User’s Guide
iii
General Precautions
General Precautions
Before turning on the instrument, carefully read the instructions contained in
this manual.
Keep this manual in a safe place for future reference.
Carefully follow the installation and operation procedures.
Respect safety warnings on the instrument and in this manual.
The Ectane
®
2 should only be used by qualified personnel.
When carrying the Ectane 2, it is the user’s responsibility to make sure that
the safety precautions used are in accordance with the local department of
transportation’s (or equivalent governing body) rules and regulations.
The electrical plug shall only be inserted in a power outlet providing a
protective earth contact. You must not negate the protective action by using an
extension cord (power cable) without a protective conductor (grounding).
Grounding one conductor of a two-conductor outlet is not sufficient protection.
The instrument must only be connected to a power source corresponding to the
type indicated on the rating plate.
If the equipment is used in a manner not specified by Eddyfi NDT, Inc., the
protection provided on the equipment may be rendered ineffective.
Do not install substitute parts or perform any unauthorized modification to the
instrument.
Service instructions, when applicable, are for trained service personnel only.
To avoid dangerous electric shock, do not perform any service unless qualified
to do so. For any problem or question regarding this instrument, contact
Eddyfi NDT, Inc., or an authorized Eddyfi NDT, Inc. representative.
Battery Charger Precautions
Note The battery charger is optional.
Do not expose the battery charger or its power supply to water or liquids. The
charger case is not sealed.
Do not open the battery charger or power supply case. They contain no user-
serviceable parts.
Do not cover the fan exhaust or obstruct airflow; this would cause overheating.
Use only the included power supply and observe terminal polarity.
Place the charger away from external heat sources.
iv
Marking and Symbols
Marking and Symbols
The following symbols can appear on the instrument, and pertain to safety
regulations that should be followed carefully.
The exclamation mark label is used as a general warning sign. It
indicates that you should refer to this user manual to obtain the
information necessary to ensure the proper protection of the instrument
and its users.
The lightning flash with arrowhead label is used as a high voltage sign.
It indicates the presence of hazardous voltages (within the product
enclosure or accessible externally) that can be of sufficient magnitude to
constitute a risk of electric shock to persons. Always refer to the user
manual to ensure proper protection and safe practices.
The RoHS Compliant symbol signifies that this product complies with
RoHS directive 2002/95/EC. This directive prohibits the use of lead,
mercury, cadmium, hexavalent chrome, polybrominated biphenyl (PBB),
or polybrominated diphenyl ether (PBDE) in certain classes of electrical
and electronic units as of July 1, 2006.
The “Crossed-Out Wheeled Bin” label is a reminder to dispose of this
product in accordance with local WEEE regulations. This electronic
instrument was manufactured according to high quality standards to
ensure safe and reliable operation when used as stated in this manual.
Due to its nature, this instrument may contain small quantities of
substances known to be hazardous to the environment or to human
health if released in the environment. For this reason, Waste Electrical
and Electronic Equipment (commonly known as WEEE) should never be
disposed of in the public waste stream.
Calibration and Warranty Seals
Calibration and warranty seals are hidden under the Ectane 2’s front-left bumper
to prevent accidental damages.
Important Broken seals void the calibration certification and product warranty.
v
Safety Indications
Safety Indications
The purpose of the various safety indications in this manual are meant to ensure
operator safety and instrument integrity.
Important The Important indication calls attention to important information or information
essential to completing a task.
Note
The Note calls attention to an operating procedure, practice, or the like that
requires special attention. A Note also indicates related, parenthetical information
that is useful, but not essential.
WARNING!
The Warning sign indicates a hazard. It calls attention to a procedure,
practice, or the like, which, if not correctly performed or adhered to, can
result in personal injury.
Do not proceed beyond a Warning sign until the indicated conditions are fully
understood and met.
CAUTION
The Caution sign indicates a hazard. It calls attention to a procedure, practice,
or the like that, if not correctly performed or applied, can result in material
damage or loss of data.
Do not proceed beyond a Caution sign until the indicated conditions are fully
understood and met.
vi
Typographical Conventions
Typographical Conventions
The various typographical conventions used in this document are explained below
and were designed to standardize and simplify the look and feel of this document.
Italic
An italic typeface is used to indicate emphasis on a specific word or phrase (i.e.,
This options should never be selected.)
Bold
A bold typeface is used to indicate the name of a menu item or a named userinterface element (i.e., the File menu, the Options button, etc.) Generally, items
in bold typeface are capitalized to reflect the capitalization used on screen.
S
MALL CAPITALS
Small capitals are generally used when reference is made to inscriptions found
“as is” on an instrument (buttons, connectors, indicator lights, etc.)
