ECR International CHB, CCB, CHB 150, CHB 100, CHB 130 Application Manual

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Models

CHB/CCB

APPLICATION GUIDE

WALL MOUNTED

GAS BOILER

This manual has been prepared for use with the appropriate Installation, Operation and

Maintenance Manual.

For use with CCB/CHB Boilers ONLY.

Manufactured by:

ECR International Inc.

2201 Dwyer Avenue, Utica, NY 13501

Tel. 800 253 7900

www.ecrinternational.com

PN 240011074 REV C [11/01/2017]

TABLE OF CONTENTS

Important Safety Information .....................................................................................................3

CHB - Hydronic Piping - Quick Reference Chart -CHB Boiler .........................................................4

Single Boiler Primary/Secondary Series Loop Zoned Sys. W/ ZONE VALVES & Optional Indirect Tank

Single Boiler Primary/Secondary Series Loop Zoned W/ ZONE PUMPS & Optional Indirect Tank (Fig. 2)................6

Single Boiler Primary/Secondary Series Loop PUMPING and Optional Indirect Tank (Fig. 3) ................................. 7

CHB - Wiring Diagrams ................................................................................................................8

Boiler with Optional Supply System Pump Single Zone - No Indirect Tank (Fig. 4) .............................................9

Boiler with Single Zone DHW Indirect Tank and Sensor (Fig. 5) .......................................................................9

Isolation Relay - Pump Circuit Using System Pump Connections (Fig. 6) ......................................................... 10

Boiler Zoned System with Multiple ZONE VALVES WITHOUT Indirect Tank (Fig. 7) ........................................... 12

Boiler Zoned System with Multiple ZONE VALVES WITH Indirect Tank (Fig. 8) ................................................. 13

Boiler WITH MULTIPLE ZONE PUMPS WITHOUT Indirect Tank (DHW) (Fig. 9) ................................................ 14

Boiler WITH MULTIPLE ZONE PUMPS WITH Indirect Tank (DHW) (Fig. 10) ..................................................... 16

Boiler WITH Secondary Zone Pumps and DHW Thermostat, with DHW Resistor Kit (Fig. 11) .............................17

CCB - Hydronic Piping - Quick Reference Chart .............................................................................18

(Fig. 1)...............5

BURN AND SCALD HAZARD! WARNING Manufacturer Requires Installation Of Field Supplied Anti-Scald Valve

Single Boiler Primary/Secondary Series Loop Zoned System WITH ZONE VALVES Single Boiler Primary/Secondary Series Loop Zoned WITH ZONE PUMPS Single Boiler Primary/Secondary Series Loop PUMPING

(Fig. 14)

................................................................... 22

(Fig. 13)

(Fig. 12)

........................................... 21

............................... 20

....19

CCB - Wiring Diagrams ..............................................................................................................23

Boiler with Optional Supply System Pump (Fig. 15) ............................................................................... ......23

Boiler with Multiple Zone Valves (Fig. 16) ..................................................................................................24

Boiler with Multiple Zone Pumps WITHOUT DHW Interface (Fig. 17) ..............................................................26

Boiler with Multiple Zone Pumps with DHW Interface (Fig. 18) ......................................................................27

Applications Tables For : CHB - With Indirect Hot Water Tank ...................................................28

Optional Equipment ...................................................................................................................30

Venting Options .....................................................................................................................................30

Outdoor Air Sensor & NTC Sensor Data ..................................................................................................... 31

Manufacturer Recommended Strainer........................................................................................................ 32

Low Water Cutoff.................................................................................................................... 33

Addendum - Instructions...........................................................................................................37

Domestic Hot Water Sensor Kit Instruction (240010745)...............................................................38-41

Instructions And Wiring Diagram For Adding External Pump (615000137).....................................42-43

Sealed Combustion Kit Instructions (37711601) - For Kit #5612601...................................................44

Control Board Replacement Kit Instructions (615000134)..............................................................45-46

Retaining Clip Removal Caution (615000136).................................................................................47-48

Altitude Affects on CHB-100, CHB-130, CHB-150 and CCB-150.............................................................49

LP Conversion Kit Instructions........................................................................................................50-52

DHW Resistor Harness and Relay Kit (550003082)..........................................................................53-56

PN 240011074 REV C, [11/01/2017]

IMPORTANT SAFETY INFORMATION

1. General

Boiler installation shall be completed by qualified agency. See Installation, Operation & Maintenance Manual for additional information.

WARNING

Fire, explosion, asphyxiation and electrical shock hazard. Improper installation could result in death or serious injury. Read this manual and understand all requirements before beginning installation.

2. Become familiar with symbols identifying potential hazards.

This is the safety alert symbol. Symbol alerts you to potential personal injury hazards. Obey all safety messages following this symbol to avoid possible injury or death.

DANGER

Indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

3. Installation shall conform to requirements of authority having jurisdiction or in absence of such requirements:

•

United States

• National Fuel Gas Code, ANSI Z223.1/NFPA 54

• National Electrical Code, NFPA 70.

• Canada

• Natural Gas and Propane Installation Code, CAN/CSA B149.1.

• Canadian Electrical Code, Part I, Safety Standard for Electrical Installations, CSA C22.1

4. Where required by authority having jurisdiction,

installation shall conform to Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1.

Additional manual reset low water cutoff may be required.

5. Requirements for Commonwealth of Ma ssachusetts:

Boiler installation must conform to Commonwealth of Massachusetts code 248 CMR which includes but is not limited to:

• Installation by licensed plumber or gas fitter.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Used to address practices not related to personal injury.

PN 240011074 REV C, [11/01/2017]

CHB - HYDRONIC PIPING

NOTICE

Illustrations are meant to show system piping concept only. Installer is responsible for all equipment and detailing required by authority having jurisdiction.

NOTICE

Arrange piping to prevent water dripping onto boiler.

Piping installation, materials, and joining methods shall conform to requirements of authority having jurisdiction or in absence of such requirements:

• USA - National Fuel Gas Code, ANSI Z223.1/NFPA 54

• Canada - Natural Gas and Propane Installation Code, CAN/CSA B149.1

Manufacturer requires all domestic hot water (DHW) installations use an anti-scald valve. Local codes may

require additional equipment (expansion tank, relief valves, etc.) select and size equipment to suit installation and meet code requirements.

