Edco E-SEC, 2EC, 2GC-P, 4GC-I-0512 Instruction Manual

Download

Page 1

E-SEC,2EC,2GC-P,4GC-I-0512

READ AND UNDERSTAND THE OPERATORS INSTRUCTION MANUAL THOROUGHLY

BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.

Death or serious injury could occur if this machine is used improperly.

SAFETY MESSAGES

• Safety Instructions are proceeded by a graphic alert symbol

of DANGER, WARNING, or CAUTION.

SAFETY MESSAGES

Indicates an imminent hazard which, if not avoided, will result in death or serious injury.

Indicates an imminent hazard which, if not avoided, can result in death or serious injury.

Indicates hazards which, if not avoided, could result in serious injury and or damage to the equipment.

GASOLINE/PROPANE POWERED EQUIPMENT

• Engine exhaust from this product contains

chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

• Gasoline is extremely ﬂ ammable and poisonous. It should only be dispensed in well ventilated areas, and with a cool engine.

• Small gasoline engines produce high concentra-

tions of carbon monoxide (CO) example: a 5 HP 4 cycle engine operation in an enclosed 100,000 cu. ft. area with only one change of air per hour is capable of providing deadly concentrations of CO in less than ﬁ fteen minutes. Five changes of air in the same area will produce noxious fumes in less than 30 minutes. Gasoline or propane pow ered equipment should not be used in enclosed or partially enclosed areas. Symptoms of CO poisoning include, head ache, nausea, weakness, dizziness, visual problems and loss of consciousness. If symptoms occur - get into fresh air and seek medical attention immediately.

ELECTRICAL POWERED EQUIPMENT

Extreme care must be taken when operating electric models with water present: Ensure power cord is properly grounded, is attached to a Ground-Fault-Interrupter (GFI) outlet, and is undamaged.

• Check all electrical cables - be sure connections are tight and

cable is continuous and in good condition. Be sure cable is

correctly rated for both the operating current and voltage of

this equipment.

• Improper connection of the equipment-grounding conductor can

result in a risk of electric shock. Check with qualiﬁ ed electri- cian or service person if there is any doubt as to whether the outlet is properly grounded. Adhere to all local codes and

ordinances.

• NOTE: In the event of a malfunction or breakdown, grounding

provides a path of least resistance for the electric current to

dissipate. The motor is equipped with a grounded plug and

must be connected to an outlet that is properly installed and

properly grounded. DO NOT modify the plug provided on the

motor. If the plug does not ﬁ t the outlet have a qualiﬁ ed electri-

cian install the proper receptacle.

• Switch motor OFF before disconnecting power.

• Do not disconnect power by pulling cord. T o disconnect, grasp

the plug, not the cord.

• Unplug power cord at the machine when not in use and before servicing.

GENERAL INSTRUCTIONS

• Equipment should only be operated by trained personnel in

good physical condition and mental health (not fatigued). The operator and maintenance personnel must be physically able to handle the bulk weight and power of this equipment.

• This is a one person tool. Maintain a safe operating distance to other personnel. It is the operators’ responsibility to keep other people (workers, pedestrians, bystanders, etc.) away during operation. Block off the work area in all directions with roping, safety netting, etc. for a safe distance. Failure to do so may result in others being injured by ﬂ ying debris or exposing them to harmful dust and noise.

• This equipment is intended for commercial use only.

• For the operator’s safety and the safety of others, always keep

all guards in place during operation.

• Never let equipment run unattended.

• Personal Protection Equipment and proper safety attire must

be worn when operating this machinery. The operator must wear approved safety equipment appropriate for the job such as hard hat and safety shoes when conditions require. Hearing protection MUST be used (operational noise levels of this equipment may exceed 90db). Eye protection MUST be worn at all times.

Keep body parts and loose clothing away from moving parts. Failure to do so could result in dismemberment or death.

• Do not modify the machine.

• Stop motor/engine when adjusting or servicing this equipment.

Maintain a safe operating distance from ﬂ ammable materials. Sparks from the cutting-action of this machine can ignite ﬂ ammable materials or vapors.

