WARNING: If the information in these instructions are not followed exactly, a fire or explosion
may result causing property damage, personal
injury or loss of life.
ble vapors and liquids in the vicinity of this or
any other appliance.
use any phone in your building.
neighbor’s phone. Follow the gas supplier’s instructions.
the fire department.
a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
WAR NING: If n ot ins ta lled, opera ted an d
maintained in accordance with the manufacturer’s in
structions, this product could expose you to substances
in fuel or from fuel combustion which can cause death
or serious illness.
-
23552-1-0607Page 1
Page 2
TABLE OF CONTENTS
Section Page
Important Safety Information ............................................................................................................................ 3
Safety Information for Users of LP Gas ............................................................................................................
Requirements for Massachusetts ........................................................................................................................ 5
Gas Supply ......................................................................................................................................................... 9
Rear Vent Conversion/Vent Systems ...............................................................................................................
Vent System Identification ...............................................................................................................................
Framing and Finishing ................................................................................................................................ 24-25
Wiring Diagram-Standing Pilot .......................................................................................................................
Lighting Instructions-Standing Pilot ................................................................................................................ 38
Troubleshooting-Standing Pilot .......................................................................................................................
Optional Remote Control ................................................................................................................................. 40
LP Gas Conversion-Direct Ignition ............................................................................................................
Maintenance and Service ................................................................................................................................. 44
Parts List .......................................................................................................................................................... 45
Parts View ........................................................................................................................................................
How To Order Repair Parts ..............................................................................................................................
Service Notes ..............................................................................................................................................51-52
4
7
10
15-18
19-20
21
22
23
26
30
31-32
37
39
40
42
42-43
46
47-48
49
51
23552-1-0607Page 2
Page 3
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
• If this appliance is installed directly on carpeting,
tile or other combustible material other than wood
flooring the appliance shall be installed on a metal or
wood panel extending the full width and depth of the
appliance.
The base referred to above does not mean the fireproof
base as used on wood stoves. The protection is for rugs
that are extremely thick and light colored tile.
• Children and adults should be alerted to the hazards
of high surface temperatures and should stay away
to avoid burns or clothing ignition.
• Young children should be carefully supervised when
they are in the same room as the appliance.
• Clothing or other flammable material should not be
placed on or near the appliance.
• Due to high temperatures the appliance should be
located out of traffic and away from furniture and
draperies.
• The glass front or any part removed for servicing
the appliance must be replaced prior to operating
the appliance. Work should be done by a qualified
service person.
• Keep burner and control compartment clean.
• Vent cap is hot while fireplace is in operation.
• Installation and repair should be done by a
QUALIFIED SERVICE PERSON. The appliance
should be inspected before use and at least annually
by a qualified service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulating
air passageways of the appliance be kept clean.
• Adequate accessibility clearances for servicing and
proper operation.
• This appliance must not share or be connected to a
flue serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of
combustible materials, gasoline and other flammable
vapor and liquids.
• Under no circumstances should any solid fuels (wood,
coal, paper or cardboard etc.) be used in this appli
ance.
• The flow of combustion and ventilation air must not
be obstructed in any way.
• DO examine venting system periodically and replace
damaged parts.
• DO make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
• CAUTION: The glass used in your fireplace is
tempered glass. If the glass is cracked or damaged in
any way, it should be replaced only with a complete
glass frame assembly from Empire. See parts list on
Page45 for ordering.
• DO NOT use this fireplace if any part has been under
water. Immediately call a qualified service technician
to inspect the heater and to replace any part of the
control system and any gas control which has been
under water.
• Any safety screen or guard removed for servicing
an appliance must be replaced prior to operating
the appliance.
-
• DO NOT put anything around the fireplace that will
obstruct the flow of ventilation air.
• Clearance in accordance with local installation codes
and the requirements of the gas supplier.
• DO keep the appliance area clear and free from
combustible material, gasoline and other flammable
vapors and liquids.
23552-1-0607Page 3
Page 4
SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a flammable gas which can cause fires
and explosions. In its natural state, propane is odorless
and colorless. You may not know all the following safety
precautions which can protect both you and your family from
an accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area.
Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such
as basements. When you have reason to suspect a gas leak,
keep out of basements and other low areas. Stay out until
firefighters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must find out if
you can smell the odorant in propane. Smoking can decrease
your ability to smell. Being around an odor for a time can affect
your sensitivity or ability to detect that odor. Sometimes other
odors in the area mask the gas odor. People may not smell the
gas odor or their minds are on something else. Thinking about
smelling a gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under
some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can filter the odorant.
Odorants in LP-Gas also are subject to oxidation. This fading
by point with the members of your household. Someday when
there may not be a minute to lose, everyone’s safety will depend
on knowing exactly what to do. If, after reading the following
information, you feel you still need more information, please
contact your gas supplier.
• Use your neighbor’s phone and call a trained LP-Gas service
person and the fire department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and firefighters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
can occur if there is rust inside the storage tank or in iron gas
pipes.
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That
will take some of the odorant out of the gas, reducing its odor
intensity.
LP-Gas may stratify in a closed area, and the odor intensity
could vary at different levels. Since it is heavier than air, there
may be more odor at lower levels. Always be sensitive to the
slightest gas odor. If you detect any odor, treat it as a serious
leak. Immediately go into action as instructed earlier.
• Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it
to find out what the propane odor smells like. If you suspect
that your LP-Gas has a weak or abnormal odor, call your
LP-Gas Dealer.
• If you are not qualified, do not light pilot lights, perform
service, or make adjustments to appliances on the LP-Gas
system. If you are qualified, consciously think about the
odor of LP-Gas prior to and while lighting pilot lights or
performing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the
odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls
of new cylinders and tanks, is possible. Therefore, people
should be particularly alert and careful when new tanks or
cylinders are placed in service. Odor fade can occur in new
tanks, or reinstalled old tanks, if they are filled and allowed
SOME POINTS TO REMEMBER
to set too long before refilling. Cylinders and tanks which
have been out of service for a time may develop internal rust
which will cause odor fade. If such conditions are suspected
to exist, a periodic sniff test of the gas is advisable. If you
have any question about the gas odor, call your LP-Gas
dealer. A periodic sniff test of the LP-Gas is a good safety
measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is
under no vapor pressure), turn the tank valve off immediately.
If the container valve is left on, the container may draw in
some air through openings such as pilot light orifices. If this
occurs, some new internal rusting could occur. If the valve is
left open, then treat the container as a new tank. Always be
sure your container is under vapor pressure by turning it off
at the container before it goes completely empty or having
it refilled before it is completely empty.
23552-1-0607Page 4
Page 5
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7) feet
above finished grade in the area of the venting, including but
not limited to decks and porches, the following requirements
shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE
DETECTORS. At the time of installation of the side wall
horizontal vented gas fueled equipment, the installing
plumber or gasfitter shall observe that a hard wired
carbon monoxide detector with an alarm and battery
back-up is installed on the floor level where the gas
equipment is to be installed. In addition, the installing
plumber or gasfitter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm
is installed on each additional level of the dwelling,
building or structure served by the side wall horizontal
vented gas fueled equipment. It shall be the responsibility
of the property owner to secure the services of qualified
licensed professionals for the installation of hard wired
carbon monoxide detectors
a. In the event that the side wall horizontally vented
gas fueled equipment is installed in a crawl space or
an attic, the hard wired carbon monoxide detector
with alarm and battery back-up may be installed on
the next adjacent floor level.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of
installation, the owner shall have a period of thirty
(30) days to comply with the above requirements;
provided, however, that during said thirty (30) day
period, a battery operated carbon monoxide detector
with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS.
Each carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720
and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be
permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in
line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2)
inch in size, “GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the
side wall horizontally vented gas fueled equipment shall
not approve the installation unless, upon inspection,
the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of
248 CMR 5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is
exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the
most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented
gas fueled equipment installed in a room or
structure separate from the dwelling, building or
structure used in whole or in part for residential
purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT
PROVIDED. When the manufacturer of a Product
Approved side wall horizontally vented gas fueled
equipment does not provide the parts for venting the
flue gases, but identifies “special venting systems”,
the following requirements shall be satisfied by the
manufacturer:
1. The referenced “special venting system”
instructions shall be included with the appliance
or equipment installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists
for venting instructions, and/or all venting design
instructions shall remain with the appliance or
equipment at the completion of the installation.
23552-1-0607Page 5
Page 6
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner fill out and mail warranty card supplied
with the fireplace.
3. Installer should show owner how to start and operate the
fireplace.
This direct vent gas fireplace heater is designed to operate with all
combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
Appliance Certification
This fireplace is design certified in accordance with American
National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation,
to ensure compliance with local codes-including permits and
inspections.
The fireplace, when installed, must be electrically grounded in
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performed only by a qualified agency. The term “qualified agency”
means any individual, firm, corporation or company which either in
person or through a representative is engaged in and is responsible
for (a) the installation or replacement of gas piping or (b) the
connection, installation, repair or servicing of equipment, who is
experienced in such work, familiar with all precautions required
and has complied with all the requirements of the authority having
jurisdiction.
State of Massachusetts: The installation must be made by
a licensed plumber or gas fitter in the Commonwealth of
Massachusetts.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not shown on
the rating plate is the responsibility of the person and company
making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for
proper orifice size identification.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the
proper orifice for location.
Preparation
This direct vent gas fireplace and its components are tested and safe
when installed in accordance with this Installation Manual. Report
to your dealer any parts damaged in shipment, specifically check
glass condition. Do not install unit with damaged, incomplete, or
substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
maximum benefit and safety. Failure to follow them will void your
warranty and may present a fire hazard.
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
• Installation of any damaged fireplace or vent system
component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the logs, glass door or decorative
rock.
• Installation and/or use of any component part not manufactured
or approved by manufacturer.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1
in Canada.*Available from the American National Standards Institute, Inc. 11
West 42nd St., New York, N.Y. 10036.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
Improper installation or use of the fireplace can cause serious
injury or death from fire, burns, explosions, or carbon
monoxide poisoning.
NOTE: Air shutter settings
are f actor y minim u m
setti ngs. Some venting
c o n fi g u ra ti on s m ay
require minor air shutter
adjustments for optimum
performance.
Description
FIREPLACE DIMENSIONS
DimDVD32DVD36DVD42DVD48
A34"
864mm
B31"
787 mm
C23 1/16"
585 mm
D35 5/8"
905 mm
E32 3/4"
832 mm
F16 3/8"
416 mm
G24 1/2"
622 mm
H7 1/8"
181 mm
I21 1/2"
546 mm
J10 3/4"
273 mm
K9 1/4"
235 mm
37"
940 mm
34"
864 mm
23 1/16"
585 mm
35 5/8"
905 mm
32 3/4"
832mm
16 3/8"
416 mm
24 1/2"
622 mm
7 1/8"
181 mm
24 1/2"
622 mm
12 1/4"
311 mm
9 1/4"
235 mm
43"
1092 mm
40"
1016 mm
25 1/16"
636 mm
37 5/8"
956 mm
34 3/4"
883 mm
16 3/8
416 mm
26 1/2"
673 mm
7 1/8"
181 mm
30 1/2"
774 mm
15 1/4"
387 mm
9 1/4"
235 mm
49"
1245 mm
46"
1168 mm
25 1/16"
636 mm
37 5/8"
956 mm
34 3/4"
883 mm
16 3/8"
416 mm
26 1/2"
673 mm
7 1/8"
181 mm
36 1/2"
927 mm
18 1/4"
464 mm
9 1/4"
235 mm
23552-1-0607Page 7
Figure 1
Page 8
15”
(381mm)
TO
P EDGE OF FIREPLACE
12” (305mm)
10” (254mm)
MANTEL
COMBUSTIBLE TRIM
AND MANTELS
ALLOWED
IN SHADED AREA
4”
5”
6”
7”
8”
9”
11”
13 3/4”
3/4”
1 ½
”
2 1
/4”
3”
3 3
/4”
4 ½”
6”
8”
3”
CABINET
INSTALLATION
FLUSH WALL
INSTALLATION
ROOM DIVIDER
INSTALLATION
CORNER
INSTALLATION
ANGLED CORNER
INSTALLATION
ISLAND
INSTALLATION
Clearance to Combustibles
SEE MANTLE CHART FOR
MAXIMUM MANTLE DEPTH
NON-COMBUSTIBLE
FIRST 3 (SEE MAGNIFIED
VIEW)
NAILING
FLANGES
GLASS FRONT
TO
P FRAMING
LEDGE
FINISHED
WALL
(COMBUSTIBLE)
SEE MANTLE CHAR
T
FOR
MINIMUM HEIGHT
OF MANTLE ABOVE
UNIT
2" x 4" HEADER
ST
AND OFF
3" (76
mm) HEIGHT
ABOVE TOP O
F
FIREPLACE
3"
”
Back0" (0 mm)
Side0" (0 mm)
Floor0" (0 mm)
Top Stand-off
Top Framing Edge
0" (0 mm)
3" (76 mm)
CLEARANCES
Mantel Chart (Figure 3)
Figure 3
Clearances (Figure 4)
Clearance from top front edge of fireplace to ceiling is 36"
Clearance from side of fireplace to adjacent sidewall is 6".
