Edelbrock 3605, 3607, 36052 Installation Instructions Manual

Page 1
Edelbrock EFI
®
Edelbrock E-Street EFI used for reference
Fuel Sump will also work on other EFI Systems
FUEL
FILTER
LOW PRESSURE (7 PSI MAX)
HIGH PRESSURE (49 / 58 PSI)
TO EFI FUEL RAIL
HIGH PRESSURE (49 / 58 PSI)
LOW PRESSURE
FUEL TANK
VENT TUBE (90° QUICK CONNECT)
ROUTE TO CHARCOAL CANISTER,
FUEL TANK VENT (if equipped),
or BACK TO THE FUEL TANK
(fuel tank must have a vent or use a vented cap)
FUEL PUMP POWER CONNECTION
CONNECT TO FUEL PUMP
RELAY HARNESS
MECHANICAL
FUEL PUMP
EDELBROCK FUEL SUMP
EFI SYSTEM
(STEEL)
(E-Street fuel pump relay harness must be used
with E-Street EFI, otherwise ECU damage will occur.)
Universal Fuel Sump System
Part #3605, 3607, 36052
PLEASE study these instructions carefully before beginning this installation. This installation can be accomplished with common tools and
procedures. However, a familiarity with working on automotive fuel systems is highly recommended. If you do not feel comfortable performing this installation or have never worked with automotive fuel systems before, it is highly recommended to have the installation completed by a Professional Mechanic.
result in poor performance and engine or vehicle damage. Monday - Friday, 7:00 am - 5:00 pm, Pacific Standard Time.
Make sure to perform the installation in a well ventilated area away from any potential fire hazards. Gasoline fumes
are toxic and are highly flammable.
This universal fuel sump system will provide the necessary high fuel pressure required for most EFI applications in vehicles originally designed with carbureted fuel systems. For ease of installation, the factory carbureted fuel system will be used in conjunction with the universal fuel sump system. This works by feeding the fuel sump, at standard Carb pressure (7 PSI max), using the factory fuel tank and mechanical fuel pump or low pressure electric fuel pump. The sump will house a high pressure fuel pump, regulator and internal bypass. This will allow the desired fuel pressure (#3605/36052 - 58 PSI, #3607 - 49 PSI) necessary to adequately operate EFI systems; all without the need for a fuel return line.
CAUTION: Due to the high fuel pressure used by the E-Street EFI system, the supplied 3/8 inch high pressure rubber fuel line MUST be used as the primary fuel line. If supplying your own high pressure fuel line, a minimum of SAE J30R9 (100PSI) working pressure must be used. Additional fuel fittings will be required.
Proper installation is the responsibility of the installer. Improper installation will void the manufacturer’s warranty and may
If you have any questions, please call our Technical Hotline at: 1-800-416-8628,
WARNING!
Prior to starting the installation, make sure to eliminate all potential fire hazards
as fuel leakage can occur when loosening the fuel system connections.
DESCRIPTION
P/N 3605, 3607 Includes (#36052 will only include the Sump Tank, harness pigtail and a 90° quick connect fitting):
1. Fuel Sump Tank
2. Mounting Bracket w/ Bolts
3. High Pressure Steel Fuel Filter w/ Mounting Clamp
4. Fuel Sump Adapter Harness Pigtail (For Applications Other Than
Edelbrock E-Street EFI)
6. -6 AN Twist-Lok Hose Fitting (1- Straight, 2 - 90°)
7. Brass Compression Nut/Sleeve (1 - 3/8”, 1 - 5/16”)
8. Brass Tube Adapter Fitting (1 - 3/8”, 1 - 5/16”
9. 90° Quick Connect Fitting
10. Hose Clamps (5)
5. -6 AN Twist-Lok Fuel Hose (8 Ft)
INSTALLATION DIAgRAm
Fig. 1
©2013 Edelbrock LLC Rev. 11/19/13 - QT/mc
Part Number 3605, 3607, 36052
1
Brochure #63-3605
Page 2
FUEL SUmP INSTALLATION
This is a general guideline for installing the Edelbrock Fuel Sump System #3605 and #3607. If using #36052, additional
hardware mentioned in these instructions (i.e. fuel lines, fuel filters, mounting brackets, harnesses and fittings) will have to be supplied.
Make sure to perform the installation in a well ventilated area away from any potential fire hazards. Gasoline fumes are toxic and highly flammable.
NOTE: Depending on your application and specific routing needs, additional fuel fittings may be required. These fittings are available at your local Russell Performance dealer.
1. With the ignition off and the engine cool, disconnect the NEGATIVE (-) terminal on the battery.
2. Release the fuel pressure in the fuel system by removing the gas cap.
3. Determine the ideal mounting location for the Fuel Sump using the supplied mounting hardware and brackets. The universal mounting brackets included in this kit can be mounted horizontally or vertically as shown below (see fig.
2).
NOTE: In addition to the universal bracket provided in this kit, additional mounting brackets may be required to securely mount the Fuel Sump. A template of the mounting holes is provided on the last page of this installation instruction.
5. Assemble the Fuel Sump input line using one 90° Twist-Lok fitting and the 3/8” fuel line. Install the 90° Twist-Lok fitting onto the “IN” fitting on top of the Fuel Sump and route the fuel line towards the 3/8” barb on the mechanical fuel pump. Cut fuel line to length as needed and secure the fuel input line to the mechanical fuel pump with a hose clamp.
NOTE: The Twist-Lok fittings do not require additional hose clamps.
