Edco SS-24 Operator's Instruction Manual

EQUIPMENT DEVELOPMENT CO., INC.
Operator’s Instruction Manual
SS-24
SS24-I-0215
E-SPTS-I-0809
SELF PROPELLED CONCRETE/ASPHALT SAW
EQUIPMENT DEVELOPMENT CO., INC.
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Fax: 800-447-3326 • 301-663-1607
edcoinc.com • sales@edcoinc.com
SS24-I-0215
EQUIPMENT DEVELOPMENT CO., INC.
READ AND UNDERSTAND THE OPERATORS INSTRUCTION MANUAL THOROUGHLY
BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.
Death or serious injury could occur if this machine is used improperly.
SAFETY MESSAGES
• Safety Instructions are proceeded by a graphic alert symbol of DANGER, WARNING, or CAUTION.
GASOLINE/PROPANE POWERED EQUIPMENT
ous. It should only be dispensed in well ventilated areas, and with a cool engine.
• Small gasoline engines produce high concentra­ tions of carbon monoxide (CO) example: a 5 HP 4
cycle engine operation in an enclosed 100,000 cu. ft. area with only one change of air per hour is capable of providing deadly concenrations of CO in less than fi fteen min- utes. Five changes of air in the same area will produce noxious fumes in less than 30 minutes. Gasoline or propane powered quipment should not be used in enclosed or partially enclosed areas. Symptoms of CO poisoning include, headache, nausea, weakness, dizziness, visual problems and loss of conscious ness. If symptoms occur get into fresh air and seek medical attention immediately.
ELECTRICAL POWERED EQUIPMENT
Extreme care must be taken when operating electric models with water present: Ensure power cord is prop­erly grounded, is attached to a Ground-Fault-Interrupter (GFI) outlet, and is undamaged.
• Check all electrical cables - be sure connections are tight and
cable is continuous and in good condition. Be sure cable is
correctly rated for both the operating current and voltage of
this equipment.
• Improper connection of the equipment-grounding conductor can
result in a risk of electric shock. Check with qualifi ed electri- cian or service person if there is any doubt as to whether the outlet is properly grounded. Adhere to all local codes and
ordinances.
NOTE: In the event of a malfunction or breakdown, grounding
provides a path of least resistance for the electric current to
dissipate. The motor is equipped with a grounded plug and
must be connected to an outlet that is properly installed and
properly grounded. DO NOT modify the plug provided on the
motor. If the plug does not fi t the outlet have a qualifi ed elec-
trician install the proper receptacle.
• Switch motor OFF before disconnecting power.
SAFETY MESSAGES
Indicates an imminent hazard which, if not avoided, will result in death or serious injury.
Indicates an imminent hazard which, if not avoid­ed, can result in death or serious injury.
Indicates hazards which, if not avoided, could result in serious injury and or damage to the equipment.
• Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
• Gasoline is extremely fl ammable and poison-
• Do not disconnect power by pulling cord. To disconnect, grasp the plug, not the cord.
• Unplug power cord at the machine when not in use and before servicing.
GENERAL INSTRUCTIONS
Equipment should only be operated by trained personnel in
good physical condition and mental health (not fatigued). The operator and maintenance personnel must be physically able to handle the bulk weight and power of this equipment.
This is a one person tool. Maintain a safe operating distance to other personnel. It is the operators’ responsibility to keep other people (workers, pedestrians, bystanders, etc.) away during operation. Block off the work area in all directions with roping, safety netting, etc. for a safe distance. Failure to do so may result in others being injured by fl ying debris or exposing them to harmful dust and noise.
This equipment is intended for commercial use only.
For the operator’s safety and the safety of others, always keep
all guards in place during operation.
Never let equipment run unattended.
• Personal Protection Equipment and proper safety attire must be worn when operating this machinery. The operator must wear approved safety equipment appropriate for the job such as hard hat and safety shoes when conditions require. Hear­ing protection MUST be used (operational noise levels of this equipment may exceed 85dBA). Eye protection MUST be worn at all times.
Keep body parts and loose clothing away from moving parts. Failure to do so could result in dismemberment or death.
Do not modify the machine.
• Stop motor/engine when adjusting or servicing this equipment.
Maintain a safe operating distance from fl ammable materials. Sparks from the cutting-action of this machine can ignite fl ammable materials or vapors.