Figure 2
Combustible Material
No greeting cards, stockings or ornamentation of any type should
be placed on or attached to the fireplace. The flow of heat can
ignite combustibles.
Note: When using Empire EMBF, UMC, and UMF Series Full
Mantels with DVD32 and DVD36 Series Fireplaces, combustible
clearance may be reduced to 1" clearance from top edge of fire
place face.
Note: Island (C) and Room Divider
(D) installation is possible as long
as the horizontal portion of the
vent system (H) does not exceed
20 feet with a minimum vertical
run of 8 feet. See details in Venting
Section.
When you install your Direct Vent
Fireplace in (D) Room divider or
(E) Flat on wall corner positions,
a minimum of 6 inches clearance
must be maintained from the
perpendicular wall and the front
edge of the appliance.
LOCATING FIREPLACE
-
Figure 4
Figure 5
23552-1-0607Page 8
Page 9
GAS SUPPLY
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI
Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe LengthSchedule 40 Pipe
Inside Diameter
Nat.L.P.Nat.L.P.
0-10ft
0-3m
11-40ft
4-12m
41-100ft
13-30m
101-150ft
31-46m
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
19mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
Tubing, Type L
Outside Diameter
1/2"
12.7mm
5/8"
15.9mm
3/4"
19mm
7/8"
22.2mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
1.9 mm
Note: Never use plastic pipe. Check to confirm whether your
local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a flexible
appliance connector cannot exceed three feet in length.
Figure 6
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the
unit. Where none exists, or where its size or location is not ad
equate, contact your local authorized installer for installation or
relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liquefied petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
NOTE: The millivolt gas controls are equipped with a captured
screw type pressure test point, therefore it is not necessary to provide
a 1/8" test point up stream of the control.
On direct ignition valves, hex plugs may be replaced with hose fittings
for pressure checks, then reinstalled before operating fireplace.
When using copper or flex connector use only approved fittings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess
of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will
result in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5" w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa). Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8" w.c.
(2.68kPa) for the purpose of input
adjustment to a maximum of 14.0"
w.c. (3.484kPa).
-
Gas Supply Pressure (inches w.c.)
MinimumNormalMaximum
Natural Gas4.5"7.0"14.0"
LP (Propane)
Natural Gas3.5"
LP (Propane)
23552-1-0607Page 9
10.8"11.0"14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
10.0"
Figure 7
Page 10
Note: Discard insulation
& retainer when using
vertical venting off
VERTICAL VENTING
HORIZONTAL VENTING
FLUE INSULATION
INSULATION
RETAINER
INLET VENT COLLAR
INLET VENT COLLAR
FLUE OUTLET
COLLAR
FLUE COVER PLATE
(See note above)
INLET VENT
COVER PLATE
FLUE COVER PLATE
INLET VENT
COVER PLA
TE
Note: It is recommended that the
flue cover plate tab be pulled
outward prior to removal.
This will ensure that the plate
is not accidentally dropped
inside the rear air chamber.
Note: Discard insulation
& retainer when venting off
top of fireplace.
REAR VENT CONVERSION
Converting flue take-off to rear venting
When switching out the flue and inlet vent collars to run horizontally
off the rear vent, the following steps must be taken.
1. Remove the inlet vent collar (8 screws) and flue collar (4 screws)
from the top of the fireplace, and set to the side.
2. Remove the inlet cover plate and flue cover plate located on the
back of the fireplace. These will be used to close the top flue
and inlet openings.
3. Insert the insulation retainer bracket and insulation into the top
flue pipe before reinstalling the flue cover plate over the top flue
with 4 screws.
The following vent systems are acceptable for use with the
DVD (32, 36, 42, 48)series fireplaces:
Simpson Duravent® GS 4" - 6 ⅝", refer to page 23
Empire Horizontal Round Termination Kit DVVK-4RE,
refer to Page 27
Empire Flexvent Kit DVVK-4F, refer to page 30
SPECIAL VENT SYSTEMS
4. Reinstall the inlet cover plate over the top inlet opening with 4
screws. See illustration above..
5. Install the flue collar assembly to the rear flue with 4 screws.
6. Install the inlet vent collar to the rear of the fireplace with 8
screws.
7. This completes the conversion for a rear vent application.
Note: for top vented installations, the insulation and retainer are
to be removed from the flue pipe and discarded.
* Can not be used in side wall horizontal vent
installations in the State of Massachusetts.
23552-1-0607Page 10
Page 11
VENT PIPE
1" MINIMUM CLEARANCE AROUND VENT PIPE
Top of Vent
Combustibles NOT
allowed in shaded
area
1"
1"
3"
(25
mm)
7” Diameter
intake vent
4” Diameter flue
(25 mm)
(76 mm)
INSTALLATION
Framing and Finishing
1. Choose unit location.
2. Frame in fireplace with a header across the top. It is important to
allow for finished face when setting the depth of the frame.
3. Attach fireplace to frame using adjustable frame. Preset depth to
suit facing material (adjustable to 1/2", 5/8" or 3/4" depths).
4. Use (8) 1/2" hex-head screws supplied in hardware package,
to screw through slotted holes in drywall strip and then screw
into pre-drilled holes on fireplace side. Measure from face of
fireplace to face of drywall strip to determine final depth.
Vent Pipe Clearance
Note: Maintain one inch (1") of clearance around vertical vent
pipe. See Fig. 9A. For horizontal vent, maintain a minimum 1"
clearance to the bottom and sides of the vent, and 3" clearance to
combustibles above the vent pipe. See Fig. 9B
Figure 8
Figure 9B
23552-1-0607Page 11
Figure 9A
Page 12
NAIL OR OTHER SUITABLE FASTENER
INSTALLATION (continued)
Flush Mount Mantel Installation (Figure 10)
The fireplace must extend 3/4" beyond finished wall surface when
using a flush mount mantel. Refer to Figure 10 to locate nailing
flanges on fireplace sides. Mark and drill two (2) 1/8" holes into
fireplace side to mount each nailing flange. Use eight (8) 1/2"
hex-head screws supplied in hardware package to attach nailing
flanges to fireplace sides.
Note: For finishing to top of fireplace, refer to Figure 12.
DVD32DVD36DVD42DVD48
"A"35 3/4"
(908mm)
"B"34 3/8"
(873mm)
"C"16 3/8"
(416mm)
35 3/4"
(908mm)
37 3/8"
(949mm)
16 3/8"
(416mm)
37 3/4"
(959mm)
43 3/8"
(1102mm)
16 3/8"
(416mm)
37 3/4"
(959mm)
49 3/8"
(1254mm)
16 3/8"
(416mm)
Figure 10
Attention: When fireplace is installed in optional full cabinet mantel
or corner mantel the (4) four nailing flanges shown in Figure 10 will
not be installed on the side of outer casing. The fireplace will be
attached to the full cabinet mantel or corner mantel with the (2) two
nailing flanges located on the top of the outer casing assembly.
Framing (Figure 11)
Fireplace framing can be built before or after the fireplace is set in
place. Framing should be positioned to accommodate wall covering
and fireplace facing material. The fireplace framing should be
constructed of 2 x 4 lumber or heavier. The framing headers may
rest on the fireplace standoffs. Refer to Figure 11 for minimum
framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND
VERIFY FRAMING METHODS, AND WALL COVERING
DETAILS B E F O R E FRAMING C O N S T R U C T I O N
BEGINS.
Framing dimension "A" includes a three inch clearance for
standoffs on firebox. After installing firebox into framing,
the finished wall surface must cover the three inch opening
above the firebox.
Figure 11
Attention: Add 3-3/4" to “A” dimensions when using a flush
mantel base.
Attention: If a base or mantel is not used and the appliance is
installed directly on carpeting, tile or other combustible material
other than wood flooring, it shall be installed on a metal or wood
panel extending the full width and depth of the appliance. The
vertical dimension in Figure 11 must be adjusted when a metal or
wood panel is placed beneath the appliance.
Finishing (Figures 12 and 13)
Finish the walls with the material of your choice. Figure 3 on
page 8 shows the minimum vertical and corresponding maximum
horizontal dimensions of mantels or other combustible projections
above the top front edge of the fireplace.
Only non-combustible materials may be used to cover the black
fireplace front.
Warning: When finishing the fireplace never obstruct
or modify the air inlet/outlet louvers in any manner.
Provide adequate clearances around air openings into the
combustion chamber.
Caution: If the joints between the finished wall and the fireplace
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive if
needed), can be applied as facing to the fireplace surround.
23552-1-0607Page 12
Page 13
3! OF NON-COMBUSTIBLE MATERIAL
FINISHED
WALL
FRONT TRIM OR NONCOMBUSTIBLE MA TERIAL
(INSTALLATION
IS OPTIONAL)
JOINT BETWEEN FINISHED
WALL AND UNIT SEALED
WITH 300° F, 149° C SEALANT
MATERIAL (SEALANT IS OPTIONAL)
When installing this unit against a non-insulated exterior
wall, it is recommended that the outer walls be insulated to
conform to applicable insulation codes.
Vent Runs (Figures 14, 15, 16, 17 and 18)
In planning the installation for the fireplace, it is necessary to install
certain components before the appliance is completely positioned
and installed. These include the direct vent system, gas piping for the
appliance and the electrical wiring. (If the fan option is used.)
The appliance can be mounted on any of the following surfaces:
1. A flat, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four (4) corner supports. (Example: Four (4) concrete masonry
blocks.) These supports must be positioned so they contact all
four (4) perimeter edges on the bottom of the unit.
VERTICAL, 90° ELBOW WITH HORIZONTAL
TERMINATION
Figure 12
Combustible Surround Installation
Figure 14
Figure 13
23552-1-0607Page 13
Page 14
WALL FIRESTOP/
THIMBLE
VENT CAP
A
"
PIPE LENGTH
WALL FIRESTOP/
THIMBLE
"
WALL FIRESTOP/
THIMBL
E
VENT
CAP
WALL FIRESTOP/
THIMBLE
INSTALLATION (continued)
HORIZONTAL ONLY, STRAIGHT OUT THE BACK
"A""B"Models
6"5 1/8" to 6 1/2" (130mm to 165mm)DVD 32,36,42,48
9"8 1/8" to 9 1/2" (206mm to 241mm)DVD 32,36,42
12"11 1/8" to 12 1/2" (283mm to 317mm) DVD 32,36,42
Figure 15
VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
CORNER INSTALLATION VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
Dim.DVD32DVD36DVD42DVD48
36 1/8"
A
918mm
25 1/2"
B
648mm
11 1/2"
C
292 mm
51 1/8"
D
1299mm
38 3/8"
975mm
27 1/8"
689mm
12 5/8"
321 mm
54 1/4"
1378mm
42 1/2"
1080mm
30 1/8"
765mm
14 3/4"
375 mm
60 1/8"
1527mm
46 3/4"
1187mm
33 1/8"
841mm
16 7/8"
429 mm
66 1/8"
1680mm
Figure 17
CORNER INSTALLATION HORIZONTAL, 45° ELBOW
TO HORIZONTAL OUT THE WALL
"A""B""C"
6"11 1/4" to 12 3/4"
(286mm to 324mm)
9"14 1/4" to 15 3/4"
(362mm to 400mm)
12"17 1/4" to 18 3/4"
(438mm to 476mm)
Figure 16
4 3/4" to 6 1/4"
(121mm to 159mm)
7 3/4" to 9 1/4"
(197mm to 235mm)
10 3/4" to 12 1/4"
(273mm to 311mm)
DVD32DVD36DVD42DVD48
"A""B""B""B""B"
6"
(152mm)
9"
(229mm)
12"
(305mm)
4" to 5 1/2"
(102mm to140mm)
6" to 7 1/2"
(152mm to 191mm)
9" to 10 1/2"
(229mm to 267mm)
4" to 5"
(102mm to 127mm)
6" to 7 1/2"
(152mm to 191mm)
9" to 10 1/2"
(229mm to 267mm)
n/an/a
4" to 5 1/2"
(102mm to 140mm)
9" to 10 1/2"
(229mm to 267mm)
Figure 18
23552-1-0607Page 14
n/a
n/a
Page 15
VERTICAL
DIMENSION
FROM
THE
BOTTOM
OF
THE
UNIT
TO
THE
CENTER
OF
THE
FLUE
OUTLET
WITH
VERTICAL
OR
HORIZONTAL
TERMINATION
CAPS
VENTING FIREPLACE - TOP
To Use the Vent Graph (Figure 19)
1. Determine the height of the center of the horizontal vent
pipe. Using this dimension on the Sidewall Vent Graph,
locate the point it intersects with the slanted graph
line.