CHB - Piping Legend

Quick Reference Chart - CHB Boiler

CHB - Hydronic Piping Description Page

Single Boiler Primary/Secondary Series Loop Zoned System With Zone Valves and Optional Indirect Tank (Fig. 1) 6

Single Boiler Primary/Secondary Series Loop Zoned With Zone Pumps and Optional Indirect Tank (Fig. 2) 7

Single Boiler Primary/Secondary Series Loop PUMPING and Optional Indirect Tank (Fig. 3) 8

CHB - Wiring Description Page

Single Zone, WITHOUT DHW Tank, with optional Supply System Pump ( Fig. 4)

Boiler with DHW Tank/Sensor, with Optional System Supply Pump (Fig. 5)

System Supply Pump Connections (Key 307) using Isolation Relay (Fig. 6)

Multiple Zone Valves, WITHOUT Indirect Tank (CH only) (Fig. 7)

Multiple Zone Valves, WITH Indirect Tank/ Sensor (Fig. 8)

Multiple Zone Pumps, WITHOUT Indirect Tank (CH only) (Fig. 9)

Multiple Zone Pumps, WITH Indirect/Sensor (Fig. 10)

Multiple Zone Pumps, WITH Indirect Tank/Mechanical Thermostat/Isolation Relay (Fig. 11)

Application Tables For : CHB - With Indirect Hot Water Tank

PN 240011074 REV C, [11/01/2017]

CHB - HYDRONIC PIPING

FIGURE 1 - CHB - Single Boiler Primary/Secondary Series Loop Zoned System WITH ZONE VALVES and Optional Indirect Tank

*Hot Water

Supply

(Tempered)

Cold

Water

Supply

T & P

Relief

Valve to

Drain

Tank

DHW

Indirect

Optional

Tank

Sensor

For indirect tank applications using boiler’s on-board pump refer to Applications Tables for ow

rate and available pump head. Consult indirect tank manufacturer for indirect tank performance.

CH/System

Pump

Cold Water

Supply

BOILER

12” (305mm) Maximum

Separation

Limit combined supply and return pipe

lengths to maximum total linear length

of 20 ft. (6.1 m) between boiler and

closely spaced tees, when minimum 1”

NPT pipe size is used. Linear length

may be increased if supply and return

pipe size is increased to limit pressure

drop

Note

* Manufacturer requires all domestic hot

water (DHW) installations use an anti-scald

valve. Local codes may require additional

Note

PN 240011074 REV C, [11/01/2017]

equipment (expansion tank, relief valves,

etc.) Select and size equipment to suit

installation and meet code requirements.

CHB - HYDRONIC PIPING

FIGURE 2 - CHB -Single Boiler Primary/Secondary Series Loop Zoned WITH ZONE PUMPS and Optional Indirect Tank

* Hot

Water

Supply

Tempered

Cold

Water

Supply

T & P

Relief

Valve to

Drain

Tank

Sensor or

Thermostat

Indirect

Optional

DHW Tank

For indirect tank applications using boiler’s on-board pump refer to

Applications Tables for ow rate and available pump head. Consult indirect

tank manufacturer for indirect tank performance.

Figure 11

Zone

Pump

Cold Water

Supply

Optional Priority Zone 1

Pump (if needed) See Wiring

BOILER

12” (305mm) Maximum

Separation

Limit combined supply and return pipe

lengths to maximum total linear length

of 20 ft. (6.1 m) between boiler and

closely spaced tees, when minimum 1”

NPT pipe size is used. Linear length

may be increased if supply and return

pipe size is increased to limit pressure

drop

Note

* Manufacturer requires all domestic hot

water (DHW) installations use an anti-scald

Note

PN 240011074 REV C, [11/01/2017]

valve. Local codes may require additional

equipment (expansion tank, relief valves,

etc.) Select and size equipment to suit

installation and meet code requirements.

CHB - HYDRONIC PIPING

FIGURE 3 - CHB -Single Boiler Primary/Secondary Series Loop PUMPING and Optional Indirect Tank

* Hot Water

Supply

Cold

Water

Supply

* Manufacturer requires all domestic

hot water (DHW) installations use an

anti-scald valve. Local codes may

require additional equipment (expansion

tank, relief valves, etc.) Select and size

equipment to suit installation and meet

code requirements.

Note

T & P

Relief

Valve to

Drain

Tank

Sensor or

Thermostat

Indirect

Optional

DHW Tank

For indirect tank applications using

boiler’s on-board pump refer to

Applications Tables for ow rate

and available pump head. Consult

indirect tank manufacturer for

indirect tank performance.

BOILER

12” (305mm) Maximum

Pump

CH System

Separation

Limit combined supply and return pipe

lengths to maximum total linear length

of 20 ft. (6.1 m) between boiler and

closely spaced tees, when minimum 1”

NPT pipe size is used. Linear length

may be increased if supply and return

pipe size is increased to limit pressure

drop

Cold

Water

Supply

Note

PN 240011074 REV C, [11/01/2017]

Note

CHB - WIRING DIAGRAMS

CHB Boiler Wiring Diagrams

All field wiring shall conform to the authority having jurisdiction or, in the absence of such requirements to:

USA: National Electrical Code, ANSI/NFPA 70,

Canada: Canadian Electrical Code, Part I, CSA

C22.1: Safety Standard for Electrical Installations.

A. CHB Single Zone Indirect Storage Tank is NOT used:

• Terminals 7 and 8 (Key 155) on CHB terminal strip, shall have two (2) factory supplied resistors wired in parallel.

• Single room thermostat (Key 72) control internal pump and boiler operation. Remove jumper when connecting thermostat or zone equipment.

• See Wiring Figure 4.

B. When System Supply Pump is needed:

• External supply system pump connection terminals (Key 307) are being added to the rear of the control box and will be limited to an additional 1 Amp pump operation. Internal control fusing will prevent higher pump operation.

C. Use of Indirect Storage Tank (DHW)/ Single Zone :

Terminals 7 and 8 (#155 in Key) resistors are removed. Attach Indirect Tank Sensor element to terminals #7 and #8 (Key 155) on CHB terminal strip. See Figure 5.

NOTICE

Important:

• Before connecting the room thermostat, remove jumper on terminal block. (Key 72)

• Before connecting optional Indirect Tank Sensor, remove two (2) resistors. (Key 155)

• Before connecting Low Water Cutoff remove jumper on terminal block. (Key 370)

• If control IS NOT equipped with these terminals, or larger pump capacity is required. Install an external pump/relay controller circuit. See Instructions and wiring diagram for adding external pump (615000137) provided with this manual.

• If control IS equipped with (Key 307) contacts and larger than 1 Amp circulating pump is required, use an isolation relay 120 VAC and separate 120 VAC power supply. See wiring Figure 6. Manufacture recommends use of isolation relay (240011284) or equivalent.

Wiring Legend CHB/CCB

Pump - Zone

Thermostat

N.O.

Indirect Tank (DHW Sensor)

Resistor

Valve - Zone

DHW Flow Switch (CCB only)

PN 240011074 REV C, [11/01/2017]

CHB - WIRING DIAGRAMS

POWER SUPPLY Cord

FIGURE 4 - CHB Boiler with Optional Supply System Pump Single Zone - No Indirect Tank (DHW)

CHB BOILER

L1 (Hot)

Key 307

KEY 370

KEY 72

Remove Jumper if used

5 6

Low Voltage Room Thermostat

FIGURE 5 - CHB Boiler Single Zone with DHW Indirect Tank and Sensor

ey 155

10K

1.8K

Resistors (Factory wired)

System Supply Pump Connection

CH System

Pump

(If Used)

GND

NEU

120 VAC

120V/60HZ

Low Voltage Room Thermostat

KEY 72

Remove Jumper if used

CHB BOILER

KEY 370

2 43

Remove two (2) factory installed

Resistors when using Indirect

ey 155

Indirect Tank

DHW Sensor

Tank Sensor on Key 155.