DUST WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activi­ties contains chemicals known to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints, and
• Crystalline silica from bricks and concrete and other
masonry products. Your risk of exposure to these chemicals varies depending
on how often you do this type of work. To reduce your risk: work in a well ventilated area, use a dust control system, such as an industrial-style vacuum, and wear approved personal safety equipment, such as a dust/particle respirator designed to fi lter out microscopic particles.
Page 2
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EQUIPMENT DEVELOPMENT CO., INC.
Operator’s Instruction Manual
SS-24
Table of Contents
Safety Guidelines ...................................................................................................................4
Operating Instructions .........................................................................................................5-8
Maintenance .....................................................................................................................9-14
Maintenance Schedule ........................................................................................................15
Limited Equipment Warranty .................................................................................. back cover
Note:
Dimensions are approximate
SS24-I-0215
E-SPTS-I-0809
B
A
NOTE: Due to improvements your machine may not appear the same as the pictures in this manual.
Figure 1
HOW TO ORDER REPAIR PARTS
To insure product safety and reliability, always use genu­ine EDCO replacement parts when making repairs to the equipment.
When ordering parts, please specify the MODEL and SERI­AL NUMBER of the machine as given on the NAMEPLATE. In addition, give part number, description and quantity as listed on the parts list.
Please note: Due to improvements and changes in the equipment the illustrations shown may be different from the actual machine.
Toll Free: Voice 1-800-638-3326 • Fax 1-800-447-3326
D
F
E
C
Specifi cations & dimensions are for
reference only and subject to change.
Model SS-24
A (Handles Extended) 69” / 175.26cm
B (Handles Retracted) 56 3/4” / 144.2cm
C 27.5” / 69.9cm
D 41.5” / 105.4cm
E 1.75” / 4.45cm
F 16” / 40.64cm
Fuel Tank 3 Gal / 11 Liters
Weight 532 lbs. / 241.3kg
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Page 3
SS24-I-0215
EQUIPMENT DEVELOPMENT CO., INC.
Read and understand the Operator’s Manual, the Rx for Concrete Saws,
and the Engine Manufacturer’s Owner’s Manual
before operating this equipment.
Death or serious injury can result if this machine is used improperly.
Safety Guidelines
Maintain a safe operating distance from fl ammable materials. Sparks from the cutting-action of this saw can ignite fl am- mable materials or vapors.
Operator must wear appropriate clothing and footwear. Do not wear loose clothing or jewelry that can get tangled or caught in moving parts.
Eye and ear protection must be worn at all times when this machine is in use. During normal use, sound levels ex­ceed 85dBA. Use only ANSI approved safety glasses to help prevent eye injury. Everyday eyeglasses have only impact resistant lenses; they are NOT safety glasses.
Keep a safe operating distance from other personnel and never leave the machine running unattended.
Maintain the machine in safe operating condition with all guards in place and secure, all mechanical fasteners tight, all controls in working order and the saw confi gured for the job application.
The SS-24 is designed to cut fl at, horizontal concrete or asphalt slabs using diamond saw blades.
The SS-24 is to be operated by a single operator from a position at the rear of the saw.
Avoid deck inserts, pipes, columns, openings, electrical outlets, or any objects protruding from slab surface.
Inspect the blades carefully before installing. Do not use any questionable blade since serious personal injury and/or damage to property can result.
Never operate this saw while under the infl uence of drugs, alcohol or when taking medications that impair the senses or reactions, or when excessively tired or under stress.
Be sure all safety decals on the machine can be clearly read and understood. Replace damaged or missing decals immediately.
EDCO SP equipment are now equipped with an EVAP system to trap and dispose of fuel vapors before they can escape into the atmosphere. This EVAP system contains a charcoal canister plumbed into the fuel system that transfers vapors back to the engine to be burned. The fuel tank is sealed with a viton gasket in the cap. This cap is tethered to the tank. Canister should be replaced every 10+ years.
Safety warnings and guidelines do not by themselves eliminate danger.
They are not given as substitutes for proper accident prevention and good judgement.
Page 4
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EQUIPMENT DEVELOPMENT CO., INC.
tch
Operating Instructions
SS24-I-0215
E-SPTS-I-0809
J
1 - Emergency Stop (E-Stop): Before operation, be sure the E-Stop is reset by turning/lifting the knob. PUSH to shut off the engine in an emergency. CAUTION: Shut off the ignition when not in use. Using the E-Stop as an ON/OFF switch in place of the ignition will drain the battery.
2 - Choke: Use to aid cold weather engine starting. Follow the instructions in the Engine Owner’s Manual.