2. From the point of this intersection, draw a vertical line
to the bottom of the graph.
3. Select the indicated dimension, and position the unit in
accordance with same.
EXAMPLE A:
If the vertical dimension from the floor of the unit is 35
feet, the horizontal run to the outer wall flange must not
exceed 6.5 feet.
EXAMPLE B:
If the vertical dimension from the floor of the unit is 6.5
feet, the horizontal run to the outer wall flange must not
exceed 14.5 feet.
SPECIAL NOTE: For each 45 degree elbow installed in
the horizontal run, the length of the horizontal run MUST be
reduced by 18" (45cm). This does not apply if the 45 degree
elbows are installed on the vertical part of the vent system.
Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal
vent length is 20' and if two 45 degree elbows are required
in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per
side wall installation is two (2). These elbows can be installed
in either the vertical or horizontal run.
Note: On vertical venting the first elbow does not get
counted.
Venting Graph (Dimensions in Feet)
23552-1-0607Page 15
Figure 19
Acceptable vertical and horizontal vent run.
(40' maximum vertical and 20' maximum horizontal)
Unacceptable vertical and horizontal vent run.
Page 16
VENTING FIREPLACE - TOP (continued)
Below Grade Installation
When it is not possible to meet the required vent terminal clearances
of 12" (305mm) above grade level, a snorkel kit is recommended.
It allows installation depth down to 7" (178mm) below grade level.
The 7" (178mm) is measured from the center of the horizontal vent
pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting
system is installed below ground, we recommend a window well
with adequate and proper drainage to be installed around the
termination area.
Firestop at
Ceiling Level
TYPICAL BASEMENT INSTALLATION
Figure 20
Examples of possible venting systems using one (1) 90° elbow.
Eight (8) feet is listed as minimum vertical vent run with 20 feet
of maximum horizontal vent run. Vertical dimensions are based on
centerline to centerline of pipe. Horizontal dimensions are based
on centerline of pipe to end of termination.
Figure 21
Examples of possible venting systems using two (2) 90° elbows.
V is listed as minimum vertical dimensions and H1 + H2 is listed
as total of maximum horizontal dimensions. The maximum vertical
and horizontal distances for two (2) 90° elbows as shown in Figure
22 is 20 feet (6.1M).
Att entio n : Ref er to F igure 19 fo r addi tiona l vent ing
requirements.
Firestop at
Ceiling Level
Figure 22
23552-1-0607Page 16
Page 17
A
CENTER
OF
ELBOW
STRAIGHT
OUT
(MINIMUM)
MAXIMUM HORIZONTAL
RUN WITH NO VERTICAL
RISE AND 90° ELBOW
MAXIMUM HORIZONTAL
RUN WITH MINIMUM
VERTICAL RISE AND
90° ELBOW
minimum
Figure 23
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE
WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW
OFF TOP OF FIREPLACE
FIREPLACE
SERIES
DVD32FP 41-1/2"
DVD36FP 41-1/2"
DVD42FP43-1/2"
DVD48FP43-1/2"
HARD ELBOW DIMENSIONS
"A""B""C"
(1054mm)
4"
(102mm)
6" (152mm)
4"
(1054mm)
(102mm)
(152mm)
4"
(1105mm)
(102mm)
(152mm)
4"
(1105mm)
(102mm)
(152mm)
6"
6"
6"
Figure 24
FIREPLACE
SERIES
DVD32FP 43"
DVD36FP 43"
DVD42FP45"
DVD48FP45"
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent termination
will be centered (if possible) between two (2) studs. This will avoid any
extra framing. All vent kit pipes should be assembled on the unit after the
unit is moved into the final position.
Cutting the Hole (Figures 23)
After the fireplace has been positioned in its permanent location, the hole
through the exterior wall of the house can be cut. This hole must be 10"
(254mm) high x 10" (254mm) wide with its center line determined by the
amount of vertical rise and horizontal run of the termination. (See Figure
23) When locating the hole it must be noted that the bottom of the cap
must be 12" (305mm) above the ground level, and top of the cap must
be no less than 18" (457mm) below a combustible projection, and no
closer than 9" (229mm) to any wall running parallel to vent termination.
(See Figure 24)
FLEX PIPE 90 DEGREE BEND
"A""B""C"
(1092mm)
(1092mm)
(1143mm)
(1143mm)
4-1/2"
(114mm)
4-1/2"
(114mm)
4-1/2"
(114mm)
4-1/2"
(114mm)
6-1/2"
(165mm)
6-1/2"
(165mm)
6-1/2"
(165mm)
6-1/2"
(165mm)
Figure 25
23552-1-0607Page 17
Page 18
24”
24” MINIMUM
CLEARANCE TO
COMBUSTIBLES
EXAMPLES - TOP VENT RUN
Figure 26
Figure 27
Figure 28
23552-1-0607Page 18
Page 19
VERTICAL DIMENSION
FROM
THE
BOTT
OM
OF
THE
UNIT
TO
THE
CENTER
OF
THE
FLUE
OUTLET
WITH
VERTICAL
OR
HORIZONT
AL TERMINA
TION
CAPS
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
HORIZONTAL RUN
REAR EXIT - VERTICAL AND HORIZONTAL TERMINATION
(DIMENSIONS IN FEET)
REAR HORIZONTAL
VENT CONNECTION
B
A
DVD48FP(ONLY)
VENTING FIREPLACE - REAR
To Use the Vent Graph (Figure 29)
1. Determine the height of the center of the
horizontal vent pipe. Using this dimension on
the Sidewall Vent Graph, locate the point it
intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical
line to the bottom of the graph.
3. Select the indicated dimension, and position the
unit in accordance with same.
EXAMPLE A:
If the vertical dimension from the floor of the unit
is 12 feet, 4 inches the horizontal run to the outer
wall flange must not exceed 12 feet, 3 inches.
EXAMPLE B:
If the vertical dimension from the floor of the unit
is 6 feet, 9 inches, the horizontal run to the outer
wall flange must not exceed 6 feet, 6 inches.
SPECIAL NOTE: For each 45 degree elbow
installed in the horizontal run, the length of the
horizontal run MUST be reduced by 18" (45cm).
This does not apply if the 45 degree elbows are
installed on the vertical part of the vent system.
Reduce 3' for every 90° elbow.
Example: According to the chart the maximum
horizontal vent length is 20' and if two 45 degree
elbows are required in the horizontal vent it must
be reduced to 17'.
The maximum number of 45 degree elbows
permitted per side wall installation is two (2).
These elbows can be installed in either the vertical
or horizontal run.
Note: When rear venting unit, adjust air shutter
from 1/16" open up to between 1/8" and 3/16"
for NAT gas.
Adjust air shutter from 1/4" open to between 5/16"
and to 3/8" for LP gas.
Venting Graph (Dimensions in Feet)
23552-1-0607Page 19
Figure 29
Acceptable vertical and horizontal vent run.
Unacceptable vertical and horizontal vent run.
Note: When rear venting unit, adjust air shutter from 1/16" open
up to between 1/8" and 3/16" for NAT gas.
Adjust air shutter from 1/4" open to between 5/16" and 3/8" for
LP gas.
Page 20
EXAMPLES - REAR VENT RUN
ModelMaximum Pipe
DVD3224"
DVD3624"
DVD4224"
DVD486"
Figure 32
Length H1
Figure 30
ModelMaximum Pipe
DVD3224"
DVD3624"
DVD4218"
DVD48N/A
Figure 31
Length H1
Figure 33
23552-1-0607Page 20
Page 21
TERMINATION CLEARANCES
Termination clearance for buildings with combustible and noncombustible exteriors.
Vertical Sidewall Installations
Important! Minimum clearance between vent pipes and combustible materials is three (3") (76mm) on top, and (1") (25mm) on bottom
and sides.
Important! When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must flush up with the
siding. SD-985 termination cap must be used.
Information on Various Venting Routes and Components
Important: It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length.
Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain
limitations as to vent configurations apply and must be strictly adhered to.
The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths
allowable.
The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall.
The maximum horizontal vent run is 20 feet (457 cm) when the vertical vent rise is 8 feet (244 cm) (See Figure 19).
Venting terminals shall not be recessed into wall or siding.
23552-1-0607Page 21
Figure 34
Page 22
VENT CLEARANCES
Figure 35
A = *Clearance above grade, veranda, porch, deck or balcony
[*12 inches (30cm) minimum]
B = clearance to window or door that may be opened [*12
inches (30cm) minimum for appliances < 100,000 BTU/Hr
(30kW)
C = clearance to permanently closed window [minimum 12
inches (30cm) recommended to prevent condensation on
window]
D = vertical clearance to ventilated soffit located above the
terminal within a horizontal distance of 24 inches (60 cm) from
the center of the terminal [18 Inches (46 cm) minimum
E = clearance to unventilate d soffit [12 inches 30cm)
minimum]
F = clearance to outside corner [See Page 21]
G = clearance to inside corner [See Page 21]
H = *not to be installed above a meter/regulator assembly
within 3 feet (90cm) horizontally from the center-line of
the regulator
I = clearance to service regulator vent outlet [*6 feet (1.8m)
minimum]
J = clearance to non-mechanical air supply inlet to building or
the combustion air inlet to any other appliance [*12 inches
(30cm) minimum for appliances ≤ 100,000 BTU/Hr (30
kW)
36 inches (90cm) minimum for appliances > 100,000 BTU/Hr
(30kW)]
K = clearance to a mechanical air supply inlet [* 6 feet (1.8m)
minimum]
L = †clearance above paved sidewalk or a paved driveway located
on public property [*7 feet (2.1m) minimum]
M = clearance under veranda, porch, deck, or balcony [*12 inches
(30cm) minimum ¥]
† a vent shall not terminate directly above a sidewalk or
paved driveway which is located between two single family
dwellings and serves both dwellings*
¥ only permitted if veranda, porch, deck, or balcony, is fully
open on a minimum of 2 sides beneath the floor*
* as specified in CGA B149 Installations Codes or ANSI
Z223.1. Note: Local Codes or Regulations may require
different clearances.
23552-1-0607Page 22
Page 23
WALL THIMBLE
(MAXIMUM
OF
THREE 90 ELBOWS)
(MAXIMUM
OF
TWO 90 ELBOWS)
VENT SYSTEM IDENTIFICATION
Installing Vent Components (Figure 36)
Begin the vent system installation by installing the first Simpson
Duravent component, 90° elbow to the starting collars or straight
pipe on the top of the appliance, then the straight pipe length and
then horizontal or vertical termination kit.
NOTE: All outer connection joints must be sealed with aluminum
tape, screws or silicone sealant rated above 300°F/149°C. The
inner flue joints do not require any sealant.
Simpson Duravent vent system components lock into place by
sliding the concentric pipe section with four (4) equally spaced
interior beads onto the appliance collar or previously installed
component end with four (4) equally spaced indented sections.
When the internal beads of each starting outer pipe line up, rotate
pipe section clockwise 90° (approximately 3 inches). The vent pipe
is now locked together.
Continue adding components per the pre-planned vent system
configuration. Be certain that each succeeding vent component
is securely fitted and locked into the preceding component in the
vent system.
Figure 36
Special Venting Components (Simpson Duravent)
See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers
and pricing.
Available from Empire Comfort Systems, Inc. dealers.
