Edelbrock 3565, 3564, 3562, 3563 User Manual

Catalog #3562, 3563, 3564, 3565 Rev. 3/06 Page 1 of 16
©2006 Edelbrock Corporation
Brochure #63-0047
PERFORMER MULTI-POINT EFI SYSTEMS
for TBI-Equipped Chevrolet/GMC Trucks & Suburbans
Catalog #s 3562, 3563, 3564, and 3565
INSTALLATION INSTRUCTIONS
STOP!
BEFORE BEGINNING INSTALLATION,
READ THESE IMPORTANT NOTES…
You must purchase a separate Edelbrock Fuel Pump Kit for this installation; single fuel tank
vehicles use Edelbrock #3581, dual-tank vehicles use #3580.
Check the Kit Contents and Suggested Tools lists on page 2 to be sure that you have all
items necessary to finish installation.
Make sure this kit is for your vehicle.
The kits are designed to work with stock engines with stock compression ratios. The
#3564 and #3565 are designed to work with the GM #12371054 502 c.i.d. crate engine.
You must change your computer chip for this kit to function on your vehicle and be
emissions legal. Complete the Chip Information Card and return to Edelbrock. We will send the computer chip within the continental U.S., free of charge via UPS second day air. Orders outside of the continental U.S. will be shipped via the best method at the same costs as continental UPS second day air. If requested, customers may pay for expedited shipping by providing a current Visa or Master Card.
Your vehicle’s wiring harness and electronics must be in good shape or you may not get
maximum performance and/or may experience problems. The TBI will work with less adequate connections, but the Performer Multi-Point EFI System is much more sensitive than a stock TBI.
Read all instructions before beginning installation.
Note that fuel tank or bed of pick-up must be removed.
1987-1991 vehicles with cruise control MUST use Edelbrock throttle/cruise/kickdown
cable bracket #8031. Order from your Edelbrock dealer before beginning installation.
MANIFOLD
ASSEMBLY CONTENTS
Catalog #3562, 3563, 3564, 3565 Rev. 3/06 Page 2 of 16
©2006 Edelbrock Corporation
Brochure #63-0047
Qty. Description
1 Manifold assembly (see detail below)1 Installation instructions1 EPROM adapter circuit board (#3562 only)1 Fuel injector wiring harness 1 Fuel filter adapter fitting (filter to #6 AN male) with O-ring1 Return line adapter fitting2 #6 AN straight pushlock fittings1 3/8" i.d. pushlock heat resistant fuel line, 10 foot length1 #6 AN 45 degree elbow pushlock fitting1 #6 AN 90 degree elbow pushlock fitting1 Fuel line clamp (floor mounted)4 11" tie wrap 1 Throttle cable bracket 1 Throttle body block-off plate 1 Throttle body gasket 1 EGR gasket 1 3/8" NPT pipe plug1 3/8” I.D. Flatwasher
Qty
. Description
1 3/8" NPT male to 3/8” NPT female 90 Degree elbow1 3/8" NPT to 1/2” hose brass fitting1 2 foot length 15/32 i.d vacuum line (power brakes)1 6” length 3/8’ fuel line (breather line extension)1 1/2" NPT to 3/4" hose barb1 36" length 3/4" i.d. heater hose1 3" length 5/16" i.d. high pressure fuel line (pump to sending
unit)
1 2 foot length 5/32" i.d. vacuum line (regulator & EGR)1 5-1/8" i.d. air cleaner base gasket1 12" length 1/4" i.d. vacuum line (MAP)1 1/2” hose clamps
2 3/4" hose clamp1 3/8" hose clamp (fuel injection clamp)1 5/16" hose clamp (fuel injection clamp)1 1/4" x 1/4" out x 5/32" bottom out vacuum “T” fitting1 10-16 x 3/4" TEX screw (self tapping) 1 Air Cleaner Lid decal
PERFORMER MULTI-POINT EFI
KIT CONTENTS
Qty
. Description
1 Intake manifold 1 Driver’s side (left side) fuel rail 1 Passenger’s side (right side) fuel rail 4 1/4"-20 x 1.25" Hex head cap screw rail hold down bolts1 Fuel pressure regulator 8 Magnetti Marelli
®
pico injectors
1 Fuel crossover line (including adapter and schrader valve)1 Fuel inlet fitting (3/8" male pipe to #6 AN male, steel)
Qty
. Description