[Use kit 550002958]

L1 (Hot)

Key 307

System Supply Pump Connection

CH System

Pump

(If used)

GND

NEU

120 VAC

120V/60HZ

PN 240011074 REV C, [11/01/2017]

CHB/CCB - WIRING DIAGRAM

FIGURE 6 - Isolation Relay - Pump Circuit Using System Pump Connections

BOILER CONTROL

System Supply Pump Connection

Key 307

120 VAC

POWER SUPPLY CORD 120V/60HZ

JUNCTION BOX

CH System

Pump

(IF≥1 AMP)

(120VAC)

Isolation Relay*

240011284

RIBU1C

120 VAC

Power

Supply

Note

If larger than 1 amp system supply pump is required, use an isolation relay 120 VAC and separate 120 VAC power supply. Manufacturer requires use of isolation relay (240011284) or equivalent.

Wire nut unused wiring; Relay

Note

coil (24 V) - WHT/BLU; Relay contact (N.C.) - Blue, to prevent shorting.

PN 240011074 REV C, [11/01/2017]

CHB - WIRING DIAGRAM

D. Multi-Zoned Valve System:

If only Central Heating is required on multi-zone valve application - use factory supplied resistors on Key 155 terminal strip:

• Boiler call for heat contacts (key 72) are wired to Argo Zone control X-X terminals.

• Zone thermostats and valves are wired to Argo Control.

• See wiring Figure 7.

If DHW tank is applied to Multi-Zone Valve application use Indirect Tank Sensor:

• Attach sensor to boiler control (Key 155) terminals 7 & 8. Boiler control will set priority for DHW operation.

• Boiler call for heat contacts (Key 72) are wired to Argo Zone control X-X Terminals.

• Zone thermostats and valves are wired to Argo Control.

NOTICE

Important:

• Before connecting to Key 72 terminals, remove jumper on terminal block. (Key 72)

• Before connecting optional Indirect Tank Sensor, remove two (2) resistors. ( Key 155)

• Before connecting Low Water Cutoff remove jumper on terminal block. (Key 370)

• See wiring Figure 8.

NOTICE

Set Argo Priority switch to OFF position.

PN 240011074 REV C, [11/01/2017]

CHB - WIRING DIAGRAM

VALVE

Low Voltage Zone Valve(S)

GND

NEU

FIGURE 7 - CHB - Boiler Zoned System with Multiple ZONE VALVES WITHOUT Indirect Tank

Low Volt Room Thermostats

Lights

Argo AZ- 4CP

Set Priority Switch

“OFF”

For Central

Heating Only

ey 72

CHB BOILER

Remove Jumper if used

ey 155KEY 370

10K

1.8K

Factory Supplied

Resistors

Key 307

Connection

L1 (Hot)

120 VAC

System

Pump

POWER SUPPLY CORD 120V/60HZ

CH SYSTEM

PUMP

(If Used)

PN 240011074 REV C, [11/01/2017]

CHB - WIRING DIAGRAM

VALVE

Low Voltage Zone Valve(S)

FIGURE 8 - CHB - Boiler Zoned System with Multiple ZONE VALVES WITH Indirect Tank

Low Volt Room Thermostats

ey 72

Lights

Argo AZ- 4CP

CHB BOILER

KEY 370

ey 155

Key 307

System

Connection

L1 (Hot)

GND

NEU

120 VAC

Set Priority Switch

“OFF”

Pump

CH SYSTEM

PUMP

(If Used)

WITH INDIRECT

TANK

Remove Jumper if used

INDIRECT TANK

SENSOR

Remove two (2) factory installed resistors when

using Indirect Tank

Sensor on Key 155.

[Use kit 550002958]

POWER SUPPLY CORD 120V/60HZ

PN 240011074 REV C, [11/01/2017]

CHB - WIRING DIAGRAM

E. Multi-Zone Pump System Using Argo ARM Controller:

1 - If Indirect Storage Tank IS NOT applied to a multi-zoned

piping system:

• Boiler thermostat contacts (Key 72) are wired to Argo ARM Zone Pump Control Terminals (X-X)

• Zone thermostats and zone pumps are wired to ARGO Controller

• Priority Switch OFF

• CH Heating only

• See Wiring Figure 9

2 - If Indirect Storage Tank IS applied to multi-zoned pump piping assembly:

A. Tank sensing element is applied to boiler terminal

strip 7 & 8 (Key 155).

• Set Argo priority switch “OFF” if Zone 1 Priority IS NOT used. Set Argo priority switch “ON” if Zone 1 Priority IS used.

• See wiring Figure 10

• DHW circuit is controlled by boiler control and is Priority heat demand.

B. Storage tank mechanical thermostat is wired across

zone 1 Priority contacts of Argo Control (Tw/Tr).

• Apply Resistor Kit (550003082). Resistor Kit includes resistor wire harness and isolation relay (24 Vac).

• Set Argo priority switch ON - DO NOT operate in “OFF” position.

• See wiring Figure 11

• DHW circuit is Priority heat demand and is controlled by Argo ARM Zone Control.

NOTICE

Important:

• Before connecting to Key 72 Terminals, remove jumper on terminal block.

• Before connecting Low Water Cutoff remove jumper on terminal block. (Key 370)

PN 240011074 REV C, [11/01/2017]

CHB - WIRING DIAGRAM

FIGURE 9 -

CHB Boiler WITH MULTIPLE ZONE PUMPS WITHOUT Indirect Tank (DHW)

Low Volt

Room Thermostats

24VAC

Transformer

T T

Argo ARM Zone Pump Control

G G

Zone Pumps

Set Priority Switch

“OFF”

CH Heating Only

High Voltage Power Supply

120V/60Hz

CHB BOILER

KEY 72

Remove Jumper if used

KEY 370 KEY 155

10K

1.8K

KEY 307

System Pump

Connection

GND

NEU

120 VAC

POWER SUPPLY CORD 120V/60HZ

CH System

Pump

(If used)

PN 240011074 REV C, [11/01/2017]

CHB - WIRING DIAGRAM

FIGURE 10 -

CHB Boiler WITH MULTIPLE ZONE PUMPS WITH Indirect Tank (DHW)

Low Volt

Room Thermostats

24VAC

Transformer

T T

Argo ARM Zone Pump Control

Zone Pumps

Set Priority Switch

“OFF”

High Voltage Power Supply

120V/60Hz

CHB BOILER

KEY 72

KEY 370

Remove Jumper if used

KEY 155

INDIRECT TANK DHW SENSOR

KEY 307

System Pump

Connection

GND

NEU

120 VAC

POWER SUPPLY CORD 120V/60HZ

CH System Pump

(If used)

WITH DHW

INDIRECT TANK

PN 240011074 REV C, [11/01/2017]

CHB - WIRING DIAGRAM

NOTICE

Important:

• Before connecting to Argo Control remove jumper on terminal block. (Key 72)

• Before connecting Low Water Cutoff remove jumper on terminal block. (Key 370)

FIGURE 11 -

NOTE: ZONE PUMPS WILL SHUTOFF DURING DHW PRIORITY W/ PRIORITY SWITCH ON

CHB Boiler WITH SECONDARY ZONE PUMPS AND DHW THERMOSTAT, WITH DHW RESISTOR KIT

Low Voltage

*Isolation Relay

YLW

BLU

ORG

24V 120V

W/BLK

W/YLW

DHW

Thermostat

Room Thermostats

Important:

W/BLU

Priority Switch

must be ON.