DVVK-4FV Vertical Flex Vent Kit 4" x 7"
DVVK-4VDirect-Vent Fireplace Vent Kit - Vertical, Includes SD-991, SD-
953, and SD-943
DVVK-4TDirect-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall, 8 to
11 inch wall thickness, Includes SD-911, SD-985, SD-990 and
SD-942
DVVK-4RDirect-Vent Fireplace Vent Kit for Rear Vent, 5 to 7 inch wall
thickness, (standard thru-the-wall venting) Includes SD-908, SD985 and SD-942
DVVK-4RE Direct-Vent Fireplace Vent Kit for Rear Vent, Thru-the-wall, 5 to
13 3/4 inch wall thickness
DVVK-4TS Direct-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall, 5 to
7 inch wall thickness, Includes SD-908, SD-985, SD-990 and
SD-942
VIB6AVertical Inlet Baffle Kit for 6 5/8" dia.
VIB7AVertical Inlet Baffle Kit for 7" dia.
Special DV Vent Kits
23552-1-0607Page 23
Page 24
10”
11
”
FRAMING AND FINISHING
Installing Support Brackets (Figure 37)
A horizontal pipe support MUST BE used for each 3 feet of horizontal
run. The pipe supports should be placed around the pipe and nailed
in place to framing members. There MUST BE a 3 inch clearance
to combustibles above 6 5/8 inch diameter pipe and elbows and
1 inch clearance on both sides and bottom of 6 5/8 inch pipe to
combustibles on all horizontal pipe sections and elbows.
Vertical runs of this vent systems must be supported every 4 feet
above the appliance flue outlet by wall brackets attached to the 6
5/8 inch vent pipe and secured with nails or screws to structural
framing members.
Figure 37
Installing Firestops (Figures 38, 39, 40 and 41)
Firestops are required for safety whenever the vent system passes
through an interior wall, an exterior wall, or a ceiling. These firestops
act as a firebreak heat shield and as a means to insure that minimum
clearances are maintained to the vent system.
Horizontal runs in the vent system which pass through either interior
or exterior walls, require the use of wall firestops on both sides of
the wall through which the vent passes.
Position the firestops on both sides of the 10 inch x 10 inch hole,
previously cut. Secure with nails or screws. The heat shields of the
firestops MUST BE placed towards the top of the hole. Continue
the vent run through the firestops. (See Figure 38)
Figure 38
Vertical runs of this system which pass through ceilings require the
use of ONE (1) ceiling firestop at the hole in each ceiling through
which the vent passes.
Position a plumb bob directly over the center of the vertical vent
component and mark the ceiling to establish the center point of the
vent. Drill a hole or drive a nail through this center point and check
the floor above for any obstructions such as wiring or plumbing
runs. Reposition the appliance and vent system, if necessary, to
accommodate ceiling joists and/or obstructions.
Cut a 10 inch x 10 inch hole through the ceiling, using the center
point previously marked. Frame the hole with framing lumber the
same size as the ceiling joists. (See Figure 39) If the area above
the ceiling is NOT an attic, position and secure the ceiling firestop
(SD-963) on the ceiling side of the previously cut and framed hole.
(See Figure 40) If the area above the ceiling is an attic, position
and secure the firestop on top of the previously framed hole. (See
Figure 41)
NOTE: Remove insulation from the framed area in the attic before
installing the firestop and/or vent pipes.
23552-1-0607Page 24
Page 25
FRAMING AND FINISHING (continued)
Figure 41
Figure 39
See Horizontal Termination Page 26 and Vertical Termination
Pages 31-32.
Figure 40
23552-1-0607Page 25
Page 26
12 INCHES
MINIMUM
SNORKEL
12 INCHES
MINIMUM
ADEQUATE
DRAINAGE
SNORKEL
HORIZONTAL TERMINATION
NOTE: Termination cap should pass through the wall firestop
from the exterior of the building. Adjust the termination
cap to its final exterior position on the building.
WARNING: Termination cap must be positioned so that arrow
is pointing up.
Attach the termination cap with the four wood screws provided.
Before attachment of the termination, run a bead of silicone sealant
rated above 250°F on its outside edge too, so as to make a seal to
the exterior wall.
NOTE: Wood screws can and should be replaced with appropriate
fasteners for use on stucco, brick, concrete or other types
of siding.
CAUTION: If exterior walls are finished with vinyl siding (or
materials that could become discolored or warp), it is necessary
to install the vinyl siding standoff SD-950.
Vinyl siding standoff SD-950 will be installed between the vent
termination and the exterior wall. (See Figure 42) This horizontal vent
termination bolts onto the flat portion of the vinyl siding standoff, so
an air space will exist between the wall and the termination cap.
For installations requiring a vertical rise on the exterior of the
building, 14-inch and 36-inch tall Snorkel Terminations, as
shown in Figure 43a are available. Follow the same installation
procedures as used for standard Horizontal Terminations. If the
Snorkel Termination must be installed below grade, (i.e. basement
application), proper drainage must be provided to prevent water
from entering the Snorkel Termination. Refer to Figure 43b. Do
not attempt to enclose the Snorkel within the wall or any other
type of enclosure.
Figure 42
Figure 43a
Figure 43b
23552-1-0607Page 26
Page 27
X
X = 13/3/4” MAX
TOTAL W
ALL THICKNESS
(SUBTRACT 3”
IF USING THE
DV822 VINYL SIDING KIT)
½” AIR
SP
ACE
CLEARANCE
11”
9”
NOTE: SPACING FLANGE
INSTALLED TO
TOPSIDE
INTERIOR WALL
EXTENSION
THIMBLE
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS
CAU TION: Shar p edge s , us e pro t ecti v e gl o ves wh en
installing.
Tools Needed for Installation:
Sheet metal snips
5/16” nut driver
Phillips head screwdriver - #2
High temperature sealant or furnace cement rated for continuous use
at 1,000oF minimum
Measuring tape
Parts Verification
See parts list on page 29 to verify components included in this vent
kit prior to installation.
NOTE: If installing onto wood, lap, or vinyl siding, the vinyl siding
kit should be used (sold separately, part number DV-822).
The vinyl siding vent kit, DV-822, is available from Empire Comfort
Systems, Inc. The depth is 3” (76mm), which enables the vent cap to
be extended away from vinyl siding or projections. The wall depth plus
the additional 3” (76mm) depth of the vinyl siding vent cap extension
should not exceed a total depth of 13 3/4” (349mm).
If wall depth exceeds 13 3/4” (349mm), extend system using
6 5/8” (168mm) x 4” (102mm) rigid venting (See Fireplace Instructions
for approved lengths) See Figure 2.
Installing Wall Thimble/Firestop Assembly
1. Fix fireplace to permanent location. If using rigid venting system,
install up to the location where it will exit the building.
2. Cut hole in wall for wall thimble/firestop assembly (Figure 1) into
your combustible wall. Note: On brick or block exterior wall a 7”
(178mm) diameter hole needs to be cut.
Measure the total wall thickness to determine whether or not the
extension thimble is to be used. If the combustible wall depth is
over 5 3/8” (137mm), then the extension thimble should be used
(Figure 1).
3. Install the wall thimble assembly through the framed opening so the
firestop plate is on the interior wall (Figure 1). Telescope section
should extend all the way through the exterior wall. Attach with
(4) 10 x 1” screws.
4. When placing the vent cap on an exterior wall covered with com
bustibles such as wood, lap, or vinyl siding, install the vinyl siding
kit to the exterior wall sheathing.
Figure 1
Figure 2
Cutting Vent Tubes
This is the most important part of the installation. With the
-
fireplace (and the rigid venting system if used) fixed to its perma
nent location, the 6 5/8” (168mm) diameter air inlet tube and the
4” (102mm) diameter flue outlet tube are to be marked and cut
using the following procedure.
5. Attach the inlet tube to the outside mounting plate. Align
tinnerman clips on the tabs of the air inlet tube to the holes on
outside mounting plate, and fix with (2) #10 x 1/2” screws.
6. With the vinyl siding kit installed to wall (if necessary), insert the 6
5/8” (168mm) diameter tube with outside mounting plate attached
through hole in wall. Connect to collar on fireplace or rigid vent
system. Measure between wall or vent cap extension and outside
mounting plate (Figures 3A and 3B).
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23552-1-0607Page 27
Page 28
OUTSIDE WALL
MEASURE
VINYL SIDING KIT DV822
OUTSIDE MOUNTING
PLA
TE
EXT. WALL
SURFACE OR
VINYL SIDING KIT
FLUE
PIPE
CUT
2 ½
”
BEYOND EXTERNAL
WALL SURFACE OR
VINYL SIDING KIT
1
”
VENT CAP END
APPLY SEALANT
ON THE INSIDE
DO NOT PLACE
OVERLAPPED
SECTION OVER
THE SEAM IN THE TUBE
7. Remove outside mounting plate with tube attached from wall. Mark
and cut the extra length of the 6 5/8” (168mm) diameter tube from
the opposite end. Do not crimp or enlarge tube.
8. Attach the 4” (102mm) diameter flue outlet tube onto the rigid
venting system or directly to fireplace. Ensure the 4” (102mm)
diameter flue outlet tube is placed as far as possible onto the rigid
venting system. Mark the 4” (102mm) diameter flue outlet tube
2 1/2” (64mm) beyond the vinyl siding kit or wall. See Figure
3B. Remove the 4” (102mm) diameter flue outlet tube from rigid
venting system. When installing directly to fireplace, tape gasket
needs to be used.
9. Mark or wrap tape completely around the tubes at the marked points
to help in making a true cut. Do not crimp or enlarge tubes.
10. From outside: Push the 6 5/8” (168mm) diameter inlet tube/mount
ing plate onto end of rigid venting system to correct position. Fasten
Figure 3A
the outside mounting plate to the vinyl siding kit or wall with (4)
10 x 1 1/2” screws. (Ensure upward slope).
11. From inside: Attach the inlet tube to the collar on the back of
the fireplace (or the rigid venting system) using (3) self tapping
screws.
12. Seal the 4” (102mm) diameter flue outlet tube. Follow instructions
and diagram (Figure 4).
13. Fasten 4” (102mm) diameter flue outlet tube in place. Do not “twist”
the flue outlet tube into the fireplace collar (or rigid venting sys
tem). Hold the tube by the seam and push in using a perpendicular
“rocking” motion. This ensures the seam on the tube stay intact.
14. Fasten vent cap end using (3) 10 x 1/2” screws to mounting plate.
Sealing 4” (102mm) Diameter Flue Outlet Tube
-
-
Figure 3B
Figure 4
Note: Tape gasket to be applied prior to installing to fireplace flue outlet tube
only. Tape gasket should not be used when mating the flue outlet tube to a rigid
venting system.
Follow correct option according to venting method.
Connecting Directly to Fireplace
If the air inlet and flue outlet tubes are to be connected directly to
the unit (no rigid venting system is being used), then the gasket
provided must be used to seal the 4” (102mm) flue outlet tube.
Peel the paper off the self-adhesive gasket and then wrap it around
the end of the tube (if tube was cut, it is recommended to use cut
end) as shown in Figure 4. Pull the gasket tight at all times while
wrapping it around tube. The gasket ends should align, to form a
complete seal. The overlapped section should NOT come in con
tact with the seam in the tube. Apply high temperature sealant to
the opposite end of the tube (on the inside of the tube). The end
with the gasket will attach to the back of the unit. Continue with
Step 13.
PARTS LIST
INDEX
NUMBER
1DV769Vent Cap Assembly
219193Outside Mounting Plate
319194Air Inlet Tube
4DV524Flue Outlet Tube
519196Firestop/Thimble Assembly
620527Gasket
PART
NUMBER
DESCRIPTION
Connecting to Rigid Vent System
If the air inlet and flue outlet tubes are to be connected to a rigid
venting system (and not directly to the back of the unit), then do not use the gasket provided. High temperature sealant should be
applied to the outside of the 4” diameter (102mm) flue outlet tube
(if tube was cut, it is recommended to use cut end) and to the inside of the tube on the end that connects to the vent cap. Continue
with step 13.