Table of Contents
General Precautions ...................................................................................................................... iii
Battery Charger Precautions ......................................................................................................... iii
Marking and Symbols ................................................................................................................... iv
Calibration and Warranty Seals ..................................................................................................... iv
Safety Indications .......................................................................................................................... v
Typographical Conventions ............................................................................................................ vi
Table of Contents ......................................................................................................................... vii
Introducing the Ectane 2 ......................................................... 1
Presentation .................................................................................................................................. 2
What is in the Box .................................................................................................................... 2
Instrument Description ............................................................................................................. 3
Ground Connector .......................................................................................................................... 8
Battery Compartment ..................................................................................................................... 9
Preparing the Instrument ...................................................... 11
Setting Up the Instrument ............................................................................................................ 12
Connection Configurations ..................................................................................................... 13
Starting the Instrument ................................................................................................................ 15
Understanding Indicators ............................................................................................................. 15
Power Indicators .................................................................................................................... 15
Battery Indicators ................................................................................................................... 16
Connection Indicators ............................................................................................................ 19
Managing Batteries ............................................................... 21
General ........................................................................................................................................ 22
Charging the Batteries ................................................................................................................. 22
Battery Charger LED Status Indicator ..................................................................................... 23
Removing the Batteries ................................................................................................................ 24
Hot-Swapping Batteries ......................................................................................................... 25
Battery Indicators ......................................................................................................................... 25
Connector References ........................................................... 27
EXTENDED ET Connector (41 pins) .................................................................................................. 28
RFT/NFT/MFL Connector (19 pins) ................................................................................................ 31
ECT B
OBBIN Connector (4 pins) ...................................................................................................... 33
E
NCODERS Connector (18 pins) ....................................................................................................... 34
Table of Contents
viii
Table of Contents
IRIS Connector ............................................................................................................................. 36
E
DDY CURRENT ARRAY Connectors ................................................................................................... 36
Ethernet Connector ...................................................................................................................... 37
Specifications ........................................................................ 39
General ....................................................................................................................................... 40
System .................................................................................................................................. 40
Power Requirements ............................................................................................................. 40
Environmental Conditions ...................................................................................................... 41
Housing ................................................................................................................................. 41
Ethernet Cable ....................................................................................................................... 41
Motor Drive for Rotating Probes ............................................................................................. 42
Current Source for Saturation Probes ..................................................................................... 42
Inspection Techniques ................................................................................................................. 43
Eddy Current Testing (ECT) .................................................................................................... 43
Eddy Current Array (ECA) ....................................................................................................... 44
Remote/Near-Field Testing (RFT / NFT) ................................................................................... 44
Magnetic Flux Leakage (MFL) ................................................................................................ 45
Internal Rotary Inspection System (IRIS) ................................................................................. 45
Maintenance & Troubleshooting ............................................. 47
Preventive Maintenance .............................................................................................................. 48
Cleaning the Instrument ........................................................................................................ 48
Calibrating Batteries .................................................................................................................... 49
Troubleshooting ........................................................................................................................... 49
Firmware Corruption .............................................................................................................. 49
Accessories ............................................................................ 51
Protective Caps ........................................................................................................................... 52
Adapters and Connectors ............................................................................................................ 52
Battery Charger and Batteries ...................................................................................................... 52
Remote Control ........................................................................................................................... 52
Warranty, Trademarks, Copyrights ......................................... 53
Limited Warranty ......................................................................................................................... 54
Trademarks ................................................................................................................................. 54
Copyrights ................................................................................................................................... 55
Introducing
the Ectane 2
2
Chapter 1: Introducing the Ectane 2 Presentation
Presentation
Eddyfi’s innovative Ectane® 2 unleashes the full potential of electromagnetic
testing (ET) technologies for surface and tube inspection. This high-performance
ET data acquisition system offers the following top-of-the line key features:
Light, rugged, portable, and sealed
SmartMUX
™
: integrated, universal, and programmable array multiplexer for
up to 256 elements
Multitechnology for tube inspections: ECT, RFT, NFT, MFL, ECA, and IRIS
1
ultrasound technology
Battery power and backup for flexibility and 100 % uptime
Plug-and-play connectivity — no more BootP
Standard connectors
The Ectane 2 is controlled by a computer running Microsoft Windows
®
XP or
Windows
®
7 and Eddyfi’s Magnifi® software. This computer is referred to as the
workstation in this document. For details about Magnifi, refer to its user’s guide.
What is in the Box
All Ectane 2s come with the following standard accessories:
Two, high-capacity batteries
One power adapter (100 V – 240 V)
Power cords (one for North America, one for Europe)
Ballistic nylon shoulder strap
High-quality shielded Ethernet cable
DVD containing the user’s guide
Transport case
1.
Patent pending
3
Presentation
Instrument Description
At this time, the Ectane 2 is available in 11 different configurations. Numbers
after the model’s name indicate the maximum number of available channels with
this instrument. The RNM option indicates RFT, NFT, and MFL capabilities. The
I option indicates IRIS capabilities.
Available configurations are:
Ectane 2 E
Ectane 2 E64
Ectane 2 E128
Ectane 2 E256
Ectane 2 I
Ectane 2 ERNM
Ectane 2 ERNMI
Ectane 2 E64RNM
Ectane 2 E64RNMI
Ectane 2 E128RNM
Ectane 2 E128RNMI
Front Plate Descriptions
The Ectane 2 comes with one of eight different front plates:
Ectane 2 E (without SmartMUX)
Ectane 2 E64 and E128
Ectane 2 E256
Ectane 2 I
Ectane 2 ERNM (without SmartMUX)
Ectane 2 ERNMI (without SmartMUX)
Ectane 2 E64RNM and E128RNM
Ectane 2 E64RNMI and E128RNMI
4
Chapter 1: Introducing the Ectane 2 Presentation
Figure 1 Ectane 2 E
Figure 2 Ectane 2 E64 and E128
5
Presentation
Figure 3 Ectane 2 E256
Figure 4 Ectane 2 I
6
Chapter 1: Introducing the Ectane 2 Presentation
Figure 5 Ectane 2 ERNM
Figure 6 Ectane 2 ERNMI
7
Presentation
Figure 7 Ectane 2 E64RNM and E128RNM
Figure 8 Ectane 2 E64RNMI and E128RNMI
8
Chapter 1: Introducing the Ectane 2 Ground Connector
Ground Connector
Behind the instrument, you will find the ground connector used to ground the
Ectane 2 when the situation requires it.