Argo ARM Zone Pump Control

24VAC

Transformer

*SUPPLIED IN

RESISTOR KIT

Zone Pumps

Power Supply 120V/60HZ

Optional: Connect indirect tank pump to Priority Zone 1 terminals (if used).

550003082

CHB BOILER

KEY

BLU

WHT

155

RED

10K

1.8K

BRN

KEY 72

KEY 370

Remove Jumper if used

Wire Nuts

System Pump

Connection

KEY 307

120 VAC

POWER SUPPLY CORD 120V/60HZ

*RESISTOR WIRE

HARNESS

PN 240011074 REV C, [11/01/2017]

CH System

Pump

(If used)

CCB - HYDRONIC PIPING

NOTICE

Arrange piping to prevent water dripping onto boiler.

A. Piping installation, materials, and joining methods shall conform to requirements of authority having jurisdiction or in absence of such requirements:

• USA - National Fuel Gas Code, ANSI Z223.1/NFPA 54

• Canada - Natural Gas and Propane Installation Code, CAN/CSA B149.1

B. Manufacturer requires all domestic hot water (DHW) installations use an anti-scald valve. Local codes may

require additional equipment (expansion tank, relief valves, etc.) select and size equipment to suit installation and meet code requirements.

Quick Reference Chart - CCB Boiler

CCB - Hydronic Piping Description

ANTI-SCALD WARNING AND PIPING RECOMMENDATION 19

Single Boiler Primary/Secondary Series Loop Zoned System WITH ZONE VALVES

Single Boiler Primary/Secondary Series Loop Zoned WITH ZONE PUMPS

Single Boiler Primary/Secondary Series Loop PUMPING

(g. 14)

(g. 13)

(g. 12)

CCB - Wiring Description

Boiler with Optional System Supply Pump (g. 15) 23

Boiler with Multiple Zone Valves (g. 16) 24

Boiler with Multiple Zone Pumps WITHOUT DHW Interface (ig. 17) 26

Boiler with Multiple Zone Pumps with DHW Interface (g. 18) 27

Page

PN 240011074 REV C, [11/01/2017]

WARNING

Burn and scald hazard! Manufacturer requires installation of field supplied anti-scald valve. Failure to follow these instructions could result in death or serious injury.

CCB-150 DHW ANTI-SCALD PIPING

CH Supply

DHW

Outlet

Boiler

Piping Legend

Cold Water Supply

Tempering Valve

DHW

Inlet

CH Return

PN 615000152 REV A [07/20/2015]

Hot

Water

Supply

(Tempered)

PN 240011074 [05/30/2015]

CCB - HYDRONIC PIPING

FIGURE 12 - CCB Single Boiler Primary/Secondary Series Loop Zoned System WITH ZONE VALVES

DHW - Cold Inlet

* DHW- Hot Outlet [See page 19]

BOILER

CH/System

Pump

Supply

Cold Water

12” (305mm) Maximum

Separation

Limit combined supply and return pipe

lengths to maximum total linear length of

20 ft. (6.1 m) between boiler and closely

spaced tees, when minimum 1” NPT

pipe size is used. Linear length may be

increased if supply and return pipe size is

increased to limit pressure drop

Note

* Manufacturer requires all domestic hot water (DHW) installations use an

anti-scald valve. Local codes may require additional equipment (expansion

tank, relief valves, etc.) Select and size equipment to suit installation and

meet code requirements.

Note

PN 240011074 REV C, [11/01/2017]

CCB - HYDRONIC PIPING

FIGURE 13 - CCB -Single Boiler Primary/Secondary Series Loop Zoned WITH ZONE PUMPS

* DHW- Hot Outlet [See page 19]

DHW - Cold Inlet

(Field

Optional

supplied)

Flow Switch

BOILER

Cold

Water

Supply

Zone Pump

12” (305mm) Maximum

Separation

Limit combined supply and return pipe

lengths to maximum total linear length of

20 ft. (6.1 m) between boiler and closely

spaced tees, when minimum 1” NPT

pipe size is used. Linear length may be

increased if supply and return pipe size is

increased to limit pressure drop

Note

* Manufacturer requires all domestic hot water (DHW) installations use an

anti-scald valve. Local codes may require additional equipment (expansion

tank, relief valves, etc.) Select and size equipment to suit installation and

meet code requirements.

Note

PN 240011074 REV C, [11/01/2017]

CCB - HYDRONIC PIPING

FIGURE 14 - CCB -Single Boiler Primary/Secondary Series Loop PUMPING

*DHW - Hot Outlet [See Page 19]

DHW - Cold Inlet

Optional

Flow Switch

(Field

Supplied)

BOILER

12” (305mm) Maximum Separation

Limit combined supply and return pipe

lengths to maximum total linear length of

20 ft. (6.1 m) between boiler and closely

spaced tees, when minimum 1” NPT

pipe size is used. Linear length may be

increased if supply and return pipe size is

increased to limit pressure drop

* Manufacturer requires all domestic hot water

(DHW) installations use an anti-scald valve. Local

codes may require additional equipment (expansion

tank, relief valves, etc.) Select and size equipment

to suit installation and meet code requirements.

Supply

CH/System

Pump

Cold Water

Note

PN 240011074 REV C, [11/01/2017]

CCB BOILER - WIRING DIAGRAMS

Power Supply Cord

1. CCB Boiler Wiring Diagrams

All field wiring shall conform to the authority having jurisdiction or, in the absence of such requirements to:

USA: National Electrical Code, ANSI/NFPA 70,

Canada: Canadian Electrical Code, Part I, CSA

C22.1: Safety Standard for Electrical Installations.

2. CCB/Single Zone

Single room thermostat (Key 72) will control the internal pump and boiler operation. Remove jumper when connecting the thermostat or zone equipment.

See Figure 15.

3. CCB When System Supply Pump is Needed:

• External system supply pump connection terminals (Key307) are being added to the rear of the control box and will be limited to an additional 1 AMP pump operation. Internal fusing will prevent higher pump operation. If a larger system pump is required use an isolation relay. See Wiring Figure 6.

• If the Controller is not equipped with these terminals, or a larger pump capacity is required. You will need to install an external pump/relay controller circuit. See Instructions And Wiring Diagram For Adding External Pump (615000137) provided with this manual.

NOTICE

Important:

• Before connecting to Key 72 Terminals remove jumper on terminal block.

• Before connecting Low Water Cutoff, remove jumper on terminal block. (Key 370)

Wiring Legend CHB/CCB

Pump - Zone

Thermostat

Indirect Tank (DHW Sensor) (CHB ONLY)

Resistor

Valve - Zone

DHW Flow Switch (CCB only)

FIGURE 15 - CCB Boiler with Optional Supply System Pump

CCB BOILER

KEY 370

KEY 72

Remove

Jumper If

Used

2 43

5 7 8

N.O.