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23552-1-0607Page 29
Page 30
8
(203 mm)
8
(203 mm)
8
(203 mm)
4 FLEX
VENT PIPE
SPACER
SPRING
FIGURE B
””
”
”
”
FLEX OUTER VENTFLEX FLUE PIPE
SPACER
SPRING
S
FIGURE A
Top of Vent
Combustibles NOT
allowed in shaded
area
1"
1"
3"
(25
mm)
7
” Diameter
intake vent
4” Diameter flue
(25 mm)
(76 mm)
FIGURE D
BAND CLAMP
4 DIA. FLUE
ADAPTOR
COLLAR
4 DIA. FLEX
FLUE PIPE
7 DIA. FLEX
VENT PIPE
APPLY HIGH
TEMPERATURE
SEALANT
7 DIA. INLET
ADAPTOR COLLAR
(WITH GASKET)
FIGURE C
”
”
”
”
DVVK-4F FLEX VENT INSTRUCTIONS
The DVVK-4F FLEX VENT KIT includes the following components:
• (1) Horizontal Termination Cap
• (1) 4-foot section of Flex vent with spacers (4" flue/7" outer
pipe)
• (1) 7" dia. Outer Vent adapter collar
• (1) Wall Firestop/Thimble Assembly
• Hardware pack that includes band clamps and screws
• (1) 4" dia. Flue adapter collar
Flex venting can be installed either vertically or horizontally off of the DVD Series fireplaces. When installing a horizontal vent run from top
connections, maintain at least ½" rise for every 12" of vent run. When venting horizontal off the rear vent connections, allow a minimum rise
of 2". Refer to Figure 42 when mounting termination near vinyl siding.
CAUTION: Always stretch and secure venting with wire or metal strapping to ensure that the horizontal runs do not sag.
If space permits, it is generally easier to attach venting in the top vent configuration.
Because of sharp edges, always use gloves when handling the flex vent components.
Vent connections should overlap a minimum of 1" for proper sealing.
Always follow the general venting requirements for vent terminal location, vent lengths, and clearance to combustible materials.
INSTALLATION
1. Unpack vent components and check that all items are included.
2. Check to see that the vent spacer springs are located around the
flue vent at 8" and 12" intervals along its length. See Figure A.
If not, stretch the spacer springs to about 15" long and wrap them
around the flue, then interlock the ends of each spring about 2".
See Figure B. Maintain equal distance between spring spacers.
7. If the venting is to long, trim off any excess vent before attaching
the vent end connectors.
8. Attach the Termination Cap to the outside of the house.
9. Prior to making the vent connections, apply high temperature
sealant (1000 degree F min.) to the vent connections before
securing with the band clamps provided. Note: the flue pipe end
without the adapter is to be installed to the Termination Cap.
10. Apply sealant to the outside of the flue pipe adapter and connect
to the flex flue pipe. Then insert the adapter into the fireplace flue.
Secure flue adapter to the fireplace flue with a minimum of two
screws provided. See Figure C.
11. Attach the Outer Vent pipe to the 7" dia. Collar on the fireplace
with a large band clamp provided. Sealant may also be used on the
outer vent connections.
12. Check all vent connections for tightness. Make sure horizontal
venting has the proper rise and combustible clearances required.
Refer to venting charts in fireplace instruction manual.
3. Remove the 6-⅝" dia. Vent collar from the fireplace. Replace this
4. Slide the Flex Vent flue pipe into the Outer Flex Vent pipe.
5. Install the Wall Firestop/Thimble assembly as required through
6. In most cases, after determining the length of the vent that is
collar with the 7" dia. Flex Vent adapter collar provided with the
vent kit.
the wall. Refer to the venting charts in the fireplace manual to
determine the proper height and size of the vent opening. The
minimum opening should be 9" wide by 11" high. The minimum
combustible clearance from the horizontal vent is 1" from sides
and bottom, and 3" above the vent pipe. See Figure D.
needed, it may be easier to install the flue and outer vent pipes to
the Termination Cap first, then from the outside, feed the venting
through the wall to the fireplace.
23552-1-0607Page 30
Page 31
VENT CAP
GAS VENT
H
LOWEST
DISCHARGE
OPENING
H (Min.) - Minimum height from
roof
to lowest discharge opening
ROOF PITCH
IS X/12
VERTICAL TERMINATION
Locate and mark the center point of the vent pipe using a nail on
the underside of the roof. Drive the nail through the center point.
Mark the outline of the roof hole around this center point.
NOTE: Size of the roof hole dimensions depend on the pitch of
the roof. There must be a 1 inch clearance (25mm) to the
vertical pipe sections. This clearance is to all combustible
material.
Cover the opening of the vent pipe and cut and frame the roof hole.
Use framing lumber the same size as the roof rafters and install the
frame securely. Flashing anchored to frame must withstand high
winds. The storm collar is placed over this joint to make a watertight seal. Non-hardening sealant should be used to completely
seal this flashing installation.
Determining Minimum Vent Height Above the Roof.
WARNING: Major U.S. building codes specify minimum
chimney and/or vent height above the roof top. These minimum
heights are necessary in the interest of safety. These specifica
tions are summarized in Figure 47.
When terminating the vent cap near an exterior wall or overhang,
maintain minimum clearances as shown in Figure 48.
General Maintenance
Conduct an inspection of the venting system semi-annually.
Recommended areas to inspect are as follows:
1. Check areas of the venting system which are exposed to the
elements for corrosion. These will appear as rust spots or
streaks and, in extreme cases, holes. These components should
immediately be replaced.
2. Remove the cap and shine a flashlight down the vent. Remove
any bird nests or other foreign material.
3. Check for evidence of excessive condensate, such as water
droplets forming in the inner liner and subsequently dripping
out at joints. Condensate can cause corrosion of caps, pipe and
fittings. It may be caused by having excessive lateral runs, too
many elbows and exterior portions of the system being exposed
-
to cold weather.
4. Inspect joints to verify that no pipe sections or fittings have been
disturbed and, consequently, loosened. Also, check mechanical
supports, such as wall straps or plumbers’ tape for rigidity.
Venting terminal shall not be recessed into a wall or siding.
A removable panel or other means must be provided in the enclosure
for visual inspection of the flue connection.
NOTE: This also pertains to vertical vent systems installed on the
outside of the building.
Slide the vertical top SD-991 over the ends of the vent pipe and
secure. (See Figure 49)
ROOF PITCHH (Min.)
Flat to 6/1212" (305 mm)
6/12 to 7/1215" (381 mm)
Over 7/12 to 8/1218" (457 mm)
Over 8/12 to 16/1224" (610 mm)
Over 16/12 to 21/1236" (914 mm)
Figure 47
Note that for steep roof pitches, the vent height must be increased.
In high wind conditions, nearby trees, adjoining roof lines, steep
pitched roofs, and other similar factors can result in poor draft,
or down-drafting. In these cases, increasing the vent height may
solve this problem.
Installing the Vent System in a Chase
A chase is a vertical box-like structure built to enclose the gas
appliance and/or it’s vent system. Vertical vent runs on the outside
of a building may be, but are not required to be installed inside a
chase.
Figure 49
CAUTION: Treatment of firestop spacers and construction of
the chase may vary with the type of building. These instructions
are not substitutes for the requirements of local building
codes. Therefore, your local building codes must be checked
to determine the requirements for these steps.
23552-1-0607Page 31
Figure 58
Page 32
VERTICAL TERMINATION (continued)
NOTE: When installing this vent system in a chase, it is always
good building practice to insulate the chase as you would the
outside walls of your home. This is especially important for cold
climate installations. Upon completion of building your chase
framing, install the vent system by following the instructions in
this manual. Remember to build the chase large enough so that
minimum clearance of combustible materials (including insulation)
to the vent system are maintained.
Installation of Vertical Inlet Baffle
The vertical inlet baffle is to be used only in a completely vertical
vent installation. The vertical inlet baffle can be used when the
vertical vent rise is between 10 feet and 40 feet. To maintain the
yellow flame in the main burner, purchase Vertical Inlet baffle,
VIB6A for use with 6 5/8" dia. vent system, or the VIB7A for use
with 7" dia. vent systems. These are available from your Empire
Comfort Systems, Inc. distributor or dealer for Simpson Duravent
only.
In a vertical vent rise the rear (yellow) flame on the main burner can
be reduced due to the drawing action from the flue exhaust pipe and
the air inlet pipe. A decrease in the height or the appearance of the
yellow flame may occur when the vertical vent rise is between 10
feet and 40 feet. To enhance the yellow flame on the main burner,
the vertical inlet baffle can be attached to the Simpson Dura-Vent,
991, direct vent high wind vertical top.
Please refer to the instructions included with the Air Inlet Baffle
Kit for proper installation.
Reassembly and Resealing Vent Pipe System
Attach vent pipe to inlet and outlet vent adaptor on fireplace in either
the vertical or horizontal position, replace horizontal and vertical
pipe lengths, elbows and horizontal or vertical termination kit.
All vent system components lock into place by sliding the concentric
pipe section with four (4) equally spaced interior beads onto the
appliance collar or previously installed component end with four
(4) equally spaced indented sections. When the internal beads of
each starting outer pipe line up, rotate pipe section clockwise 90°
(approximately 3 inches). The vent pipe is now locked together.
Continue replacing components per the vent system configuration.
Be certain that each succeeding vent component is securely fitted
and locked into the preceding component in the vent system.
Reassembly and Resealing Gas Accumulation Relief System
Glass Frame Assembly and Combustion Chamber
Whenever the glass frame assembly is pivoted open by a delayed
ignition in the main burner, the glass frame assembly gaskets and
combustion chamber must be examined by a qualified service person
for damage. All damaged gaskets on the glass frame assembly and
combustion chamber must be replaced by a qualified service person.
If damage occurs to the combustion chamber, it must be replaced
by a qualified service person. Contact Empire Comfort Systems,
Inc. for replacement parts.
Vertical Through the Roof Applications (Figure 50)
Your Gas Fireplace has been approved for:
a) Vertical installations up to 40 feet in height.
b) Two sets of 45 degree elbow offsets within these vertical
installations. From 0 to a maximum of 8 ft. a vent pipe can be
used between elbows.
c) Wall straps must be used to support offset pipe every 4'.
This application will require that you first determine the roof pitch
and use the appropriate venting components.
Figure 50
23552-1-0607Page 32
Page 33
1
2
3
5
4
EMBER MATERIAL
PLACEMENT
1
4
5
3
2
LOG PLACEMENT (5 LOG SET)
Before you begin: if you are installing logs into the DVD32 or
DVD36 model then this fireplace is supplied with a set of five
ceramic fiber logs. Do not handle these logs with your bare hands!
Always wear gloves to prevent skin irritation from ceramic fibers.
After handling logs, wash your hands gently with soap and water
to remove any traces of fibers.
The positioning of the logs is critical to the safe and clean operation
of this fireplace. Sooting and other problems may result if the logs
are not properly and firmly positioned in the fireplace. Please refer
to Figure 51 and Figure 52 and corresponding WARNING when
completing following log placement instructions.
1. Remove top louver, grasp louver, lift and pull forward.
2. Lower bottom louver, lift and hinge forward.
3. Release two glass frame spring clamps at bottom of firebox.
4. Remove glass frame assembly.
5. Place front logs (#1 and #2) between front grate flange and
main burner. Align notches on front logs with locator tabs in
base.
6. Place middle log (#3) between front and rear loop of burner.
Note: Do not place log on top of pilot assembly.
7. Place rear log (#4) on rear log shelf. Bottom flange of log must
be placed between the log shelf and burner tube.
8. Place branch (#5) onto (#1) log and flat area on (#3) log. The
bottom of the branch is to be placed behind the grate tang that
is second from the left.
9. Place decorative rock in front of grates and sides of main burner
pan.
Figure 51
WARNING: Failure to position the parts in accordance
with this diagram or failure to use only parts specifically
approved with this appliance may result in property
damage or personal injury.
ATTENTION: Do not place decorative rock on logs or burner.
The decorative rock should only be placed on the fireplace
floor.
Attention: Do not use Figure 51 or Figure 52 to order logs. Refer
to parts list on page 45 and parts view on page 46 to order logs
and/or ember material for your appropriate fireplace model.
EMBER MATERIAL PLACEMENT ON BURNER
10. After all logs are positioned properly, apply Rockwool ember
material to the front burner port area. To apply, carefully
separate the ember material into small amounts no larger than
"dime size" pieces. Fluffed up pieces one layer thick on top
of the burner generally works best, and will provide the best
ember glow. Do not place ember material more than one layer
thick. No more than (1) small packet of ember material (part
no. 15999) evenly placed on the burner, is recommended on
DVD32 and DVD36 models. Using additional ember material
will decrease the amount of ember glow effect. Extra ember
material should be saved for future ember applications as
necessary.
See Figure 51.
11. Replace glass frame onto firebox.
12. Secure the two glass frame spring clamps at bottom of
firebox.
13. Align the tabs on top louver brackets with slots in front posts
to secure top louver.