DO NOT route the fuel lines around sharp objects, moving components or exhaust manifolds/headers.
6. Determine the ideal mounting location for the supplied steel fuel filter and secure using the provided mounting clamp.
NOTE: The steel fuel filter must be used to avoid contaminating the EFI System. Any failures associated with contaminates will void the warranty of the Fuel Sump and EFI System (if applicable).
7. Assemble the Fuel Sump output line using one 90° Twist­Lok fitting and the 3/8” fuel line. Install the 90° Twist-Lok fitting onto the “OUT” fitting on top of the Fuel Sump and route the fuel line towards the fuel filter. Cut fuel line to length as needed and secure the fuel output line to fuel filter with a hose clamp.
8. Attach the 3/8” fuel line to the Straight Twist-Lok fitting and connect to the fuel rail fitting on the EFI system.
Fig. 2
4. Remove the fuel output line (mechanical pump to carburetor) from the factory mechanical fuel pump and carburetor (if applicable).
NOTE: The mechanical fuel pump needs to be configured with a 3/8” barb fitting that will route to the inlet fitting on the fuel sump. Brass compression nuts and tube adaptors are provided for your convenience. Depending on your mechanical fuel pump configuration, additional fittings may be required.
NOTE: Additional fittings may be required depending on the EFI application used. These are available at your local Russell Performance dealer.
9. Route the fuel line from the EFI fuel rail to the fuel filter, cut fuel line to length as needed and secure with a hose clamp.
10. Attach a 3/8” fuel hose (not supplied) to the 90° quick connect fitting and secure with a hose clamp.
NOTE: The supplied 3/8” fuel hose is Twist-Lok and is not recommended for use on the quick connect fitting.
11. Connect the 90° quick connect fitting to the Vent Tube barb on top of the Fuel Sump. The vent line must be routed to a charcoal canister, fuel tank vent (if equipped), or back to the fuel tank (fuel tank must have a vent or use a vented cap).
NOTE: If charcoal canister has been removed, the existing
hard line from the canister to the tank is convenient for use as a vent line.
If using a low pressure (7 PSI MAX) electric fuel pump, the fuel output will route and connect to the inlet fitting on the fuel sump.
©2013 Edelbrock LLC Rev. 11/19/13 - QT/mc
Part Number 3605, 3607, 36052
2
Brochure #63-3605
Page 3
®
12. If using the Edelbrock E-Street EFI system, a Fuel Pump Relay Harness #36054 (supplied in #3606 kits only) must be used. Damage to the ECU will occur if the Fuel Pump Relay Harness is not used. The Fuel Pump Relay Harness connects to the Fuel Pump connector on the E-Street main harness. The power lead on the relay harness connects to a Constant +12v source (see figure 3). DO NOT connect the
relay harness to the Fuel Sump at this time.
NOTE: A Fuel Pump Relay harness is required to properly operate the Fuel Sump. If using on other EFI systems, the
relay harness will connect to the fuel pump leads on the EFI harness. Modifications to the relay harness connector may be required.
Orange Wire
Relay
Fuse
Fig. 3
Fuel Sump +12V
Black Wire
Fuel Sump Ground
+12V Constant
(RED WIRE)
RED/White WIRE
+12V Fuel Pump Signal
Black/White Wire
Fuel Pump Ground
Dark Grey Female Connector
(To Fuel Sump Harness/Pigtail)
Light Grey Male Connector
(To Fuel Pump Connector on
EFI Harness)
NOTE: The following steps must be performed to properly fill the Fuel Sump prior to starting the vehicle. Failure to do so will damage the fuel pump inside the sump and void your warranty.
14. Once the Fuel Sump has been filled, connect the supplied Fuel Sump pigtail to the Fuel Sump power connector (see figure 1). Then connect the Fuel Sump pigtail to the Fuel Pump Relay harness. Modifications to the relay harness may be required (see figure 3).
NOTE: If using E-Street system #3606, the Fuel Sump
Harness included, can connect directly to the Fuel Sump and Fuel Pump Relay harness.
15. Turn the key to the “ON” position but DO NOT start the vehicle. With the key in the “ON” position, check all fuel connections for leaks. If leaks are present, immediately turn the key off and repair all leaks before continuing.
16. If leaks are not present, turn the key off and back to the “ON” position to verify the Fuel Sump is priming.
NOTE: Fuel Sump will make a pumping/priming noise for 5-8 seconds when the key is first turned on (when using the Edelbrock E-Street EFI system). If Fuel Sump is not priming, verify that the Fuel Sump harness is installed correctly.
17. If the Fuel Sump is priming, the Fuel Sump installation is complete.
NOTE: It is not advised to start the vehicle until the installation of the EFI system is complete. Please refer to the EFI System’s Installation Manual for details.
13. Reconnect the NEGATIVE (-) terminal on the battery. Verify that the Fuel Pump Relay Harness IS NOT connected to the fuel sump. Turn the key to the “ON” position and crank the engine for 10 seconds. Turn the key to the “OFF” position and wait for 30 seconds. Repeat this procedure one more time to properly fill the fuel sump.
NOTE: The engine will not start. If it does, it will stall as there is no fuel going into the engine. This is normal.
Edelbrock LLC • 2700 California St. • Torrance, CA 90503
©2013 Edelbrock LLC Rev. 11/19/13 - QT/mc
Tech-Line: 800-416-8628
3
Part Number 3605, 3607, 36052
Brochure #63-3605
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Fuel Sump Mounting Template
1/4-20 Threaded Inserts
3”
1.5”
2.25”
3”
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