L1 (Hot)

Key 307

GND

System Pump Connection

CH System

Pump

(If used)

NEU

120 VAC

Low Voltage Room Thermostat

120V/60HZ

PN 240011074 REV C, [11/01/2017]

CCB BOILER - WIRING DIAGRAMS

(Hot)

NEU

GND

4. CCB - Using Multi-Zone Valve System

Boiler call for heat contacts (Key 72) are wired to Argo Zone Control (x-x) terminals. Zone thermostats and zone valves are to be wired to the Argo Zone Controller. See Figure 16.

Set Argo Priority Switch to OFF position. This disables priority operation and all zone valves will operate independently. Refer to Argo Controller instructions for switch setting and operation information.

FIGURE 16 - CCB Boiler with Multiple Zone Valves

LOW VOLTAGE ROOM THERMOSTATS

LIGHTS

Argo AZ - 4CP

NOTICE

Important:

• Before connecting to Key 72 Terminals, remove jumper on terminal block. (Key 72)

• Before connecting Low Water Cutoff, remove jumper on terminal block. (Key 370)

SET

PRIORITY

TO OFF

ey 72

CCB BOILER

KEY 370

2 43

Remove Jumper if used

LOW VOLTAGE ZONE VALVES

SYSTEM PUMP

CONNECTION

CH SYSTEM

PUMP (If used)

ey 307

7 81

120 VAC

POWER SUPPLY CORD 120V/60HZ

PN 240011074 REV C, [11/01/2017]

CCB BOILER - WIRING DIAGRAMS

5. CCB Using Multi-Zone Pump System

Wiring of Argo Control may include Priority Zone Control.

Boiler thermostat contacts (Key 72) are wired to Argo ARM Zone Pump Control terminals (x-x). Use Argo ARM Zone Pump Controller and wire as shown in Figure 17 or 18.

When priority zone control is not desired. Wire zone pumps and thermostats as shown in Figure 17. Set Priority to OFF. Secondary zone pumps Will Not shutoff during DHW call for heat.

When priority zone control is desired, wire zone pumps and thermostats as shown in Figure 18. Wire priority flow controller (not supplied ) across Zone 1 (Priority) thermostat connections. Zone 1 pump terminals are not used, unless a Priority Pump if being applied. Set the Argo Priority switch to ON, secondary pumps Will shutoff during DHW call for heat.

NOTICE

Important:

• Before connecting to room Key 72 Terminals, remove jumper on terminal block.

• Before connecting Low Water Cutoff, remove jumper on terminal block. (Key 370)

PN 240011074 REV C, [11/01/2017]

POWER SUPPLY 120V/60HZ

(Hot)

NEU

GND

CCB BOILER - WIRING DIAGRAMS

REMOVE

FIGURE 17 - CCB Boiler with Multiple Zone Pumps WITHOUT DHW Interface

LOW VOLTAGE ROOM THERMOSTATS

24VAC

Transformer

Argo ARM Zone

Pump Control

NOTICE

Important:

• Before connecting to Argo Control remove jumper on terminal block. (Key 72)

• Before connecting Low Water Cutoff remove jumper on terminal block. (Key 370)

SET PRIORITY

SWITCH TO

“OFF”

ey 72

ZONE PUMPS

CCB BOILER

SECONDARY PUMPS WILL NOT SHUTOFF

DURING DHW PRIORITY WHEN ARGO PRIORITY

SWITCH IS “OFF”

ey 307

KEY 370

2 43 5

SYSTEM PUMP

CONNECTION

CH SYSTEM

PUMP (If used)

120 VAC

JUMPER IF

USED

POWER SUPPLY CORD 120V/60HZ

PN 240011074 REV C, [11/01/2017]

CCB BOILER - WIRING DIAGRAMS

POWER SUPPLY 120V/60HZ

NEU

GND

FIGURE 18 - CCB Boiler with Multiple Zone Pumps WITH DHW Interface

DHW

N.O.

FLOW

SWITCH

(0.50 GPM)

LOW VOLTAGE ROOM THERMOSTATS

(Zone 2-4)

NOTICE

Important:

• Before connecting to Argo Control remove jumper on terminal block. (Key 72)

• Before connecting Low Water Cutoff remove jumper on terminal block. (Key 370)

24VAC

Transformer

Argo ARM Zone

Pump Control

ZONE PUMPS

SET

PRIORITY

SWITCH TO

“ON”

SECONDARY PUMPS WILL SHUTOFF DURING

DHW PRIORITY WHEN ARGO PRIORITY SWITCH

KEY 370

ey 72

REMOVE JUMPER IF USED

CCB BOILER

IS ON.

2 435 7 8

SYSTEM PUMP

CONNECTION

(Hot)

ey 307

120 VAC

POWER SUPPLY CORD 120V/60HZ

PN 240011074 REV C, [11/01/2017]

CH SYSTEM

PUMP (If used)

APPLICATION TABLES FOR : CHB - INDIRECT HOT WATER TANK

CHB 100, CHB130, CHB150

Available Pump Head [feet w.c.]

3/4" PIPE

EQUIV. INTERNAL

PIPE LENGTH PUMP

(FEET) (GPM)

10 FT. 7.4

30 FT. 6.9

50 FT. 6.5

1" PIPE

EQUIV. INTERNAL

PIPE LENGTH PUMP

(FEET) (GPM)

20 FT. 7.5

50 FT. 7.3

100 FT. 6.9

1- 1/4" PIPE

EQUIV. INTERNAL

PIPE LENGTH PUMP

(FEET) (GPM)

50 FT. 7.5

100 FT. 7.4

200 FT. 7.3

CONTINUOUS RATING @ MAXIMUM INPUT

(GAL/HR.)

INDIRECT TANK - H2O30 / H2O40 / H2O40 L / H2O50

H2O60 / H2O60 L / H2O80 / H2O115

GPM

140 °F 115 °F 140 °F 115 °F 140 °F 115 °F

7.5

113 156

146 202 151 / 169 209 / 234

7.3

110 152

142 197 147 / 164 203 / 228

7.0

106 146

136 189 141 / 158 195 / 218

6.5

98 135

127 175 131 / 146 181 / 203

CHB-100

CHB-130

CHB-150

2.6

3.0

3.5

FROM BOILER

(FT - H2O)

2.5

3.6

5.2

PRESS. HEAD

(FT - H2O)

PRESS. HEAD

(FT - H2O)

3.0

5.2

6.8

PN 240011074 REV C, [11/01/2017]

APPLICATION TABLES FOR : CHB - INDIRECT HOT WATER TANK

Table Based on BOILER OUTPUT (BTUH/HR) MAX. BOILER OUTPUT (BTUH/HR) MAX . BOILER OUTPUT (BTUH/HR) M AX.