14. Close bottom louver. Lift slightly to engage the end tabs into
the slots in fireplace sides to close louver panel
Figure 52
23552-1-0607Page 33
Page 34
1
2
3
4
6
5
7
1
2
3
4
5
6
7
EMBER MATERIAL
PLACEMENT
LOG PLACEMENT (7 LOG SET)
Before you begin: If you are installing logs into the DVD42 or
DVD48 model then this fireplace is supplied with a set of seven
ceramic fiber logs. Do not handle these logs with your bare hands.
Always wear gloves to prevent skin irritation from ceramic fibers.
After handling logs, wash your hands gently with soap and water
to remove any traces of fiber.
The positioning of logs is critical to safe and clean operation of
this fireplace. Sooting and other problems may result if the logs
are not properly and firmly positioned in the fireplace. Please
refer to Figure 53 and Figure 54 and corresponding WARNING
when completing following log placement steps.
1. Remove top louver, grasp louver, lift and pull forward.
2. Lower bottom louver, lift and hinge forward.
3. Release two glass frame spring clamps at bottom of
firebox
4. Remove glass frame spring assembly.
5. Place front logs (#1, #2, and #3) between grates and main
burner. Align notches on front logs with locator tabs in
base.
6. Place middle log (#4) between front and rear loop of burner.
Note: do not place on top of pilot assembly.
7. Place rear log (#5) on rear log shelf. Bottom flange is to be
placed between the log shelf and burner tube.
8. Place bottom "Y" branch (#6) onto flat areas of middle log
(#4) and bottom end of "Y" branch to the back side of the
grate tang (4th one from the left).
9. Place top branch (#7) onto flat area of rear log (#5) and over
the front of "Y" branch.
10. Place decorative rock in front of grates and sides of main
burner.
ATTENTION: Do not place decorative rock on logs or on
burner. The decorative rock should only be placed on the
fireplace floor.
Figure 53
Warning: Failure to position the parts in accordance
with this diagram or failure to use only parts specifically
approved with this appliance may result in property
damage or personal injury.
Attention: Do not use Figure 53 or Figure 54 to order logs. Refer
to parts list on page 45 and parts view on page 46 to order logs
and/or ember material for your appropriate fireplace model.
11. After all logs are properly positioned, place small "dime"
size pieces of Rockwool lightly across the front burner tube
ports. Place the ember material (Rockwool pieces) side by
side. Do not stack more than one layer of embers across the
burner ports. See Figure 54.
12. Replace glass frame onto firebox.
13. Secure the two glass frame spring clamps at bottom of
firebox.
14. Align the tabs on top louver brackets with slots in front posts
to secure top louver.
15. Close bottom louver. Lift slightly to engage the end tabs into
the slots in fireplace sides to close louver panel.
Figure 54
23552-1-0607Page 34
Page 35
CONTROL KNOB
HI/LO REGULATO
R
OPERATING INSTRUCTIONS
750 Millivolt System
The standing pilot (750 millivolt system) is a continuous burning
pilot. The pilot remains ON even when the main burner is OFF.
When you ignite the pilot, the thermopile produces millivolts
(electrical current) which energizes the magnet in the gas valve.
After 30 seconds to 1 minute time period you can release the gas
control knob and the pilot will stay ON. Allow your pilot flame to
operate an additional one (1) to two (2) minutes before you turn the
gas control knob from the PILOT position to the ON position. This
time period allows the millivolts (electrical current) to build-up to
a sufficient level allowing the gas control to operate properly.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for
standing pilot controls found in this manual and on labels found
in control compartment behind the door assembly.
CAUTION: During the initial purging and subsequent lightings,
never allow the gas valve control knob to remain depressed in
the “pilot” position without pushing the piezo ignitor button
at least once every second.
2. During the operating season, leave the control valve knob in the
“ON” position. This will allow the pilot flame to remain lit. Turn
the burner flame on or off with the fireplace REMOTE/OFF/ON
switch, wall switch or remote controls.
NOTE: The gas control valve allows you to increase or decrease the
height of the main burner flame. The control valve has a pressure
regulator with a knob as shown in Figure 55. Rotate the knob
clockwise to “HI” to increase the flame height and counterclockwise
to “LO” to decrease the flame height.
3. When the operating season is over, turn the
switch to “OFF” and the control valve to “OFF”. The system,
including the pilot light, will be shut down.
REMOTE/OFF/ON
The OWNER should carefully read and follow these operating
instructions at all times. Lower the door assembly to view the gas
controls for the fireplace.
Initial Lighting
Upon completing the gas line or turning the gas valve on after it
has been in the “OFF” position, a small amount of air will be in the
lines. When first lighting the fireplace, it will take a few minutes
for the lines to purge themselves of this air. Once the purging is
complete, the fireplace will light and operate satisfactorily.
Subsequent lightings of the appliance will not require such purging
if the gas valve is not turned to “OFF.”
Pilot Flame (Figure 56)
The thermopile/thermocouple (standing pilot) tips should be
covered with flame.
23552-1-0607Page 35
Figure 55
Figure 56
Page 36
OPERATING INSTRUCTIONS (continued)
STANDING PILOT OPERATING INSTRUCTIONS
REMOTE/OFF/ON Switch
The fireplace is equipped with a REMOTE/OFF/ON switch. A
wire harness is attached to the REMOTE/OFF/ON switch. The red,
black and green (wires) female push-ons attach to the REMOTE/
OFF/ON switch. At the opposite end of the wire harness, the black
and green (wires) female push-ons attach to the gas valve. An additional green wire and the red wire, which are stripped and bare,
will attach to one of the accessories that can be purchased for use
with your fireplace.
Operation of REMOTE/OFF/ON Switch with no Accessories
To ignite main burner, turn the control knob on the gas valve from
the PILOT position to the ON position. Turn the REMOTE/OFF/ON
switch from the OFF position to the ON position. The additional green
wire and red wire, which are stripped and bare are not used.
Wall Switch, FWS-1
Connect the green and red, stripped and bare, wires on the
REMOTE/OFF/ON switch wire harness to the wall switch. Turn
the REMOTE/OFF/ON switch to the REMOTE position. Pivot the
rocker switch on the FWS-1 to the ON position.
Wall Thermostats (optional)
TRW - Wireless for Millivolt models
TMV - Reed switch for Millivolt models
Battery Operated Remote Controls, FRBC, FBRTC, and
TRW
Connect the green and red, stripped and bare, wires on the
REMOTE/OFF/ON switch wire harness to the remote receiver
that is a component in the remote kit. Turn the REMOTE/OFF/ON
switch to the REMOTE position. Follow instructions included with
the remote to complete installation.
Note: If batteries fail in the remote, and immediate heat is desired,
turn the REMOTE/OFF/ON switch from the REMOTE position
to the ON position.
Electric (120 volt) Operated Remote Control, FREC
Connect the green and red, stripped and bare, wires on the REMOTE/
OFF/ON switch wire harness to the wires on remote receiver that
is a component in the FREC. Turn the REMOTE/OFF/ON switch
to the REMOTE position. Follow instructions in the FREC to
complete installation.
Note: If electric (120 volt) fails in FREC, and immediate heat is
desired, turn the REMOTE/OFF/ON switch from the REMOTE
position to the ON position.
Installation of Remote Receiver
Place remote receiver on the floor of fireplace behind the louver
as far forward as possible.
Attention: The Velcro loop and hook are not necessary in this
installation but can be used to secure remote receiver.
Refer to remote control installation and operating instructions for
more details on remote control.
Millivolt Control
The valve regulator controls the burner pressure which should be
checked at the pressure test point. Turn captured screw counter
clockwise 2 or 3 turns and then place tubing to pressure gauge over
test point (Use test point “A” closest to control knob). After taking
pressure reading, be sure and turn captured screw clockwise firmly
to re-seal. Do not over torque. Check for gas leaks.
Millivolt thermopile is self generating. Gas valve does not require
24 volts or 110 volts.
Check System Operation
Millivolt system and all individual components may be checked
with a millivolt meter 0-1000 MV range.
It is important to use wire of a gauge proper for the length of the
wire:
Recommended Wire Gauges
Maximum LengthWire Gauge
1' to 10'18
10' to 25'16
25' to 35'14
23552-1-0607Page 36
Page 37
(OPTIONAL) THERMOSTAT
(OPTIONAL) WALL SWITCH
STANDING PILOT WIRING DIAGRAM
23552-1-0607Page 37
Figure 57
Page 38
THERMOCOUPLE
ELECTRODE
PILOT
THERMOPILE
GAS CONTROL KNOB SHOWN
IN "OFF" POSITION
REMOTE
OFF
ON
STANDING PILOT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. Before lighting smell all around the appliance area for gas.
Be sure to smell next to the floor because some gas is heavier
than air and will settle on the floor.
What To Do If You Smell Gas
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
LIGHTING INSTRUCTIONS
1. Stop! Read the safety information above.
2. Set REMOTE/OFF/ON switch to OFF.
3. Turn off all electric power to the appliance (if applicable).
4. Lower bottom louver assembly.
5. Push in gas control knob slightly and turn clockwise
to "OFF."
Note: Knob cannot be turned from "PILOT" to "OFF" unless
knob is pushed in slightly. Do not force.
6. Wait ten (10) minutes to clear out any gas. Then smell for
gas, including near the floor. If you then smell gas, STOP!
Follow "B" in the safety information above. If you do not
smell gas, go to the next step.
7. Find pilot - Follow metal
tube from gas control. The pilot is
behind the burner on the right side.
8. Turn gas control knob
counterclockwise to
"PILOT."
9. Push in control knob all the way and
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
turn by hand, don't try to repair it; call a qualified service
technician. Force or attempted repair may result in a fire
or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control system
and any gas control which has been under water.
hold in. Repeatedly push the piezo ignitor button until the
pilot is lit. Continue to hold the control knob in the for
about one (1) minute after the pilot is lit. Release knob,
and it will pop back up. Pilot should remain lit. If it goes
out, repeat steps 5 through 9.
• If the control knob does not pop up when released,
STOP and IMMEDIATELY call a qualified
service technician or gas supplier.
• If the pilot will not stay lit after several tries,
turn the gas control knob to "OFF" and call your
service technician or gas supplier.
10. Turn gas control knob counterclockwise to
"ON."
11. Close bottom louver assembly.
12. Turn on all electric power t o the appliance (if
applicable).
13. Set REMOTE/OFF/ON switch to desired setting.
TO TURN OFF GAS TO FIREPLACE
1. Set REMOTE/OFF/ON switch to OFF.
2. Turn off all electric power to the appliance if service is to
be performed (if applicable).
3. Lower bottom louver assembly.
4. Push in gas control knob slightly and turn clockwise
to "OFF." Do not force.
5. Close bottom louver assembly.
23552-1-0607Page 38
Page 39
STANDING PILOT TROUBLESHOOTING
With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do
experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis
of problems and the corrective action to be taken.
1. Spark ignitor will not light pilot after repeated triggering
of piezo ignitor button.
a. Defective ignitor (no spark electrode)
—Check for spark at electrode and pilot; if no spark and
electrode wire is properly connected, replace ignitor.
b. No gas or low gas pressure.
—Check remote shut off valves from fireplace. Usually
there is a valve near the main. There can be more than one
(1) valve between the fireplace and main.
—Low pressure can be caused by a variety of situations
such as a bent line, too narrow diameter of pipe, or low line
pressure. Consult with plumber or gas supplier.
c. No LP in tank.
—Check LP (propane) tank. Refill tank.
2. Pilot will not stay lit after carefully following lighting
instructions.
a. Defective thermocouple.
—Check that pilot flame impinges on thermocouple. Clean
and/or adjust pilot for maximum flame impingement.
—Ensure the thermocouple connection at the gas valve is
fully inserted and tight (hand tight plus 1/4 turn). Faulty
thermocouple if reading is below specified minimum of 15
millivolts.
—Disconnect the thermocouple from the valve, place one
millivolt meter lead wire on the end of the thermocouple
and the other millivolt meter lead wire on the thermocouple
copper wire. Start the pilot and hold the valve knob in. If
the millivolt reading is less than 15 millivolt, replace the
thermocouple.
b. Defective valve.
—If thermocouple is producing more than 15 millivolts,
replace faulty valve.
3. Pilot burning, no gas to burner, valve knob “ON”, REMOTE/
OFF/ON switch “ON.”
a. REMOTE/OFF/ON switch, wall switch, remote control or
wires defective.