Figure 9 Ground connector
The ground connector is a simple screw that you remove to insert the ground wire,
putting the screw back in to secure the connection.
9
Battery Compartment
Battery Compartment
The Ectane 2 can be powered by an external AC/DC supply or by two, high-power
batteries. The batteries are accessible from a side access panel, as shown below.
Figure 10 Battery compartment
Important The firmware backup button is used in cases where the Ectane 2’s original firmware
becomes corrupted. The troubleshooting procedure in case of firmware corruption
appears in the Magnifi documentation.
Firmware
backup
button
Preparing the
Instrument
12
Chapter 2: Preparing the Instrument Setting Up the Instrument
Setting Up the Instrument
To properly set up the Ectane® 2:
1. Remove the instrument from its transportation case.
2. Position the instrument on a level and stable surface.
You can position it horizontally or vertically.
Important Regardless of how you position the instrument, you must always have a minimum
clearance of 10 cm (4 in.) on all sides of the instrument. Always position the
instrument away from heat sources. This ensures proper heat dissipation while the
instrument is in use.
WARNING!
Never use the instrument when it is upside down (batteries on top). This
position prevents the batteries from properly dissipating heat and can lead
the Ectane 2 to enter its power safe mode. For details about the power safe
mode, see “Environmental Conditions” on page 41.
CAUTION
When in use, and depending on the loaded setup, the instrument can
generate a non-negligible amount of heat. It should not cause any kind of
harm, but can prove uncomfortable to the touch. Therefore, when moving the
instrument, use the carrying handle.
13
Setting Up the Instrument
Connection Configurations
The Ectane 2 allows various test configurations. The following figures illustrate
some of these configurations.
Figure 1 Typical configuration 1: Ectane 2 with SmartMUX
™
Figure 2 Typical configuration 2: Ectane 2 with SmartMUX, scanner, and probe
ECA
probe
ECA
probe
Scanner/Encoder
14
Chapter 2: Preparing the Instrument Setting Up the Instrument
Figure 3 Typical configuration 3: Ectane 2 with bobbin probe
15
Starting the Instrument
Starting the Instrument
Once you have properly connected all the components of your inspection setup, you
can start the Ectane 2.
1. Connect the power adapter to the power cord.
2. Connect the power adapter to the power socket on the front of the Ectane 2.
3. Connect the power cord to the power outlet.
4. Press the power button until it clicks.
The power button lights up orange and all the indicators on the front panel of
the instrument light up.
Note If you want to use the batteries, simply press the power button.
Understanding Indicators
There are various indicators on the front panel of the Ectane 2. The following
pages explain the various behaviors of these indicators.
Power Indicators
Two indicators are assigned to the instrument’s power status:
Power button indicator
LED integrated in the power button. Lights orange when the Ectane 2 is on.
External power indicator
Lights green when the external AC adapter is connected and powered.
16
Chapter 2: Preparing the Instrument Understanding Indicators
Figure 4 Power indicators
Battery Indicators
Each battery has its own charge level indicator and charging status indicator.
Figure 5 Battery B indicators
Power button
indicator
External power
indicator
Charge level
indicators
Charging status
indicators
17
Understanding Indicators
Figure 6 Battery corresponding to battery indicators
Charge level indicators light and blink depending on each battery’s charge level,
as explained below:
LED 1 (from bottom) is blinking Charge is less than 10%
LED 1 is solid Charge is over 10%
LED 2 is solid Charge is over 25%
LED 3 is solid Charge is over 50%
LED 4 is solid Charge is over 75%
Battery A
Battery B
18
Chapter 2: Preparing the Instrument Understanding Indicators
Charging status indicators can have one of five states:
Note Indicators are set off for up to 1 minute when the instrument in turned on.
Note In the event that the Ectane 2 shuts down because of low battery power or
overheating, the instrument automatically starts again once the shutdown
condition clears.
Off When the following two conditions are
present:
no external power
instrument is off
Green is solid Battery is fully charged
Orange is solid Battery charging
Orange is blinking Instrument shutdown due to low battery
power
Orange-green blinking Instrument shutdown due to
overheating
19
Understanding Indicators
Connection Indicators
Just above the Ethernet port, two indicators provide the state of the
communications between the Ectane 2 and your workstation.
Figure 7 Connection indicators
The connection speed indicator can be in one of three states:
The connection indicator can be in one of three states:
Orange is solid Gigabit Ethernet communication is
established
Green is solid 100 Mbps Ethernet communication is
established
Off 10 Mbps Ethernet communication is
established
Green is blinking Communication activity between the
Ectane 2 and the workstation
Green is solid Communication is established between the
Ectane 2 and the workstation
Off No link between the Ectane 2 and the
workstation
Connection
speed indicator
Connection
indicator
Managing
Batteries
22
Chapter 3: Managing Batteries General
General
The Ectane® 2 uses lithium-ion–type rechargeable batteries. This type of battery
does not suffer from the memory effect affecting previous generations of batteries.
Charging the Batteries
Normally, the Ectane 2’s batteries recharge automatically when they are in the
instrument, that it is connected to a power outlet, and that it is on.
Note Batteries do not recharge when their internal temperature exceeds 45 °C (113 °F).