DUST WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints, and

• Crystalline silica from bricks and concrete and other

masonry products. Your risk of exposure to these chemicals varies depending

on how often you do this type of work. To reduce your risk: work in a well ventilated area, use a dust control system, such as an industrial-style vacuum, and wear approved personal safety equipment, such as a dust/particle respirator designed to ﬁ lter out microscopic particles.

100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA

Printed in USA

TVW

Page 2

Phone (301) 663-1600 • 1-800-638-3326 Fax (301) 663-1607 • 1-800-447-3326 Website: www.contrxsystems.com Email: [email protected]

Page 2

E-SEC,2EC,2GC-P,4GC-I-0512

Operating Controls

Please Note:

Controls shown are for the model indicated.

The location of these controls may vary on the

different models.

Due to improvements and changes in the

equipment, the illustration shown may vary

from the actual machine.

Vibration Dampening Handles

Accessory

Box

Water Hook-up and on/off valve back of machine

Electric Motor

Engine Stop Switch

Water Hook-up and on/off valve

Recoil

Starter Grip

Electric Powered

(SEC)

Dust Skirt

Figure 2

Power On/Off Switch

Gasoline Powered

(2GC)

Multi-Vac

Port

Grease

Cushioned hand grips

Throttle

Port

Control

Lifting

Bail

point

Choke hidden

Vibration Dampening Handles

Water Hook-up and on/off valve

Dust Skirt

Vibration Dampening Handles

Mufﬂ er

Propane

Tank

Dust Skirt

Electric Powered

(2EC)

Electric Motor

Figure 3

Propane Powered

(4GC)

Power On/Off Switch

Electrical

Plug

Multi-Vac

Port

Depth Control

Throttle

Multi-Vac

Port

Electric

Starter

Dust Skirt

NOTE: Operating controls are the same for the gasoline and propane models.

Figure 4

100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA

Printed in USA

TVW

Page 4

Phone (301) 663-1600 • 1-800-638-3326 Fax (301) 663-1607 • 1-800-447-3326 Website: www.contrxsystems.com Email: [email protected]

NOTE: Operating controls are the same for the gasoline and propane models.

Figure 5

Page 3

E-SEC,2EC,2GC-P,4GC-I-0512

Operating Instructions

• Read and understand all operating instructions before operating this equipment. Death or serious injury can result if this machine is used improperly.

• Concrete grinders are designed to be used to grind ﬂ at horizontal concrete slabs using EDCO

approved accessories.

• The machines are equipped with gasoline/propane engines and electric motors.

• They are designed to be controlled by a single operator from a position at the rear of the machine.

• When operating equipment maintain a safe distance from other personnel in the area.

Be sure to read the complete instructions supplied with your machine.

IMPORTANT: Perform Pre-Start Check.

• Visually inspect the equipment for wear or damage.

• Be sure all guards are in place and functioning properly. Do not operate unless all guards are in place and secure.

• Perform all daily maintenance.

• Check to be sure water tubes are functioning properly if performing wet-grinding operations.

• Inspect accessories - Be sure the correct accessory is installed properly on the machine, mounting arrangement and its intended use.

• Check accessories for damage (see ﬁ gure 6, below), the type of wear or damage will vary with the type if acces- sory.

• Inspect work area to determine the presence and location of deck inserts, pipes, columns and objects protruding from the slab surface so that they may be avoided during the grinding operation.

• FOR WET GRINDING: Attach the water supply. A ﬂ ow rate of approximately 1/2 gallon per minute is recommend- ed.

EXAMPLE OF SEVERELY WORN

DYMA-SERT

The above in an example of a DYMA-SERT that has not been rotated after every four hours of use. To get maximum life out of a DYMA-SERT they should be rotated 180º every four hours of use.

100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA

Printed in USA

TVW

Page 6

Phone (301) 663-1600 • 1-800-638-3326 Fax (301) 663-1607 • 1-800-447-3326 Website: www.contrxsystems.com Email: [email protected]

EXAMPLE OF AN EVENLY WORN

DYMA-SERT

The above in an example of a DYMA-SERT that has been rotated after every four hours of use, as you can see the wear is even across all segments.