Boiler Flow Rate = 7.5 GPM 50,000 60,000 80,000 85,000 50,000 60,000 80,000 100,000 110,000 50,000 60,000 80,000 100,000 120,000 128,000

115 F 119 138 174 183 119 138 174 211 229 119 138 174 211 225 225

115 F 92 111 147 156 92 111 147 184 202 92 111 147 184 198 198

H2O40 / H2O40L

115 F 128 147 183 192 128 147 183 220 238 128 147 183 220 245 / 235 245 / 235

115 F 92 111 147 156 92 111 147 184 202 92 111 147 184 209 / 199 209 / 199

H2O50

115 F 137 156 192 201 137 156 192 229 247 137 156 192 229 248 252

115 F 92 111 147 156 92 111 147 184 202 92 111 147 184 221 225

115 F 146 165 201 210 146 165 201 238 256 146 165 201 238 257 / 245 270 / 245

115 F 92 111 147 156 92 111 147 184 202 92 111 147 184 221 / 209 234 / 209

H2O80

115 F 164 183 219 228 164 183 219 256 274 164 183 219 256 248 252

115 F 92 111 147 156 92 111 147 184 202 92 111 147 184 221 225

H2O115

115 F 195 214 250 259 195 214 250 287 305 195 214 250 287 257 270

115 F 92 111 147 156 92 111 147 184 202 92 111 147 184 221 234

NOTES:

(GAL/HR)

CHB-100 BOILER (100,000 BTUH

MAXIMUM INPUT RATE)

H2O30

CHB-130 BOILER (130,000 BTUH MAXIMUM

1st HOUR RATING

(GAL/HR) CONTINUOUS

RATING (GAL/HR)

1st HOUR RATING

CHB-150 BOILER (150,000 BTUH MAXIMUM INPUT

1st HOUR RATING

(GAL/HR) CONTINUOUS

RATING (GAL/HR)

CONTINUOUS 1st HOUR RATING

(GAL/HR)

RATING (GAL/HR)

1st HOUR RATING

(GAL/HR) CONTINUOUS

RATING (GAL/HR)

H2O60 / H2O60L

1st HOUR RATING

(GAL/HR) CONTINUOUS

RATING (GAL/HR) 180 °F Boiler Supply Water Temperature

AHRI Rating Conditions - 50 °F Inlet Water

CONTINUOUS RATING (GAL/HR)

RATE )

INPUT RATE)

140 F 94 107 134 140 94 107 134 160 173 94 107 134 160 170 170

140 F 67 80 107 113 67 80 107 133 146 67 80 107 133 143 143

140 F 103 116 143 149 103 116 143 169 182 103 116 143 169 187 / 180 187 / 180

140 F 67 80 107 113 67 80 107 133 146 67 80 107 133 151 / 144 151 / 144

140 F 112 125 152 158 112 125 152 178 191 112 125 152 178 187 190

140 F 67 80 107 113 67 80 107 133 146 67 80 107 133 160 163

140 F 121 134 161 167 121 134 161 187 200 121 134 161 187 196 / 187 205 / 187

140 F 67 80 107 113 67 80 107 133 146 67 80 107 133 160 / 151 169 / 151

140 F 139 152 179 185 139 152 179 205 218 139 152 179 205 187 190

140 F 67 80 107 113 67 80 107 133 146 67 80 107 133 160 163

140 F 170 183 210 216 170 183 210 236 249 170 183 210 236 196 205

140 F 67 80 107 113 67 80 107 133 146 67 80 107 133 160 169

PN 240011074 REV C, [11/01/2017]

VENTING OPTIONS

TYPE I - VENTING (ACCEPTABLE)

DHW Tank

Outside Air

Optional

Boiler

TYPE I- VENTING (ACCEPTABLE)

Outside Air

Optional

Boiler

DHW

Tank

TYPE I - VENTING (NON-ACCEPTABLE) TYPE I- VENTING (NON-ACCEPTABLE)

Outside Air

Optional

DHW Tank

Boiler

DHW

Tank

Boiler

Outside Air

Optional

PN 240011074 REV C, [11/01/2017]

OPTIONAL EQUIPMENT - SENSORS

Optional Equipment

Outdoor Air Sensor, if used. A. See Chart 1 for sensor data. Sensor part number FE013018X0.

B. Locate outdoor sensor to protect against wind and direct sunlight. Mounting instructions provided with sensor.

C. Maximum wire length is 100 ft (30m) for 22 ga. wire, or 150 ft (45m) for 18 ga. wire.

D. Connect wires to OUTDOOR SENSOR terminals. Wires are interchangeable.

NTC Sensor for DHW tank, if used. A. Recommend part number - FE043005X0

See Chart 1 for sensor data. See Installation, Operation and Maintenance Manual for wiring diagram for connections.

CHART 1 - OUTDOOR AIR SENSOR & NTC SENSOR DATA

°F R Ω °F R Ω °F R Ω °F R Ω

-4 96125 32 32505 68 12483 104 5332

-2.2 90743 33.8 30898 69.8 11935 105.8 5123

-0.4 85694 35.6 29381 71.6 11414 107.6 4923

1.4 80959 37.4 27946 73.4 10919 109.4 4732

3.2 76510 39.2 26590 75.2 10447 111.2 4549

5 72335 41 25308 77 9999 113 4374

6.8 68412 42.8 24094 78.8 9572 114.8 4207

8.6 64725 44.6 22946 80.6 9166 116.6 4047

10.4 61259 46.4 21859 82.4 8779 118.4 3894

12.2 57999 48.2 20829 84.2 8411 120.2 3748

14 54932 50 19854 86 8060 122 3608

15.8 52045 51.8 18930 87.8 7726 123.8 3473

17.6 49327 53.6 18054 89.6 7407 125.6 3345

19.4 46767 55.4 17223 91.4 7103 127.4 3222

21.2 44354 57.2 16436 93.2 6813 129.2 3104

23 42080 59 15689 95 6537 131 2991

24.8 39936 60.8 14980 96.8 6273 132.8 2882

26.6 37914 62.6 14306 98.6 6021 134.6 2778

28.4 36006 64.4 13667 100.4 5781 136.4 2679

30.2 34205 66.2 13060 102.2 5551 138.2 2583

PN 240011074 REV C, [11/01/2017]

OPTIONAL EQUIPMENT - MANUFACTURER RECOMMENDED STRAINER

PN 240011074 REV C, [11/01/2017]

OPTIONAL EQUIPMENT - LOW WATER CUTOFF

Low Water Cut Off - Heating Only and Combi Boilers

These guidelines are supplied when necessary to install an additional Low Water Cut Off (LWCO), for sensing a low water level condition in a boiler, as required by the Authority Having Jurisdiction. Follow LWCO manufacturer installation instructions for type of LWCO selected in addition to these instructions.

LWCO shall be 120V/60HZ and dry contacts sized for load being connected. Wire LWCO to boiler. See Page 34, LWCO Wiring Diagram, Key 370.

Connect LWCO device to the system ground. Ground in accordance with the requirements of the authority having jurisdiction or, in the absence of such requirements, with the National Electrical Code (NEC) or Canadian Electrical Code CEC.

• Locate LWCO sensing device in the supply piping, above the minimum height of boiler. See page 35, LWCO Piping Diagram.

• Position control in HORIZONTAL piping to assure proper boiler protection (upright or 90° rotation).

• For proper operation, sensing element of the LWCO control shall be positioned in the tee to sense the main water stream. Maintain minimum 1/4” spacing from pipe walls. Element shall NOT contact the rear, or side walls of the tee. See Page 36, LWCO Detail.