Batteries also do not power the Ectane if the instrument’s internal temperature
exceeds 55 °C (131 °F).
An optional, external charger is available from Eddyfi. It also conditions and
calibrates your batteries, which is important to maximize their useful life and to
ensure accurate readings for the battery charger indicator in Magnifi
®
.
Eddyfi recommends calibrating batteries at least every six months (for more
information about calibrating your batteries, see “Calibrating Batteries” on
page 49).
WARNING!
Whenever carrying the Ectane 2 in its transport case, remove the batteries
from the instrument and make sure that they cannot come in contact during
transport, as this poses a significant fire and explosion hazard.
When carrying the Ectane 2, it is the user’s responsibility to make sure that
the safety precautions used are in accordance with the local department of
transportation’s (or equivalent governing body) rules and regulations.
The transport case of the Ectane 2 comes with two slots, fitted to receive
batteries when they are removed from the instrument.
23
Charging the Batteries
Figure 1 Battery charger
To charge the batteries with the optional, external charger:
1. Place the charger on a flat and level surface, away from heat and moisture
sources.
2. Insert the power supply’s DC connector into the back of the external charger.
3. Connect the power supply to an AC supply using the supplied cable.
All the LEDs flash momentarily to let you know that power is present.
4. Place the batteries into either battery bay, making sure that their 5-way
connectors are fully seated.
The LEDs in the status window display status information and the charger
automatically begins charging the batteries.
Battery Charger LED Status Indicator
When batteries are in the charger, status LEDs in the status window display
various information:
Green (blinking) Battery is charging
Green (solid) Battery is fully charged
Blue (blinking) Battery calibrating
Blue (solid) Battery fuel gauge calibrated
Red (blinking) Battery gauge in need of calibration
Red (solid) Error
Battery bays
Calibration
buttons
Status
window
24
Chapter 3: Managing Batteries Removing the Batteries
Removing the Batteries
Normally, you can leave the batteries in the Ectane 2 as long as you want.
However, there are times when you must remove them from Ectane 2 (e.g., for
calibration purposes or before placing the instrument on a plane).
To do so:
1. Turn each screw of the battery compartment door counterclockwise a quarter
of a turn.
The battery compartment door pops out.
Figure 2 Opening the battery compartment door
Note The screws are designed to stay with the compartment door.
2. Press down the latch holding the battery in place.
3. Pull the battery tab.
The battery slides out.
Note The battery compartment is designed to hold the batteries firmly. You may need to
use a certain amount of force to pull the batteries out.
Screws
Battery latch
Battery tab
25
Battery Indicators
Hot-Swapping Batteries
You can remove the batteries in the Ectane 2 one at a time, when the instrument
is turned on. Normally, the Ectane 2 can run on only one battery.
Should the power left in the remaining battery be insufficient to keep the Ectane 2
running, the instrument will shut down without damaging electronic components.
However, all the work in progress in Magnifi (acquisition, etc.) is lost.
Battery Indicators
Each battery has its own charge level indicator, and charging status indicator. For
details about which charge level indicator relates to what battery, see “Battery
Indicators” on page 16.
Figure 3 Battery B indicators
Charge level indicators light or blink depending on each battery’s charge level, as
explained below:
LED 1 (from bottom) is blinking Charge is less than 10%
LED 1 is solid Charge is over 10%
LED 2 is solid Charge is over 25%
LED 3 is solid Charge is over 50%
LED 4 is solid Charge is over 75%
Charge level
indicators
Charging status
indicators
26
Chapter 3: Managing Batteries Battery Indicators
Charging status indicators can have one of five states:
Note Indicators are set off for up to 1 minute when the instrument is turned on.
Note In the event that the Ectane 2 shuts down because of low battery power or
overheating, the instrument automatically starts again once the shutdown
condition clears.
Off When the following two conditions are
met:
No external power is present
Instrument is off
Green is solid Battery is fully charged
Orange is solid Battery charging
Orange is blinking Instrument shutdown due to low battery
power
Orange-green blinking Instrument shutdown due to
overheating
Connector
References
28
Chapter 4: Connector References EXTENDED ET Connector (41 pins)
EXTENDED ET Connector (41 pins)
The EXTENDED ET connector is used to connect eddy current probes. The signals of
the E
XTENDED ET connector are the eddy current generator outputs, the eddy
current channel amplifier inputs, the multiplexing outputs, and a DC power
supply.