Figure 6

Page 4

E-SEC,2EC,2GC-P,4GC-I-0512

Operating Instructions

• BEFORE STARTING THE ENGINE: Raise the front of the machine clear of the working surface.

• START ENGINE AND ALLOW IT TO REACH OPERATING SPEED. Position the grinder at the starting point.

Bring the engine to full speed. Lower the machine onto the slab surface. Use a slow sweeping motion from left right and back continously, and do not force the machine into the work, the engine or motor should not strain when grinding.

• WHEN WET GRINDING: Water is required. Attach the water hose to the water hook-up valve. Use the valve to control the ﬂ ow of water.

• FOR DRY GRINDING: Provide a respirator and dust control system.

• FOR GASOLINE MODELS: Put the engine stop switch in the “RUN” position. Consult the engine manufac-

turers operating instructions and follow the directions for starting and breaking in the engine.

• TO STOP THE MACHINE: Stop forward motion. On gasoline models push the throttle to idle. Turn ignition or power switch off and let the engine come to a complete stop. Turn off the water supply.

• WHEN MANEUVERING THE GRINDER: Tilt grinder back enough so it does not strike the slab surface. Damage to accessories may occur with inadvertent contact with the slab.

• DO NOT FORCE GRINDER WHILE GRINDING.

• IF THE POWER SOURCE FAILS: Raise the grinder off of the ﬂ oor. Disconnect the power source (i.e. the

spark plug wire on a gasoline engine). Inspect the accessories for damage. Replace damaged (or questionable) accessories immediately.

• WHEN TRANSPORTING THE GRINDER: Disconnect the power source before lifting or removing any guard. See the directions for changing accessories on page 9.

• WHEN HOISTING OR LIFTING A GRINDER : Always inspect frame and attaching hardware for damage before lifting. Use proper safe hoisting and lifting techniques and hardware.

SMI Dust and Silica Warning

Grinding/cutting/drilling of masonry , concrete, metal and other materials can generate dust, mists and fumes containing

chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheets and/or consult your employer, the manufacturers/suppliers, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.

Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recom-

mendations of the manufacturers/suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet grinding/cutting/drilling is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the material being used.

Grinding/cutting/drilling of masonry, concrete and other materials with silica in their composition may give off dust or

mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When grinding/cutting/drilling such materials, always follow the respiratory precautions mentioned above.

100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA

Phone (301) 663-1600 • 1-800-638-3326

Fax (301) 663-1607 • 1-800-447-3326

Website: www.contrxsystems.com

Email: [email protected]

Printed in USA

Page 7

Page 5

E-SEC,2EC,2GC-P,4GC-I-0512

PROCEDURE FOR LUBRICATING FLANGE BEARINGS

Inspection hole

Gear case

The procedure is the same for two or four disc machines. The hood has to be removed to access the grease points on the ﬂ ange bearings. The single disc grinder is lubricated through the access hole on the front of the machine and under the belt cover. The grease points are circled in the photos above. There are duplicate grease ﬁ ttings on the underside of the 2EC, 2GC and the 4GC models. The skirts will have to be removed to access the grease points.

To grease the ﬂ ange bearings attach the grease gun to the grease ﬁ ttings and give only two (2) pumps on the grease gun every 50 hours of use. If excessive over lubrication is done grease will leak onto the work surface causing possible damage and wasted cleanup time.

Inspection hole

Gear case

PROCEDURE FOR ATTACHING A V ACUUM

Multi-Vac

Port

hidden

Vac Port

SEC

2GC

4GC

If using a vacuum for dust control attach it to the vacuum port at the rear of the machine except for the SEC and 4GC which is on the handle as pictured above, securing it with clamps. The ports are shown in the photos above.

Multi-Vac

Port

100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA

Phone (301) 663-1600 • 1-800-638-3326

Fax (301) 663-1607 • 1-800-447-3326

Website: www.contrxsystems.com

Email: [email protected]

Printed in USA

Page 13