3 - Ignition: (Optional location depending on engine model) Turn key to START position. Once engine starts, leave in RUN posi­tion. Shut off Ignition Switch between uses. As a safety precau­tion, remove key when not in use.
4 - Throttle: Turn COUNTER CLOCKWISE to unlock. PULL UP to increase engine RPM, PUSH DOWN to decrease. Turn CLOCKWISE to lock cable in position once desired engine speed is reached. For optimum performance engine should be operated at full RPMs.
5 - Blade Saver Switch: Must be in the DRY position or engine will not start. The purpose of the Blade Saver is to stop the engine if water pressure drops. If using a WET CUT Blade, open the water valve and select the WET position after starting the engine and before starting to cut.
6 - Water Pump Switch: (Optional) Activated pump to pull water from an external tank. 7 - Depth Gauge: Provides readout of blade depth.
8 - Depth Control Handwheel: Raises and lowers the blade.
9 - Speed Control: Controls saw speed in FWD and REV. This
EDCO saw is equipped with a Hydrostatic Transmission, which permits infi nite speed control. (Actual cutting speed is limit- ed by the saw blade and cutting conditions).
10 - Clutch: Pull back to engage DRIVE. Push forward to re­lease drive wheels (Freewheel) SS-24.
11 - Hour Meter: Gives readout of engine run-time. One sug­gested use for this meter is to keep track of scheduled maintenance. (See page 11)
12 - Handle Locks: Loosen knobs to adjust handle position. Be sure to securely retighten the knobs once handles are positioned. Adjust before starting saw for operator comfort and safe opera­tion.
13 - Guide Rope: Provides raising and lowering of cutting guide.
14 - Guide Rope Cleat: Locks Guide Rope during transit or
storage.
11
Hour
Meter
6
Water Pump
Switch
12
Handle
Locks
7
Depth Control
5
Blade Saver
Switch
3
Ignition
2
Choke
Handwheel
10
Clutch
8
Depth
Gauge
9
Speed
Control
Figure 2
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13
Guide
Rope
4
Throttle
14
Guide
Rope Cleat
1
Emergency Stop
(E-Stop)
12
Handle
Locks
Page 5
SS24-I-0215
EQUIPMENT DEVELOPMENT CO., INC.
Before Starting the Engine:
• Read Rx for Concrete Saws before operating.
• Inspect machine before each use according to the Maintenance Schedule on page 15.
• Locate and be familiar with all engine and saw controls (Figure 2).
• Inspect the blades carefully before installing. Use the correct blade for the job. Check rated RPM, diameter and size confi guration. Make sure blades are correctly mounted.
• For wet cutting, attach supply hose to Water Hook Up Valve (Figure 3). NOTE: Do not fl ip Blade Saver switch to WET until after the engine has started.
• Adjust the handles for operator comfort and safe operation. Be sure to re-tighten knobs once handles are positioned.
• Be sure cutting line is well defi ned.
• Move the saw into operating position.
Starting the Engine:
• Check to be sure blade is raised - not in contact with the slab surface and blade guards are in place.
• Blade Saver switch (Figure 4) must be in the DRY position or engine will not start. Note: The Blade Saver detects water pressure from the switch to the blade. If water pressure drops below 2 1/2 gallons per minute, the switch will shut off the engine to prevent damage to the machine and/or the blade.
• Check that the Emergency Stop (E-Stop) is in the UP position.
• Turn Engine Ignition key to START. After engine starts, leave Engine Ignition in the RUN position. Ignition position on saw will vary depending on engine. (Review Figure 2) NOTE: In cold weather, use the Choke to aid starting.
• If wet cutting, open Water Valve (or turn on Water Pump) then fl ip the Blade Saver switch to the WET position. Check to be sure water fl ows freely to the blade. Water should be visible on the ground around the blade.
Figure 3
Figure 4
For blades marked DRY CUTTING, leave switch in the DRY position. While water is not required for cooling, it may be used for controlling dust. For health reasons, it is strongly recommended that the operator wear a respirator if cutting dry and water is not being used to control dust from the material
being removed. That dust may contain chemicals known to cause serious illnesses, including Silicosis a fatal disease of the lungs. Check the chemical properties of the material to be removed and follow all EPA/OSHA regulations.
Carbon Canister:
• The SS-24 is equipped with a charcoal canister to create a sealed fuel system and re-route any vapors from the tank back to the airbox on the engine for burning. This unit also has a tethered fuel cap with viton gasket and evaporation resistant fuel lines. Life expectancy is estimated at 10+ years.
Page 6
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