—Check REMOTE/OFF/ON switch and wires for proper
connections. Place jumper wires across terminal at switch.
If burner comes on, replace defective switch. If OK, place
jumper wires across switch wires at gas valve-if burner
comes on, wires are faulty or connections are bad.
b. Thermopile may not be generating sufficient millivolts.
—If the pilot flame is not close enough physically to the
thermopile, adjust the pilot flame.
—Be sure the wire connections from the thermopile at the
gas valve terminals are tight and the thermopile is fully
inserted into the pilot bracket.
—Check the thermopile with a millivolt meter. Take the
reading at TH-TP & TP terminals of the gas valve. The meter
should read 350 millivolts minimum, while holding the valve
knob depressed in the
the REMOTE/OFF/ON switch in the OFF position. Replace
the faulty thermopile if the reading is below the specified
minimum.
PILOT position, with the pilot lit, and
—With the pilot in the ON position, disconnect the thermopile
leads from the valve. Take a reading at the thermopile leads.
The reading should be 350 millivolts minimum. Replace the
thermopile if the reading is below the minimum.
c. Defective valve.
—Turn valve knob to ON. Place REMOTE/OFF/ON switch
to ON. Check with millivolt meter at thermopile terminals.
Millivolt meter should read greater than 200 millivolts. If the
reading is okay and the main burner does not ignite, replace
the gas valve.
d. Plugged main burner orifice.
—Check main burner orifice for blockage and remove.
4. Frequent pilot outage problem.
a. Pilot flame may be too high or too low, or blowing (high),
causing pilot safety to drop out.
—Clean and adjust flame for maximum flame impingement on
the thermocouple. Follow lighting instructions carefully.
5. The pilot and main burner extinguish while in operation.
a. No LP (Propane) in tank.
Check LP (Propane) tank. Refill fuel tank.
b. Inner vent pipe leaking exhaust gases back into system
—Check for leaks.
c. Glass too loose, gasket leaks in corners after usage.
—Be certain glass assembly is installed correctly.
d. Horizontal vent improperly pitched.
—The horizontal vent cap should slope down only enough
to prevent any water from entering the unit. The maximum
downwards slope is 1/4 inch.
e. Bad thermopile or thermocouple.
—Replace if necessary.
f. Improper vent cap installation.
—Check for proper installation and freedom from debris or
blockage.
6. Glass soots.
a. Flame impingement on logs.
—Check and adjust log position. Contact Empire Comfort
Systems, Inc.
b. Debris around throat of main burner.
—Inspect the opening at the base of the main burner. It is
imperative that NO material be placed in this opening.
7. Flame burns blue and lifts off main burner.
a. Insufficient oxygen being supplied.
—Check to make sure vent cap is installed properly and free
of debris. Make sure that vent system joints are tight and
have no leaks.
—Check to make sure that no material has been placed at
(OPTIONAL) REMOTE CONTROL
RECEIVER 120V
(FACULATIVE) CONTROLE E
DISTANCE DU RECEPTEUR
MAIN
VALV
E
RETURN
1
12
13
GROUND
2
120V
AC
RETURN
4
120V
AC
HOT
6
MAI
N V
AL
VE
HOT
8
CONTROL MODULE
AUTORITÉ MODULE
OR THERMOSTAT
LED CODES
Steady ONNormal operation, power ON to control
2 Flashes3 unsuccessful ignition trials
3 FlashesMain burner flame failed 4 times during a single heating cycle
4 FlashesInterrupt power for 5 seconds to reset control
Steady FlashFlame detected out of sequence
Figure 57
Electric (120 volt) Operated Remote Control (FREC)
OPTIONAL REMOTE CONTROL
1. Disconnect 3-prong power cord from receptacle.
2. Remove wire from 120 VAC hot terminal on control module.
3. Connect f
terminal on control module.
4. Connect remaining wire from remote control (male terminal)
emale terminal from receiver onto 120 VAC hot
to (female terminal) on power cord removed from control
module (step 2).
5. Insert electric remote control power cord plug into the
junction box on the right side of fireplace.
6. Connect 3-prong plug into receptacle. See wiring diagram on
page 49.
23552-1-0607Page 40
Page 41
ON
OFF
DIRECT IGNITION LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
A. BEFORE LIGHTING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any electrical switch
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's
phone.
• Follow the gas supplier's instructions.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Turn off all electric power to the appliance.
3. This appliance is equipped with an ignition device that
automatically lights the burner. Do not try to light the burner
by hand.
4. Open bottom louver assembly, or open valve access door.
5. Turn gas line valve to "ON."
6. Wait five (5) minutes to clear out any gas. Then smell for gas,
including near the floor. If you smell gas, STOP! Follow "A"
in the safety information on reverse. If you do not smell gas,
go to the next step.
7. Close bottom louver assembly, or close hearth access plate.
• If you can not reach your gas supplier, call the fire
department.
B. Use only the wall switch or remote control switch to turn the
gas control on/off. Any attempted repairs or adjustments should
be performed by a qualified service technician. Applying force
or attempted repair may result in a fire or explosion.
C. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
8. Turn on all electric power to the appliance.
9. If the appliance will not operate, follow the instructions "TO
TURN OFF GAS TO APPLIANCE," and call your service
technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. STOP! Read the safety information above.
2. Turn off all electric power to the appliance.
3. Open bottom louver assembly, or open the valve access
door.
4. Turn gas line valve to "OFF."
5. Close bottom louver assembly, or close valve access door.
INITIAL START UP GAS LINE PURGE
NOTE: UNIT MUST BE PROPERLY GROUNDED FOR ELECTRONIC IGNITION TO FUNCTION.
On initial installation, or after extended periods where the fireplace has not been used, gas lines may require purging.
The installer or qualified service person may use the following purge procedures to prevent the delays that would be caused by
waiting for the lockout periods between tries for ignition.
PURGE PROCEDURE
1. Remove glass door and place away from the fireplace.
2. Turn on gas shut off valve. Follow ignition procedure.
3. If burner does not light after spark sequence has ended, use an
insulated jumper wire (see page 40) between terminal locations
12 and 13 for fast reset function.
4. Interrupt power for 5 seconds. The green indicator light will
blink 4 times repetitively. Then retry for ignition.
5. Allow time for any raw gas to dissipate and repeat steps 3 and
4 until ignition is achieved.
6. Turn burner off and install glass door frame assembly.
7. Test ignition of burner with glass door in place.
INSULATED
JUMPER WIRE
23552-1-0607Page 41
Page 42
DIRECT IGNITION TROUBLESHOOTING
With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do
experience a problem, refer to the troubleshooting guide below. This guide will assist a qualified serviceperson in the diagnosis of
problems and the corrective action to be taken. Refer to page 41 for initial startup and GAS Line purge instructions.
SYMPTOM
No spark when system is turned to “ON”
and reset cycle* has been completed
Spark for six (6) seconds at ignitor, but no
ignition of burner.
Spark for six (6) seconds, main burner
lights, but goes out when spark stops.
Main burner lights normally and then goes
out.
CHECKACTION
Check for 120V between black “hot” line
at control module and “white” return at
module
a. Check that gas is turned on and system
purged
b. Check that tips of ignitor are directly
above ports on main burner. Spark is
between electrodes and not from one
electrode to burner.
c. Check for 120V at each coil on the gas
valve and listen for click, indicating gas
valve is opening.
Check for clean ground path between
electrode bracket and fireplace chassis.
Check wiring to wiring diagram label.
Check for broken electrode on high-tension
lead attachment to module.
a. Check thermostat if applicable.Turn thermostat up to call for heat or
b. Check high-tension lead and connector
for shorts.
c. Ref er to in stal l atio n in struc tions
troubleshooting guide for issues such
as venting.
If 120V not present, check fuse or circuit
bre aker or repai r wi ring lead i ng to
fireplace.
Turn gas on and/or purge system
Position electrodes so tips are directly
above burner port ports and about ¼" to
3
/8" above burner.
If 120V present, but gas valve does not
click, replace gas valve.
Clean, position according to wiring diagram,
and repair defective electric connections. If
all electrical connections are clean and
correct, replace module.
replace
Replace spark electrode assembly
Repair as required.
DIRECT IGNITION PROPANE/LP GAS CONVERSION
The conversion shall be carried out in accordance with the
requirements of the provincial authorities having jurisdiction
and in accordance with the requirements of the CSA B149.2
installation code (Canada) and with the requirements of the
National Fuel Gas Code Z223.1/NFPA 54 (United States).
WARNING: This conversion kit shall be installed by a
qualified service agency in accordance with the manufacturer's
instructions and all applicable codes and requirements
of the authority having jurisdiction. If the information in
this instruction is not followed exactly, a fire, explosion, or
production of carbon monoxide may result causing property
damage, personal injury, or loss of life. The qualified service
agency is responsible for the proper installation of this kit.
The installation is not proper and complete until the operation
of the converted appliance is checked as specified in the
manufacturer's instructions supplied with the kit.
Installer notice: Using an ink pen, fill out the required information
on the conversion label. Remove the backing from label and
stick label in a visible position on bottom of fireplace close to
gas valve.
Installer notice: These instructions must be left with the
appliance.
Instructions for converting your direct ignition fireplace from
natural gas to propane/LP gas.
All direct ignition fireplaces are shipped from the factory equipped
to operate on natural gas. To convert the direct ignition fireplace
to operate on propane/LP gas, follow the instructions on Page
43. Please see the appropriate parts list for your model for parts
included with the direct ignition fireplace.
Check the items in the kit with the parts list. Notify the supplier of
any items that are missing before installing the conversion kit.
23552-1-0607Page 42
Page 43
“A”
REGULATOR FITTING
NOTE: STAMPED WITH
GAS TYPE SET FOR USE
DIRECT IGNITION PROPANE/LP GAS CONVERSION
1. Turn off the gas supply.
2. Turn off the electrical supply to the appliance if so equipped.
3. Remove top louver and lower bottom louver.
4. Remove glass frame assembly.
5. Remove logs from burner assembly.
VALVE CONVERSION
6. Remove plastic cap from regulator fitting. Unscrew fitting using
a 7/16" wrench. Turn fitting over so end of fitting marked "LPG"
(red) screws into valve. Tighten fitting (snug only). Replace
plastic cap.
7. Remove 1/4" screw from air shutter.
8. Located to the right of electrodes is a burner hold-down tab.
Using needle-nose pliers, bend burner hold-down tab off the
main burner.
9. Remove main burner by pivoting main burner forward as you
slide main burner from left to right. Be careful as you remove
main burner in order to protect the electrodes from being
damaged.
10. Remove air shutter from orifice fitting.
11. Remove natural gas main burner orifice from orifice fitting.
12. Install propane/LP main burner orifice marked #56 for
DVD32FP50, marked #55 for DVD36FP50, marked 1.45 mm
for DVD42FP50 or marked #52 for DVD48FP50.
Important: Failure to install the correct orifice will result in
unit over-firing that could overheat the appliance and result in
a fire.
13. Replace air shutter onto orifice fitting. Air shutter must be
threaded and bottomed-out onto orifice fitting.
14. Replace main burner onto burner assembly. Place main burner
beneath electrodes, slide main burner from right to left into
burner location, and pivot main burner away from you and into
air shutter.
15. Set air shutter opening at 1/4" for DVD32 or DVD36 and 5/16"
for DVD42 or DVD48. Tighten air shutter in place with 1/4"
screw from step 7.
16. Using needle-nose pliers, bend burner hold-down tab over
main burner.
17. Refer to log placement, pages 33 and 34 to place logs onto
burner assembly.
18. Loosen screw and attach a manometer or pressure gauge to the
outlet pressure tap of the control valve.
19. Turn on the gas supply. Turn on the electrical supply to the
appliance. Check for gas leaks using soap and water solution
or leak detection solution. Bubbles indicate a leak that MUST
be corrected. Do not use an open flame to test for gas leaks.
20. Check the air shutter opening. See chart and illustration
below.
21. Relight the main burners and verify proper burner ignition and
operation.
22. With the main burner burning, read the pressure on the
manometer or pressure gauge. The pressure on the gauge should
read between 9.8" and 10.2" w.c.
23. Turn off the gas supply. Turn off the electrical supply to the
appliance.
24. Remove the manometer or pressure gauge. Tighten the screw
in the pressure tap.
25. Turn on the gas supply. Turn on the electrical supply to the
appliance.