• Install an air vent using a tee to avoid nuisance shutdowns.

• Apply small amount of pipe sealant to threaded connections.

• Arrange piping to prevent water dripping onto boiler.

• DO NOT install water shutoff valve between boiler and LWCO sensing device.

PN 240011074 REV C, [11/01/2017]

LWCO Wiring Diagram

OPTIONAL EQUIPMENT - LOW WATER CUTOFF

138 - Optional Outdoor Sensor 155 - Optional Indirect Tank Sensor

370 - Field Source LWCO

Key

16 Modulating fan

32 Heating circulating pump

44 Gas valve

47 Modulation Regulator (24V)

72 Room thermostat (field sourced)

81 Ignition/detection electrode

114 Water pressure switch

138 External probe (not fitted)

155 Hot water tank temperature probe (field sourced)

278 Double sensor (Safety + Heating)

297 Air pressure transducer

370 Low Water Cutoff (LWCO) (field sourced)

DHW temperature sensor (see kit)

NOTICE

*IMPORTANT:

• Before connecting the room thermostat, remove jumper on terminal block. (Key 72)

• Before connecting optional Indirect Tank Sensor, remove two resistors, (Key 155)

• Before connecting the Low Water Cutoff, remove the jumper on terminal block. (Key 370)

OPTIONAL EQUIPMENT - LOW WATER CUTOFF

Piping Diagram - LWCO Location

Note

Arrange piping to prevent water dripping onto boiler.

Low Water Cutoff (LWCO)

Position Above Top of Boiler

To Supply

Air Vent

Note

Illustrations are meant to show system piping concept only. Installer is responsible for all equipment and detailing required by authority having jurisdiction.

Minimum

Acceptable Height

for LWCO Control

Safety Relief

Valve

* Check Local

Codes for Maximum

Distance to Floor.

Maximum Distance

Note

DO NOT PLACE ISOLATION VALVE

BEFORE LWCO.

*Pipe To

Drain

12” (304.8mm)

Gas Supply

Return Water

PN 240011074 REV C, [11/01/2017]

Low Water Cutoff - Detail

OPTIONAL EQUIPMENT - LOW WATER CUTOFF

YES

PN 240011074 REV C, [11/01/2017]

ADDENDUM - INSTRUCTIONS

Addendum - Instructions

Following Section Includes: Page #(s)

Domestic Hot Water Sensor Kit Instruction (240010745).........................................39-42

Instructions And Wiring Diagram For Adding External Pump (615000137)......................43-44

Sealed Combustion Kit Instructions (37711601) - For Kit #5612601....................................45

Control Board Replacement Kit Instructions (615000134)...............................................46-47

Retaining Clip Removal Caution (615000136)..................................................................48-49

Altitude Affects on CHB-100, CHB-130, CHB-150 and CCB-150..............................................50

LP Conversion Kit Instructions.........................................................................................51-53

DHW Resistor Harness and Relay Kit (550003082)..........................................................54-57

Combustion Cover Replacement Kit Instructions...................................................................58

PN 240011074 REV C, [11/01/2017]

DOMESTIC HOT WATER SENSOR KIT

INSTRUCTIONS FOR CHB-100, CHB-130, CHB-150

Kit #550002958

Kit installation shall be completed by qualied agency.

WARNING

Fire, explosion, asphyxiation and electrical shock hazard. Improper installation could result in death or serious injury. Read this instruction and understand all requirements, including requirements of authority having jurisdiction, before beginning installation. Installation not complete until appliance operation

veried per Installation, Operation & Maintenance Manual provided with boiler.

Sensor can be used on a standard Indirect Hot Water

tank. When it is connected to the boiler, sensor will control

Indirect Tank temperature.

Figure 1 - Slide Sensor Into well of Indirect Tank

Follow instructions To TURN OFF GAS TO APPLIANCE found on Operating Instructions label on boiler or in Installation, Operation & Maintenance Manual. Verify all electrical power to boiler is turned off.

WARNING

Electrical shock hazard. Turn OFF electrical power

supply at service panel.

Remove front jacket.

WARNING

Burn hazard. Verify heat exchanger has cooled or use

appropriate personal protection equipment.

Before inserting sensor into Indirect tank well, thoroughly coat sensor with Thermopaste supplied with

sensor kit.

Slide sensor into well until it bottoms out. See Figure

Secure sensor wire to well with included clip. See

Figures 1, 2 and 3.

Figure 2 - Secure Sensor Wire to Well With Clip

Figure 3 - Sensor Wire Secured to Well With Clip

Route sensor wire to boiler low voltage terminal block. Remove the two resistors on terminals 7 & 8 of 8-pin terminal strip, key #155. See Figure 4 - wiring

diagram.

Install sensor wires onto terminals 7 & 8. See Figures 5

and 6.

Secure sensor wire, provide adequate strain relief and anti-shorting protection.

P/N 240010745 Rev. D [08/31/2015]

DOMESTIC HOT WATER SENSOR KIT

Restore power to boiler. Boiler will automatically

recognize the sensor.

10.

See Installation, Operation & Maintenance Manual for

adjusting DHW tank temperature and operation.

11.

Resume operation using Installation, Operation & Maintenance Manual.

12.

Verify proper operation by following START UP PROCEDURE in Installation, Operation & Maintenance Manual.

13.

Install front cover.

DOMESTIC HOT WATER SENSOR KIT

FOR CHB-100/ CHB-130/ CHB150

#550002958

DESCRIPTION PART # QTY

DHW Tank Sensor - 1

Clip - 1

Thermopaste - 1

Instructions

240010745 1

P/N 240010745 Rev. D [08/31/2015]

WIRING DIAGRAM

DOMESTIC HOT WATER SENSOR KIT

Figure 4 - Wiring Diagram

If Key 155 is

used remove

both resistors

and wire Indirect

Tank Sensor to

termimals 7 and 8.

297

GND +15V OUT

278

370

1 4

138

56783412

DBM34

155

10 kOhm

1,8 kOhm

AUX

L LN N

*138 - Optional Outdoor Sensor *155 - Optional Indirect Tank Sensor

138 Optional Outdoor Sensor

*307 - CH System Pump (if used)

155 Optional Indirect Tank Sensor 370 Field Source LWCO

*370 - Field Source LWCO

120V 60Hz

N L

307

114

Key

16 Modulating fan

32 Heating circulating pump

42 DHW temperature sensor (see kit)

44 Gas valve

47 Modulation Regulator (24V)

*72 Room thermostat (eld sourced)

81 Ignition/detection electrode

114 Water pressure switch

*138 Optional Outdoor Sensor (eld sourced)

*155 Optional Indirect Tank Sensor

(See parts list)

278 Double sensor (Safety + Heating)

297 Air pressure transducer

*307 CH Sysetm Pump - (if applicable)

*370 Low Water Cutoff (LWCO) - (eld sourced)

N G L1

X11

NOTICE

*Important:

• Before connecting the room thermostat, remove

jumper on terminal block. (Key 72)

• Before connecting optional Indirect Tank Sensor,

remove two resistors. (Key 155)

• Before connecting the Low Water Cutoff, remove the jumper on terminal block. (Key 370)

P/N 240010745 Rev. D [08/31/2015]

DOMESTIC HOT WATER SENSOR KIT

Figure 5 - Low Voltage Terminal Strip, CHB-130 Shown

Low Voltage

Terminal Strip

Figure 6 - Low Voltage Terminal Strip Removed from Boiler, CHB -130 Shown

Low Voltage

Terminal Strip

Removed

Temperature Deg F Resistance in Ohms

32 32505

60 15689

70 11935

77 10000

100 8060

110 4732

120 3748

130 3104

Check our website frequently for updates: www.ecrinternational.com

P/N 240010745 Rev. D [08/31/2015]

INSTRUCTIONS AND WIRING DIAGRAM

FOR ADDING EXTERNAL PUMP TO

CHB/CCB BOILERS

(Without Factory Pump Terminals)

Installation shall be completed by qualied agency.