Figure 1 EXTENDED ET connector
Description 41-pin, female, shell 20 connector
Manufacturer, number Amphenol 58-570127-41S
Eddyfi NDT, Inc., MACN4012
Suggested cable connector ITT Cannon, KPT06B20-41P
or
Amphenol PT06J-20-41P
Eddyfi NDT, Inc., MACN0005
Table 1 EXTENDED ET connector pinout
Pin I/O Signal Description
A Output ECT1 generator ECT1 eddy current generator output
B, C, D, E,
F, G, H
Outputs ECT1 Generator / 100 Ω ECT1 eddy current generator outputs through 100 Ω
J – Multiplexer mode selection
K Input Identification Probe identification
L – GND Power supply ground to the instrument and casing
M Output ECT2 generator ECT2 eddy current generator output
B
C
D
E
G
H
V
F
U
T
S
R
J
K
L
M
N
P
A
X
Y
Z
a
b
c
e
d
f
g
h
i
j
k
m
n
p
q
r
s
t
29
EXTENDED ET Connector (41 pins)
N, P Outputs ECT2 Generator / 100 Ω ECT2 eddy current generator outputs through 100 Ω
R Output
Input
ECT2 Generator / 100 Ω
Motor Rotation +
ECT2 eddy current generator outputs through 100 Ω
(if external MUX and motor encoder are not
connected)
Motor rotation feedback (if motor feedback is
connected)
SOutput
Input
ECT2 Generator / 100 Ω
Motor Rotation –
ECT2 eddy current generator outputs through 100 Ω
(if external MUX and motor encoder are not
connected)
Motor rotation feedback (if motor feedback is
connected)
T Output MUX 0
CLK –
Multiplexing signal output (bit 0) (if pin J is not
grounded)
Clock – signal (if pin J is grounded)
UOutputMUX 1
CLK +
Multiplexing signal output (bit 1) (if pin J is not
grounded)
Clock + signal (if pin J is grounded)
V Output MUX 2
+12.5 V supply
Multiplexing signal output (bit 2) (if pin J is not
grounded)
+12.5 V supply voltage (if pin J is grounded)
WOutputMUX 3
–12.5 V supply
Multiplexing signal output (bit 3) (if pin J is not
grounded)
–12.5 V supply voltage (if pin J is grounded)
X – GND Power supply ground to the instrument and casing
Y Output –15 V supply
Motor –
SC –
–15 V supply voltage (1.0 A max.)
Probe motor drive (0–24 V, 2.0 A max., 10 W max.)
Current source (1 A max., 10 W max.)
Z Input In1 + input Positive input of input amplifier 1
a Input In1 – input Negative input of input amplifier 1
Table 1 E
XTENDED ET connector pinout (continued)
Pin I/O Signal Description
30
Chapter 4: Connector References EXTENDED ET Connector (41 pins)
b Input In2 + input Positive input of input amplifier 2
c Input In2 – input Negative input of input amplifier 2
d Input In3 + input Positive input of input amplifier 3
e Input In3 – input Negative input of input amplifier 3
f Input In4 + input Positive input of input amplifier 4
g Input In4 – input Negative input of input amplifier 4
h – GND Power supply ground to the instrument and casing
i Input In5 + input Positive input of input amplifier 5
j Input In5 – input Negative input of input amplifier 5
k Input In6 + input Positive input of input amplifier 6
m Input In6 – input Negative input of input amplifier 6
n Input In7 + input Positive input of input amplifier 7
p Input In7 – input Negative input of input amplifier 7
q Input In8 + input Positive input of input amplifier 8
r Input In8 – input Negative input of input amplifier 8
s – GND Power supply ground to the instrument and casing
t Output +15 V supply
Motor +
SC +
+15 V supply voltage (1.0 A max.)
Probe motor drive (0–24 V, 2.0 A max., 10 W max.)
Current source (1 A max., 10 W max.)
Table 1 E
XTENDED ET connector pinout (continued)
Pin I/O Signal Description
31
RFT/NFT/MFL Connector (19 pins)
RFT/NFT/MFL Connector (19 pins)
The RFT/NFT/MFL connector is used to connect the remote field (RFT) and magnetic
flux leakage probes. The signals contained in the
RFT/NFT/MFL connector are the
RFT generator outputs, the RFT channel amplifier inputs, and a DC power
supply.
Figure 2 RFT/NFT/MFL connector
Description 19-pin, female, shell 14 connector
Manufacturer, number Amphenol, 58-570124-19S
or
Souriau 851-02E1419S50A7
Eddyfi NDT, Inc., MACN4015
Suggested cable connector ITT Cannon, KPT06A14-19P027
or
Amphenol PT06J-14-19P
Eddyfi NDT, Inc., MACN4021
Table 2 RFT/NFT/MFL connector pinout
Pin I/O Signal Description
A– GND Ground
B Input RFT_IN 4-
MFL4_IN 4-
Negative RFT input #4
Negative MFL input #4
C Input RFT_IN 3+
MFL_IN 3+
Positive RFT input #3
Positive MFL input #3
D Input RFT_IN 3-
MFL3_IN 3-
Negative RFT input #3
Negative MFL input #3
A
B
C
D
E
C
F
G
H
J
K
LMNP
R
S
T
U
V
32
Chapter 4: Connector References RFT/NFT/MFL Connector (19 pins)
E +15 V supply +15 V supply voltage, 1.0 A max.
F Output Drive2_OUT Coil driver #2 output
G– GND Ground
H Output Drive1_OUT Coil driver #1 output
J –15 V supply –15 V supply voltage, 1.0 A max.
K Input RFT_IN 2+
MFL_IN 2+
Positive RFT input #2
Positive MFL input #2
L Input RFT_IN 2-
MFL_IN 2-
Negative RFT input #2
Negative MFL input #2
M Input RFT_IN 1+
MFL_IN 1+
Positive RFT input #1
Positive MFL input #1
N Input RFT_IN 1-
MFL_IN 1-
Negative RFT input #1
Negative MFL input #1
P Input RFT_IN 4+
MFL_IN 4+
Positive RFT input #4
Positive MFL input #4
R– GND Ground
S Input Identification Probe identification
T – NC No connection
U – GND Ground
V– GND Ground
Table 2
RFT/NFT/MFL connector pinout (continued)
Pin I/O Signal Description
33
ECT BOBBIN Connector (4 pins)
ECT BOBBIN Connector (4 pins)
The ECT BOBBIN connector allows you to connect standard 4-pin inspection
probes.
