before Beginning: Keeping a Honda Civic Service Manual for your specific vehicle on hand for reference is helpful.
REMEMBER: WHEN WORKING AROUND GASOLINE, DO NOT SMOKE, and KEEP ALL OPEN FLAMES, SPARKS AND OTHER
SOURCES OF IGNITION AWAY FROM THE WORK AREA. Failure to do so can result in a FIRE or EXPLOSION.
Fig. 1
®
Catalog #4754 Rev. 10/06 - RS/mc Page 2 of 4
©2006 Edelbrock Corporation
Brochure #63-0255
Install the vacuum fittings into the top of the Performer X intake manifold
(See Fig. 2-B)
.
Install the water outlet fitting into the mounting flange and install the 1/8” NPT x 8mm barb into the water outlet fitting
(See Fig. 2-C)
.
2. Remove Idle air control motor from factory intake manifold and install onto the Performer X intake manifold
NOTE: If the vehicle is equipped with the IAC motor mounted on the throttle body instead of the intake manifold, install the supplied IAC Cover Plate using the two supplied 8mm x 1.25 x 20mm bolts and the supplied gasket. Leave the IAC motor installed on the throttle body.
Remove the throttle body, and two throttle body studs from the factory intake manifold. Using two nuts on each stud, and jamming them, will help get the studs out of the stock intake manifold
(See
Fig. 3)
. Install the two throttle body studs into the Performer X intake manifold, one on the upper right bolt hole of the throttle body mounting flange and one on the lower left bolt hole. Install the stock throttle body onto the Performer X manifold. Install the supplied throttle bracket onto the Performer X manifold using the stock bolts. Remove the stock fuel rail, fuel injectors, fuel pressure regulator, fuel­rail-studs and spacers and install onto the Performer X manifold using the OEM hardware. Inspect all o-rings and seals for wear and replace if necessary.
Disconnect the Throttle Position Sensor and Idle Air Control Motor connectors. Disconnect the PCV valve hose from the intake manifold. Disconnect the fuel return line from the steel chassis fuel line. Disconnect the fuel line from the fuel filter. Disconnect the coolant lines from the throttle body and manifold flange.
NOTE: Some coolant will drain from the coolant lines leading into the intake manifold when they are disconnected
.
Remove the two bolts at the rear of the stock manifold attaching the manifold support bracket. Disconnect the vacuum lines at the rear of the manifold. Remove the throttle cable. Remove the factory intake manifold nuts. Remove the stock intake manifold assembly and set aside. You may now remove the stock intake manifold support brace.
4. Stuff the open intake ports in the cylinder head with paper towels to prevent any debris from entering the engine. Thoroughly clean the gasket surface removing any remaining sealant or gasket material.
PERFORMER X INTAKE MANIFOLD PREPARATION
NOTE: Refer to the chart below for all Fitting Descriptions.
1.
NOTE: Use anti-seize or teflon paste on the threads of fittings before installing them into the intake manifold.
Install the vacuum fittings into the underside of the Performer X intake manifold
(See Fig. 2-A)
.
Fig. 2-A
#1 #2 #3 #4 #5 #6
Fig. 2-B
#8
Fig. 2-C
#10
#9
#1 1/8 NPT x 3/16” Barb (Cruise Control)
#2 1/8 NPT Pipe Plug
#3 1/4 NPT Elbow & 1/4 NPT x 10mm Barb
(Power Brake Booster)
#4 1/4 NPT Pipe Plug
#5 1/8 NPT Pipe Plug
#6 1/8 NPT Pipe Plug
#7 1/8 NPT x 3/16” Barb (Fuel Regulator)
#8 9mm Barb x 1/4 NPT (PCV Valve)
#9 3/8 NPT x 17mm Barb (Water Outlet)
#10 1/8 NPT x 8mm Barb (Water Outlet Tee)
Fitting Description Chart
Fig. 3
#7
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