1 Fuel regulator nut and Viton O-ring1 Viton O-ring; fuel regular nut (1/2" o.d. 5/16" i.d.)4 1/4" i.d. AN thin flat washers1 1/4"-20 x 1/2" hex head cap screw1 1/4" i.d. split lock washer1 Schrader valve cap 4 1/4" internal star lock washers
SUGGESTED TOOLS AND MATERIALS FOR INSTALLATION
3/8" ratchet socket set with extensions Combination set of open-end wrenches (SAE and metric)Jackstands, screwdrivers, pliers, crescent wrench, hacksaw,
hammer, brass punch and assorted hand tools
Torx screwdriversTin snipsWhite greaseTeflon thread sealant or equivalent
Intake gasket set (Edelbrock #7205, GM #10181398, or
equivalent)
Thermostat housing gasket (GM #10105135, Fel-Pro #2201, or
equivalent)
Gasket sealant (Gasgacinch, etc.)RTV Silicone sealant; O2 sensor-safeWire stripper & crimperHeat gun or lighter
Catalog #3562, 3563, 3564, 3565 Rev. 3/06 Page 3 of 16
©2006 Edelbrock Corporation
Brochure #63-0047
IMPORTANT INSTRUCTIONS For ordering your FREE Edelbrock computer chip.
You must use
an Edelbrock chip with the Performer Multi-Point EFI conversion
You must change the computer chip in your stock computer (ECU) for proper functioning and maximum performance with the Edelbrock Performer Multi-Point EFI for 7.4L or 8.2L Chevy/GMC engines.
To receive your ECU chip, please complete the attached postage-paid card and send to Edelbrock. After receiving your card,
Edelbrock will send the computer chip within the continental U.S., free of charge via UPS second day air. Orders outside of the continental U.S. will be shipped via the best method at the same costs as continental UPS second day air. If requested, customers may pay for expedited shipping by providing a current Visa or Master Card.
When filling out your information card, please print c
learly.
The information below will help you to locate your ECM Service Number and Broadcast Code:
SERVICE NUMBER
BROADCAST CODE
Typical ECM Label
SERV. NO. 16144288 AWHF 86AWHF K112731181
16155501 AWHF
1. The ECM is accessible in pick-ups by removing the glove box liner. This requires removing four (4) small hex head screws and pulling out the liner. The ECM sits vertically in a plastic cradle on the far right side of the dash with the connectors facing to the rear.
2. The Broadcast Code is stamped on a white paper label, located on the top of the ECM. Typical codes for the 5.7L run from AKSM to BDXX, increasing alphabetically with later release dates.
There is a plastic decal on the bottom of the glove compartment with a list of the RPO codes for that vehicle. This is a listing of the “RPO” codes and what they stand for:
CODE VEHICLE EMISSIONS
NA1 Under 8600 GVW
NA4 Over 8600 GVW
NA5 Federal
NB2 California
NB8 New York/California
NM8 Special Fuel Compatible
CODE TRANSMISSION
MD8 4L60 Auto M30 4L68E Auto MT1 4L80E Auto MG5 Manual w/ Deep Low MY2 Manual 5-Speed M20 Manual 4-Speed
CODE
ENGINE
L03 5.0L TBI V8
L05 5.7L TBI V8
L19 7.4L TBI V8
CODE REAR AXLE
GU2 2.73:1 GU3/GW9 2.93:1 GU4 3.08:1 GU6 3.42:1 GT4 3.73:1 GT5 4.10:1 HC4 4.56:1
®
86AWHFK112731181
Catalog #3562, 3563, 3564, 3565 Rev. 3/06 Page 4 of 16
©2006 Edelbrock Corporation
Brochure #63-0047
®
INSTALLATION INSTRUCTIONS
for Performer Multi-Point EFI System
for 7.4L TBI-Equipped Chevrolet/GMC Vehicles Catalog #3562 and #3564 for 1987-1990 Model Years Catalog #3563 and #3565 for 1991-1995 Model Years
• APPLICATION INFORMATION: Performer Multi-Point EFI Systems are designed for 1987-1990 (#3562 and #3564) and
1991-1995 (#3563 and #3565) 7.4L Chevy/GMCs originally equipped with Throttle Body Injection. These complete systems utilize the stock computer and throttle body unit for a simple and effective conversion to multi-point fuel injection. Fuel is injected directly into each port in the head for ideal fuel distribution and efficiency.