Figure 3 ECT BOBBIN connector
Description 4-pin, female, shell 14 connector
Manufacturer, number Amphenol ACS02A-14S-2S (472)
Eddyfi NDT, Inc., MACN4020
Suggested cable connector Amphenol 97-3106A-14S-2P
Eddyfi NDT, Inc., MACN0059
Table 3 ECT BOBBIN connector pinout
Pin Signal
ABobbin Abs/Diff
B Bobbin Diff
CGND
D GND
A
BC
D
34
Chapter 4: Connector References ENCODERS Connector (18 pins)
ENCODERS Connector (18 pins)
The ENCODERS connector allows the instrument to send and receive various
signals such as the acquisition start and stop commands, the encoder and rotation
synchronization signals, the relay outputs, etc.
Figure 4 ENCODERS connector
Description 18-pin, female, shell 14 connector
Manufacturer, number Amphenol 58-570124-18S
Eddyfi NDT, Inc., MACN4014
Suggested cable connector ITT Cannon, KPT06B14-18P
or
Amphenol PT06J-14-18P
Eddyfi NDT, Inc., MACN0011
Table 4 ENCODERS connector pinout
Pin I/O Signal Description
A TTL Input B1 Phase B axis 1
B Output CLK_ACQ_OUT Acquisition clock output (open drain with 10 kΩ pull-up)
C TTL Input A2 Phase A axis 2
D – GND Encoders ground
E TTL Input Input 1 User-defined input for software and hardware function
activation.
F TTL Input Input 3 User-defined input for software and hardware function
activation.
G TTL Input Input 2 User-defined input for software and hardware function
activation.
A
B
C
D
EF
G
H
J
K
L
M
N
P
R
S
T
U
35
ENCODERS Connector (18 pins)
H Output Alarm Used to indicate that the probe is in the air (for tube
inspections) (open drain with 10 kΩ pull-up).
J Relay contact Relay 2 Relay used for automatic acquisition sequence control
K Relay contact Relay 3 Relay used for automatic acquisition sequence control
L Relay contact Relay 1 Relay used for automatic acquisition sequence control
M TTL Input CLKACQ Receives signal to trigger acquisition with probe
position along the scanning axis.
N NC No connection—Reserved
P TTL Input B2 Phase B axis 2
R TTL Input A3
Input 5
Phase A axis 3
User-defined input for automatic acquisition sequence.
S Supply Output +5 V 5 V supply output, 250 mA max.
T TTL Input B3
Input 4
Phase B axis 3
User-defined input for automatic acquisition sequence.
U TTL Input A1 Phase A axis 1
Table 4 ENCODERS connector pinout (continued)
Pin I/O Signal Description
36
Chapter 4: Connector References IRIS Connector
IRIS Connector
The IRIS connector allows the instrument to control IRIS probes.
Figure 5 IRIS connector
EDDY CURRENT ARRAY Connectors
On the Ectane® 2 instruments equipped with the SmartMUX™ option, 160-pin
connectors are available on the front of the instrument, under E
DDY CURRENT
A
RRAY. These connectors are specific and designed by Eddyfi.
For details about the Eddyfi 160-pin connectors, contact Eddyfi directly at
info@eddyfi.com.
Description BNC Adapter, bulkhead, 50
Ω
Manufacturer, number Amphenol 31-220N-RFX
Eddyfi NDT, Inc., MACN4022
Suggested cable connector POMONA, 2249-C-120
Eddyfi NDT, Inc., MAME0021
Table 5 IRIS connector pinout
Pin Signal Description
Center Pulser output
Receiver input
Ultrasound pulser outputs and ultrasound receiver input
Shell Ground Power supply common to instrument and casing
37
Ethernet Connector
Ethernet Connector
The Ethernet connector is used to connect the Ectane 2 to a workstation through
an Ethernet link. Eddyfi supplies a high-quality, military-grade circular Ethernet
connector and cable. International Ethernet standards are used.
Figure 6 Ethernet connector
Important The Ectane 2 must be linked to a workstation with at least a category 5e, shielded,
Ethernet cable.
Description RJ45, female connector
Manufacturer, number PEI Genesis, Amphenol RJF22B00SCC
Eddyfi NDT, Inc., MACN4016
Table 6 Ethernet connector pinout
Pin I/O Signal Description
1 Bidirectional Bi_DA+ Bidirectional pair A+
2 Bidirectional Bi_DA– Bidirectional pair A–
3 Bidirectional Bi_DB+ Bidirectional pair B+
4 Bidirectional Bi_DC+ Bidirectional pair C+
5 Bidirectional Bi_DC– Bidirectional pair C–
6 Bidirectional Bi_DB– Bidirectional pair B–
7 Bidirectional Bi_DD+ Bidirectional pair D+
8 Bidirectional Bi_DD– Bidirectional pair D–
Specifications
40
Chapter 5: Specifications General
General
This section presents the general specifications of the Ectane® 2.
System
Power Requirements
Warm-up
a
a. The warm-up time corresponds to the time required by the unit to reach its optimal accuracy after it is turned on. Eddyfi
recommends waiting until the end of the warm-up period before balancing probes or performing acquisitions.