26. Immediately test all gas line connections and the control
valve for gas leaks using a soap and water solution or other
gas detection solution. Bubbles indicate a leak that MUST be
corrected. Do not use an open flame to test for gas leaks.
27. Using a ball point pen, fill out the conversion label that is
supplied with the conversion kit. Place the conversion label
adjacent to the rating plate.
28. Replace glass frame assembly.
29. Reinstall top and bottom louvers.
30. Test operation of fireplace once again. Allow the fireplace to
operate for at least 10 minutes and check flame coloration.
Flames on rear of burner should be yellow without any
orange-colored tip. Minor adjustment of the air shutter may
be necessary to "tune in" the proper flame color.
Maxitrol Valve Conversion
ModelAIR SHUTTER
BURNER ORIFICE
SETTINGS
Opening "A"Propane/LP Orifice
DVD32 1/4" (6.4 mm)#56
DVD36 1/4" (6.4 mm)#55
DVD42 5/16" (7.9 mm)1.45 mm
DVD48 5/16" (7.9 mm)#52
23552-1-0607Page 43
Figure 59
Figure 60
Page 44
MAINTENANCE AND SERVICE
PLEASE NOTE
It is normal for appliances fabricated of steel to give off
some expansion and/or contraction noise during the start
up or cool down cycle. Similar noises are found with your
furnace heat exchanger or car engine.
It is not unusual for your gas fireplace to give off some odor the
first time it is burned. This is due to the curing of the paint and any
undetected oil from the manufacturing process.
Please ensure that your room is well ventilated - open all
windows.
It is recommended that you burn your fireplace for at least six
(6) hours the first time you use it. If optional fan kit has been
installed, place fan in the “OFF” position during this time.
IMPORTANT: Turn off gas before servicing appliance. It is
recommended that a qualified service person perform these checkups at the beginning of each heating season.
• Clean Burner and Control Compartment
Keep the control compartment, logs, and burner areas surrounding
the logs clean by vacuuming or brushing at least twice a year.
Cleaning Procedure
1. Turn off pilot light at gas valve.
2. Remove glass front. (See Glass Removal)
3. Vacuum burner compartment.
4. Reinstall glass front.
5. Ignite pilot. (See Lighting Instructions)
6. Operate the pilot burner. If it appears abnormal call a service
person.
• Check Vent System
The appliance and venting system should be inspected before
initial use and at least annually by a qualified service person.
Inspect the external vent cap on a regular basis to make sure
that no debris is interfering with the air flow.
Glass Cleaning
It will be necessary to clean the glass periodically. During start-up
condensation, which is normal, forms on the inside of the glass and
causes lint, dust and other airborne particles to cling to the glass
surface. Also initial paint curing may deposit a slight film on the
glass. It is therefore recommended that the glass be cleaned two or
three times with a non-abrasive household cleaner and warm water
(we recommend gas fireplace glass cleaner). After that the glass
should be cleaned two or three times during each heating season
depending on the circumstances present.
General Glass Information
WARNING: Do not operate appliance with the glass front
removed, cracked or broken. Replacement of the glass should
be done by a licensed or qualified service person.
Only glass approved for use by the manufacturer in fireplace may
be used for replacement. The glass replacement should be done by
a licensed or qualified service person.
WARNING:
1. The use of substitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be operated without
the glass front or with a broken glass front. Replacement of the
glass (with gasket) as supplied by the manufacturer should be
done by a qualified service person.
4. Do not abuse the glass by striking or hitting the glass.
WARNING: Do not use abrasive cleaners on glass. Do not
attempt to clean glass when glass is hot.
Glass Removal and Replacement (Figure 61)
1. Remove top louver, grasp louver and pull forward.
2. Lower bottom louver.
3. Release two glass frame clamps at bottom of firebox.
4. Remove glass frame.
5. Place glass frame onto firebox.
6. Attach two glass frame clamps at bottom of firebox.
7. Align clips on top louver with slots on front posts. Replace
top louver into fireplace.
8. Close bottom louver.
Figure 61
Louver Removal and Installation
1. Remove top louver, grasp louver and pull forward.
2. Lower bottom louver.
3. Align clips on top louver with slots on front posts. Replace
top louver into fireplace.
USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
23552-1-0607Page 45
Page 46
1
2
3
4
5
6
7
14
15
15
30
33
34
35
31
44
45
41b
36
32
39
40b
48
50
37b
38
51
49
39
32
43
42
30
33
34
35
41a
31
36
37a
38
52
40a
52
22
23
24
26
27
22
25
26
29
28
14
13
13
13
13
8
9
10
11
12
16
19
20
21
17
18
DIRECT IGNITION BURNER ASSEMBLY
MILLIVOL
T BURNER ASSEMBL Y
5PIECELOGASSEMBLY
4 PIECE LOG ASSEMBLY
11
20
21
24
29
28
46b
47
46a
50
51
PARTS VIEW
5 PIECE LOG ASSEMBLY
7 PIECE LOG ASSEMBLY
23552-1-0607Page 46
Page 47
VALV
E BRACKET
F
AN
SWITCH
FA
N KIT
SPEED
CONTROL
JUNCTION
BOX
SWITCH
HOLDER
(TOP
OF VALV
E BRACKET)
SEE NOTE
FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION
Attention: Install blower assembly before connecting gas inlet
supply line
Note: Junction box on right side of fireplace must be pre-wired at
time of fireplace installation for use with blower assembly.
It is recommended that an ON/OFF wall switch be installed
that will activate the power supply to the furnace by a
qualified electrician.
1. If installed, turn OFF gas supply to fireplace.
2. If applicable, turn OFF electric supply to fireplace.
3. Lower bottom louver on fireplace.
4. Ref er to page 49, "Junctio n Box Wiri ng Inst allation
Instructions" to complete wiring of junction box.
Attention: If installed, do not damage gas inlet supply line
when blower assembly is inserted into fireplace. If
necessary, remove gas inlet supply line.
Wiring
The appliance, when installed, must be electrically grounded in
accordance with local codes or, in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, if an external
electrical source is utilized. This appliance is equipped with a
three-prong [grounding] plug for your protection against shock
hazard and should be plugged directly into a properly grounded
three-prong receptacle. Do not cut or remove the grounding
prong from this plug. For an ungrounded receptacle, an adapter,
which has two prongs and a wire for grounding, can be purchased,
plugged into the ungrounded receptacle and its wire connected
to the receptacle mounting screw. With this wire completing the
ground, the appliance cord plug can be plugged into the adapter
and be electrically grounded.
5. Insert blower assembly into interior, bottom of fireplace.
Position blower assembly behind gas valve, align notch on
back of blower assembly with center screw on fireplace back
and push blower assembly against fireplace back. The magnets
on the back and bottom of blower assembly will sufficiently
hold blower assembly in place.
6. Position speed control box to the right of gas valve. Attach
speed control box to bottom of fireplace. The magnets on
bottom of speed control box will sufficiently hold speed control
box in place.
7. With base (flush face) of fan control switch facing upward,
insert base of fan control switch under the mounting tabs on
valve bracket. The base (flush face) of fan control switch must
be in contact with bottom of firebox.
8. Insert power cord plug into junction box.
9. Close bottom louver on fireplace.
10. Installation of FBB4 optional variable speed blower assembly
is completed.
Caution: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after
servicing.
Blower Motor
The blower motor does not have oiling holes. Do not attempt to
oil the blower motor.
Blower Wheels
The blower wheels will collect lint and could require periodic
cleaning. If the air output decreases or the noise level increases,
it indicates a dirty blower wheel. Remove fan and clean blower
wheels.
Warning: Unplugging of blower accessory will not stop the
heater from cycling. To turn off gas to the heater (millivolt
model): push in gas control knob slightly and turn clockwise
to "OFF." Do not force. To turn off gas on direct ignition
model, turn gas line valve to "OFF."
23552-1-0607Page 47
Note: Refer to wiring instructions on page 48 for proper
operation.
Page 48
110 VOLT AC
JUNCTION BOX
WHITE
SPEED
CONTROL
FA
N
SWITCH
GROUND
BLACK
FA
N
FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION
1FBB4B L O W E R ASSE MB LY
2R7649FAN CONTROL
3R4192SPEED CONTROL KNOB
4R4186SPEED CONTROL
COMPLETE
23552-1-0607Page 48
Page 49
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS
STANDARD MILLIVOLT VALVE MODELS
CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL
LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN
POWER SUPPLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCOR
DANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA
70 (LATEST EDITION)
A factory installed junction box is located on the lower right side of
the fireplace. Wiring must be fed to the junction box and attached to
the receptacle that is provided. Leave approximately 6" of wire in the
junction box for connection.
Attach black wire to one side of the receptacle and white wire to
opposite side of receptacle. The ground wire should be attached to the
green (ground) screw.
Install the receptacle into the junction box. Attach cover plate.
.
120V DIRECT IGNITION VALVE MODELS
-
1. To wire Junction Box Receptacle, remove the tab on the side of the
receptacle (hot side) to split receptacle. This will be required to separate
blower and valve circuits.
2. Power for switched and live sides of Duplex Receptacle must come
from the same power source. (One circuit breaker on main panel must
switch all power off.)
OPTIONAL BRICK LINER INSTALLATION INSTRUCTIONS
1. Using gloves, unpack liner components and check for damaged or
missing components.
2. Lower bottom louver and remove upper louver on fireplace.
3. Remove glass frame assembly from fireplace.
4. Remove rear logs from burner assembly.
5. Place brick panel (rear) against rear wall in fireplace.
Note: The top edge will have a half-moon cutout relief to match up
with the rear flue vent hole.
6. While holding the front finished edge of a side brick panel (left &
right), place brick panel (sides) against side walls in fireplace. NOTE:
The side brick panels should be installed with full brick pattern at
the bottom. Move side panels rearward until the back edge meets the
rear brick panel. Slide side brick panels down so they rest on firebox
23552-1-0607Page 49
3. From the wall box to the fireplace a 3-wire conductor with ground is
recommended, however (2) two-wire conductors with grounds may be
used in place of a 3-wire conductor with a ground if the black wires
from the thermostat and blower switch are identified.
4. Two wall switches, or a wall switch and thermostat may be used to
activate the two receptacle plugs independently.
bottom, and brick joints match up with the back brick panel.
7. Align grout lines on top brick panel with the grout lines on the side
brick panels. Place the top brick panel into brick panel holder. With
needle-nose pliers, carefully bend hold-down tabs on brick panel
holder over the edges of the top brick panel. The hold-down tabs will
securely hold the top brick panel in place.
8. Replace rear logs onto burner assembly. (Refer to log placement,
pages 33 and 34.
9. Attach glass frame assembly onto fireplace.
10. Raise bottom louver and replace top louver onto fireplace.
11. Installation of optional brick liner is complete.
Page 50
ACCESSORIES
The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond
what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623.
AccessoryDescriptionModel Number
Fan KitThis fan kit was designed to provide forced air flow.Variable Speed
FBB4
Simulated Brick PanelsThe simulated brick panels were designed to enhance
the appearance of your fireplace, imitating the look of
authentic masonry.
HERRINGBONE
Simulated Brick PanelsThe simulated brick panels were designed to enhance
the appearance of your fireplace, imitating the look of
authentic masonry.
Decorative Door Leaf ArchDecorative Door Mission ArchDecorative Door Plain Arch
Window Trim
Decorative Door Mission Rectangle
STD Louvers 45 Deg
Decorative Door Plain Rectangle
Outside Frame Kits
23552-1-0607Page 50
Page 51
SERVICE NOTES
HOW TO ORDER REPAIR PARTS
Parts can be ordered only through your service person or dealer. For best results, the service person or dealer should order parts through
the distributor. Parts can be shipped directly to the service person/dealer.
All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number from the name plate on your
equipment. Then determine the Part Number (
illustration and list. Be sure to give all this information . . .
Fireplace Number Part Description
Fireplace Serial Number Part Number
Type of Gas (Propane or Natural)
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, fires and all causes beyond our control.
Empire Comfort Systems, Inc. Nine Eighteen Freeburg Ave. Belleville, Illinois 62222-2623
23552-1-0607Page 51
not the Index Number) and the Description of each part from the following appropriate
Page 52
SERVICE NOTES
Empire Comfort Systems, Inc.
918 Freeburg Ave. Belleville, IL 62220
PH: 618-233-7420 or 800-851-3153
FAX: 618-233-7097 or 800-443-8648
info@empirecomfort.com
www.empirecomfort.com
23552-1-0607Page 52
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