• TECHNICAL SUMMARY: In 1987, Chevrolet introduced their Throttle Body Injection (TBI) systems. Produced from 1987 to 1995 on all pick-up trucks and Suburbans, this TBI system was essentially an intermediate step between a carburetor and true port (multi-point) fuel injection. In these TBI systems, two injectors are positioned above the throttle blades of a two-barrel throttle body and fuel is injected into the manifold, much like a carbureted system. This arrangement suffers from distribution problems because the fuel spray from the injectors does not stay in suspension with the incoming air, resulting in uneven distribution. Our Performer Multi-Point Systems include an intake manifold designed to deliver an equal air charge to each cylinder. Each injector delivers exactly the same amount of fuel to each cylinder for an extremely even air/fuel ratio from cylinder-to-cylinder. This permits us to tune the system for ideal fuel and spark delivery for more horsepower, torque and improved mileage.
Performer Multi-Point Systems include all parts needed to make the conversion. The stock TBI unit is retained as an air valve and the factory computer (re-programmed) is also retained to control the injectors in a batch-fire mode. In the Edelbrock systems, all of the factory sensors are retained and fully functional. The compact size was achieved by using extruded aluminum fuel rails with new Magnetti Marelli®pico injectors. These are half the size of conventional style injectors.
SPECIAL NOTICE: This Edelbrock part has received an Executive Order number (E.O. #) from the California Air Resources Board (C.A.R.B.) making it legal for street use on pollution-controlled motor vehicles in all 50 states. To assist you with emissions inspection, we have included a silver fan shroud decal to verify that this part is a legal replacement part on the vehicle for which it is cataloged. The adhesive-backed decal should be affixed to your fan shroud next to the existing emission and engine specification decal. Do not cover your original equipment specification decal with the Edelbrock fan shroud decal. E.O.# decal is shipped with the computer chip .
If you have any questions, please call our...
EFI Technical Hotline at: (800) 416-8628, Option 3
8:00 am - 5:00 pm, Monday-Friday (Pacific Standard Time)
Catalog #3562, 3563, 3564, 3565 Rev. 3/06 Page 5 of 16
©2006 Edelbrock Corporation
Brochure #63-0047
INSTALLATION PROCEDURE
1. Disconnect negative battery cable.
2. Drain coolant.
3. Remove air cleaner assembly.
4. Label all lines, wires, and connections with masking tape
before disassembly to aid in re-assembly. Disconnect all
throttle cables and accessories, disconnect all vacuum lines to throttle body. Disconnect both fuel lines at rear of throttle body. Be careful of line pressure. Remove 3 throttle body mounting bolts and remove throttle body.
Remove top alternator mounting bolt and the bolt holding the belt tension assembly. Remove two bolts that hold bracket to left front support base, which is mounted to the two left front manifold bolts. Remove bracket assembly. NOTE: On later vehicles, this procedure may not be required.
9. Alternator has a support bracket running from the two left front intake manifold bolts to the rear of the fan belt tension assembly and the upper alternator bolt (this will be re-used during assembly). Release the belt tension using a ratchet and socket, then remove the fan belt.
8. The electronic vacuum regulator valve is mounted on the third bolt from the front, on the right side of the manifold. When you remove the bracket, there will be two support brackets running from different locations on the backside of the A/C compressor, both meeting the manifold at one spot. Remove bolts and brackets. (Brackets will be re-used).
6. Disconnect vacuum fitting for power brake booster from intake manifold.
7. Remove heater hose connection from the manifold (most will be located at the right rear of the manifold).
5. Remove top radiator hose, remove thermostat housing and thermostat. NOTE: Ground wires may be located on thermostat mounting bolt. It is important to note the location of all ground wires so they can be put back exactly as they were.
It is a good idea to replace your old thermostat at this time. For proper ECM operation it must be the correct temperature, usually 195°F (check manufacturer's specifications). Remove the water pump bypass hose located under the thermostat on front of the manifold. Looking at the front of the engine, directly to the left of the water pump bypass is the coolant temperature-sending unit. Disconnect the electric connection, remove the sending unit and set aside. It is better to remove sensor at this time to avoid damage upon manifold removal. The sensor will be re-used in the new manifold.
Coolant
Sensor
Water Pump
Bypass
Alternator
Bracket
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