15 minutes
Workstation link Ethernet 1000BASE-T
Transfer rate on Ethernet cable 1 Gbps
Power configuration 100 W external AC/DC power supply of
15 VDC or battery (removable)
Voltage 100 – 240 VAC, ±10 %
Frequency 50 / 60 Hz
Maximum input current 1.5 A
Battery type Lithium-ion, rechargeable,
DOT-compliant
Battery autonomy
a
a. Typical (with two batteries in the instrument)
8 hours
41
General
Environmental Conditions
Housing
Ethernet Cable
Operating temperature
a
a. The Ectane 2 warns you through Magnifi® when its operating temperature reaches 65 °C ( 149°F), and then enters power safe
mode to better protect itself when the operating temperature reaches 70 °C (158 °F). In power safe mode, some internal circuitry
shuts down, acquisitions are stopped, and the instrument becomes inactive for work purposes until the condition that initiated the
power safe mode is corrected.
0 °C to 45 °C (32 °F to 113 °F)
Storage temperature –20 °C to 60 °C (–4 °F to 140 °F)
Relative humidity 95%, non-condensing
Pollution degree rating 2
Protection Designed for IP64
Compliance ASME, EN61010-1, EMC, CE, WEEE,
RoHS
Dimensions (W × H × D)
a
a. Outline dimensions include the handle.
279.6 mm × 254.0 mm × 158.8 mm
(11.00 in. × 10.00 in. × 6.25 in.)
Net weight
b
b. Ectane 2 E64 or E128 with batteries.
6.8 kg (15 lb)
Type At least category 5e, shielded
Maximum length 100 m (328 ft)
42
Chapter 5: Specifications General
Motor Drive for Rotating Probes
Current Source for Saturation Probes
Voltage 0–24 V
Maximum peak output current 2 A
Maximum continuous output current 1 A
Maximum continuous power 10 W
Range 0–1 A
Maximum output power 10 W
Maximum output voltage 15 V
43
Inspection Techniques
Inspection Techniques
This section presents the Ectane 2’s operating specifications by inspection
technique.
Eddy Current Testing (ECT)
Probe inputs 8
Number of frequencies 8
Frequency range 5 Hz – 10 MHz
Generator s/ Coil drivers 2
Generator output / Coil drive Up to 20 V, peak-to-peak
Injection modes Multiplexed, simultaneous, continuous
Receiver gain 41 dB range, 23 – 64 dB
Data resolution 16 bits
Acquisition / Sampling rate Up to 50 000 per second
Compatible with external multiplexer Through 41-pin E
XTENDED ET connector
Number of channels
(through external multiplexer)
Up to 64 per ECT frequency
(max. 5 frequencies)
44
Chapter 5: Specifications Inspection Techniques
Eddy Current Array (ECA)
Remote/Near-Field Testing (RFT / NFT)
Number of channels
Ectane 2 E64 Up to 64 channels for each ECT
frequency (max. 5 frequencies)
Ectane 2 E128 Up to 128 channels for each ECT
frequency (max. 5 frequencies)
Ectane 2 E256 Up to 256 channels for each ECT
frequency (max. 2 frequencies)
or
Up to 128 channels for each ECT
frequency (max. 5 frequencies)
Multiplexer SmartMUX™: integrated, universal,
and programmable
Connector type
a
a. The Ectane 2 uses an ID device found in Eddyfi probes. This ID device contains information that helps set up acquisitions and
confirm compatibility between setup and probe.
Single or double, 160-pin connector
Probe inputs 4 on 19-pin RFT/NFT/MFL connector
8 on 41-pin E
XTENDED ET connector
Number of frequencies 5
Frequency range 5 Hz – 250 kHz
Generators / Coil drivers 2
Generator output / Coil drive 20 V, peak-to-peak
Receiver gain 50 dB range, 36 – 86 dB
Acquisition / Sampling rate Up to 20 000 per second
Connector type 19-pin RFT/NFT/MFL connector
41-pin E
XTENDED ET connector
45
Inspection Techniques
Magnetic Flux Leakage (MFL)
Internal Rotary Inspection System (IRIS)
Probe inputs 4 on 19-pin RFT/NFT/MFL connector
8 on 41-pin E
XTENDED ET connector
Receiver gain 41 dB range, 23 – 64 dB
Connector type 19-pin RFT/NFT/MFL connector
41-pin E
XTENDED ET connector
Number of UT channels 1, pulse-echo
Transducer frequency 5 MHz, 10 MHz, 15 MHz, or 20 MHz
Pulsing rate Up to 30 kHz
Pulser voltage 75 – 200 V (25 V steps)
Pulse width Automatically adjusted for transducer
frequency
Receiver gain 8 – 72 dB (in 1 dB steps)
Receiver DAC Up to 20 dB/µs
RF Filters 4 user-selectable filters for 5 MHz,
10 MHz, 15 MHz, and 20 MHz
transducers
Digitizer 12 bits, 100 MHz
Gates 3; target pin, front wall, back wall
Maintenance &
Troubleshooting
48
Chapter 6: Maintenance & Troubleshooting Preventive Maintenance
Preventive Maintenance
Due to its design, the Ectane® 2 only requires minimal maintenance.
Because it has no moving parts, the Ectane 2 also does not require any preventive
maintenance by the user. Only a regular inspection of the instrument is
recommended, to ensure that it is properly grounded.
Also, Eddyfi strongly recommends an annual calibration and a factory-performed
preventive maintenance by an officially qualified Eddyfi technician.
Cleaning the Instrument
The Ectane 2 external surfaces (i.e., casing and front panel), can be cleaned when
necessary. This section explains the procedure to appropriately clean the
instrument.
To clean the instrument:
1. Make sure that the instrument is off and that the power cord is disconnected.
2. To bring the instrument back to its original finish, clean the casing and the
front panel with a soft cloth.
To removed stubborn stains, use a cloth moistened with soft soapy solution. Do not
use abrasive products or powerful solvents as they can damage the finish.
Wait until the instrument is completely dry before connecting the power cord and
cables.
WARNING!
Do not clean the instrument with a spray or water jet.
If you do, connector contacts can remain wet and produce short circuits when
connected.
49
Calibrating Batteries
Calibrating Batteries
To ensure that your batteries perform at their full capacity for the longest possible
time, it is important to calibrate them on a regular basis.
Calibration consists in a standard battery charge followed by a deep discharge,
and a complete charge. This procedure usually takes between 10 and 13 hours,
whereas a standard charge only takes about 3.5 hours.
Calibrate batteries by placing them in the optional, external charger and then
pressing the recalibrate button (See “Managing Batteries” on page 21.) Eddyfi
recommends calibrating your batteries at least once every six months.
Troubleshooting
To trouble shoot the Ectane 2, you must first connect it to a workstation running
Magnifi
®
. Troubleshooting information is found in the Magnifi documentation.
Firmware Corruption
If the Ectane 2 firmware becomes corrupted, you must start the instrument from a
backup firmware. This procedure is explained in the Magnifi documentation. To
locate the backup firmware button, see “Battery Compartment” on page 9.
CAUTION
During calibration, the charger may become warm.
Accessories
52
Appendix A: Accessories Protective Caps
Protective Caps
If you need to tackle challenging inspection environments where dust or nuclear
contamination is present, you need protective caps to cover the Ectane
®
2’s
connectors. All the connectors have specific protective caps. Contact your Eddyfi
representative for more information about pricing and availability.
Adapters and Connectors
The Ectane 2 connectors were chosen to match the most common connectors in use
today. You could, however, have specific needs outside the connectors supplied
with the Ectane 2. Eddyfi offers a comprehensive array of adapters and specialty
connectors to suit your needs. Contact your Eddyfi representative for more
information about pricing and availability.
Battery Charger and Batteries
The Ectane 2 comes with batteries. Depending on your work environment and
your workload, however, you could have a need for more and the optional battery
charger. Contact your Eddyfi representative for more information about pricing
and availability.
Remote Control
The Ectane 2 can be operated through an optional remote control. Contact your
Eddyfi representative for more information about pricing and availability.
Warranty,
Trademarks,
Copyrights
54
Appendix B: Warranty, Trademarks, Copyrights Limited Warranty
Limited Warranty
Eddyfi NDT, Inc. warrants the hardware to be free of any defects in materials or
workmanship for a period of twelve (12) months from the date of delivery, under
normal use and service. These warranties are limited to the original purchase of
the product and are not transferable.
Eddyfi NDT, Inc. will repair or replace any product component or documentation,
at its option and at no additional charge, if found defective within the warranty
period. The purchaser is responsible for returning the product to Eddyfi NDT, Inc.
Eddyfi NDT, Inc., will not be held responsible in any way whatsoever for damage
resulting from improper installation, accident, misuse, or from service or
modification of the product by anyone other than Eddyfi NDT, Inc., or an
authorized Eddyfi NDT, Inc. service center.
Eddyfi NDT, Inc. will not be held responsible in any way whatsoever for direct,
indirect, special, incidental, or consequential damages resulting from possession,
use, improper installation, accident, service, modification, or malfunction of the
product (including, without limitation, damages for loss of business profits,
business interruption, loss of business information, or other pecuniary loss).
Eddyfi’s total shall in no event exceed the purchase price of the applicable item(s).
This warranty is in lieu of all other warranties, whether oral, written, expressed,
or implied, including any warranty of merchantability or fitness for a particular
purpose, and no other representation or claims of any nature shall be binding on
or obligate Eddyfi NDT, Inc.
This agreement is governed by the laws of the province of Québec, Canada. Each
of the parties hereto irrevocably attorns to the jurisdiction of the courts of the
province of Québec and further agrees to commence any litigation which may arise
hereunder in the courts located in the judicial district of Québec.
Trademarks
Eddyfi, Ectane, Magnifi, and their associated logos are registered trademarks of
Eddyfi NDT, Inc. You must obtain written consent from Eddyfi before using any of
these marks. Eddyfi reserves itself the right to change, without notice, product
offerings and specifications.
55
Copyrights
Copyrights
This document and the product and programs it describes are protected by the
Copyright Act of Canada, by laws of other countries, and by international treaties,
therefore may not be reproduced, in whole or in part, whether for sale or not,
without prior written consent from Eddyfi
NDT, Inc. Under copyright law, copying
includes translation in other languages and formats.
© Eddyfi NDT, Inc., 2014
This document was prepared with particular attention to usage to ensure the
accuracy of the information it contains. It corresponds to the version of the product
manufactured prior to the date appearing on the back cover. There may, however,
be some differences between this document and the product, if the product was
modified after publication.
The information contained in this document is subject to change without notice.
Manual version A
Part number: SXSC2008A
First edition, July 2014
www.eddy.com
© Eddy NDT, Inc. Eddy, Ectane, Magni, and their associated logos are trademarks or registered trademarks of Eddy NDT, Inc. Eddy reserves itself
the right to change product offerings and specications without notice.
2013-08-11
2800 Louis-Lumière, Suite 100
Québec QC G1P 0A4
CANADA
T + 1 418-780-1565
F + 1 418-780-2354
info@eddy.com
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