WARNING

veried per Installation, Operation & Maintenance

Manual provided with boiler.

Follow instructions to TURN OFF GAS TO APPLIANCE found on Operation Instructions label on boiler or in Installation, Operation & Maintenance Manual. Verify all electrical power to boiler is turned off.

WARNING

Electric shock hazard. Turn OFF electrical power supply at service panel.

Verify all power to boiler is turned OFF at service panel.

Follow Installation, Operation & Maintenance manual to remove front jacket panel(s).

An external pump is necessary for the following conditions:

• The central heating circuit exceeds 8 ft of total head loss.

• When using an indirect tank with a high head loss.

WARNING

Burn hazard. Verify heat exchanger has cooled or use appropriate personal protection equipment.

Inspect combustion chamber through sight glass. Verify

ame is not present.

See wiring as shown in Figure 1.

Resume operation using OPERATING INSTRUCTIONS found on Operating Instructions label on boiler or in Installation, Operation & Maintenance Manual.

Verify proper operation by following START UP PROCEDURE in Installation, Operation & Maintenance Manual.

Follow Installation, Operation & Maintenance manual to install front jacket panel(s).

P/N 615000137, Rev. C [06/09/2015]

Figure 1 - Optional External Pump/Relay Wiring

Call for Heat

ARGO Controller

AR822-II

Ref. Key 72

Important: Before

connecting the Argo

Controller, remove

supplied jumper on

terminal block.

15VA Transformer Relay

Factory Installed Jumper

[DO NOT REMOVE]

External Circulator Pump

Field Installed Wiring

Argo contact rating = 7 Amp Maximum

Sealed Combustion Termination

Kit # 5612601

Installation Instructions

Kit installation shall be completed by qualied agency.

Installation Instructions:

WARNING

is veried per Installation, Operation & Maintenance Manual provided with boiler.

Horizontal (Category III) venting systems installation shall conform to the requirements of the authority having jurisdiction or, in the absence of such requirements:

• National Fuel Gas Code, ANSI Z223.1/NFPA 54,

and/or

• Natural Gas and Propane Installation Code, CAN/CSA

B149.1

Use supplied template to cut a hole through the wall. Secure template to inside wall.

NOTICE

If installing through non-combustible wall, remove termination thimble. Make two (2) 3½" ±1" holes on center through the wall.

Install vent termination assembly to outside wall. Install PVC pipe from vent termination assembly to

boiler's air inlet.

Assemble vent pipe following vent pipe manufacturer's

instructions. Install vent pipe through termination assembly and

extend 3" beyond the assembly. Install termination deector using four (4) provided

screws. Install draw collar around vent pipe. Tighten nut and

screw until secured tightly.

Secure termination tee according to vent pipe manufacturer's instructions.

Figure 1 - Sealed Combustion Termination

Termination Thimble

Termination Assembly

Termination Deector

Draw Collar

#10-24 Hex

Nut

4 Screws #10 x½ HX HD

3" Stainless Steel Vent Pipe

(Purchased Separately)

(8" X 12") Template

To Boiler

3" PVC Pipe Air Intake (Purchased Separately)

Wall

Screw #10-24x1½" RH

3" Termination Tee (Purchased Separately)

P/N 37711601 Rev. A [05/2015]

CONTROL BOARD (DBM34A) KIT #FE3980B851

REPLACEMENT INSTRUCTIONS

Kit installation shall be completed by qualied agency.

WARNING

Fire, explosion, asphyxiation and electrical shock

hazard. Improper installation could result in death or serious injury. Read this instruction and understand all requirements, including requirements of authority having jurisdiction, before beginning installation. Installation not complete until appliance operation veried per Installation, Operation & Maintenance Manual provided with boiler.

Follow instructions TO TURN OFF GAS TO APPLIANCE found on Operating Instructions label on boiler or in Installation, Operation & Maintenance Manual. Verify all electrical power to boiler is turned off.

WARNING

Electrical shock hazard. Turn OFF electrical power supply at service panel.

Remove front jacket casing per instructions found in Installation, Operation & Maintenance Manual.

Figure 1

Remove (2)

Screws

Figure 2

WARNING

Burn hazard. Verify heat exchanger has cooled or use appropriate personal protection equipment.

Remove (2) screws on lower part of control housing. See Figure 1.

Slide control housing forward. Control housing will fold down on the built in hinge. See Figure 2.

Remove two back cover screws.

Disconnect all wiring connectors

Remove two (2) screws holding board in place. Slide board out. See Figure 3.

Replace board and wiring connectors.

Replace back cover.

10.

Fold control housing up. Slide control housing back into position. Secure with screw.

11.

Remove any call for heat or hot water.

Control Housing

Hinge

Figure 3

12.

Turn gas to appliance On following procedure found on boiler or in Installation, Operation & Maintenance Manual.

13.

Apply power to boiler.

14.

Congure control for proper boiler size and type.

Remove Screws

PN 3541F682

REF #615000134, REV C [02/2016]

CONTROL BOARD REPLACEMENT INSTRUCTIONS

To access to “tS” parameter:

A. Press and hold Reset button for 10 seconds. Display

will read “tS”. Release button.

B. Press Reset button for 1 second. Display will read

“P01”.

C. Press Heating buttons to scroll parameter list. Press

DHW buttons to view or change a parameter. Set three (3) parameters “P01”, “P02” and “P23” as shown in Table 1 below and Figure 4.

Table - 1

tS Menu CCB -150 CHB-100 CH B-13 0 C H B-15 0

P01 Gas Type

P02 Boiler Type 1 2 2 2

P23

External

CH Pump

Control

3 3 3 3

0 = Natural Gas

1 = LP Gas

To access Conguration menu:

A. Press (DHW) + and - , hold both buttons for 10

seconds; “b01” appears and ashes.

B. Press Heating buttons to scroll Conguration list.

Press DHW buttons to view or change a setting.

C. Change only the Conguration “b01” per Table 2.

Remaining parameters are factory defaulted to the correct value, verify value. See Table 3.

D. Select proper size, press and hold (DHW) + and -,

both buttons for 10 seconds to exit, or turn power off then on, or wait two (2) minutes for auto exit.

15.

Replace jacket casing.

16.

Verify proper operation by following START UP PROCEDURE in Installation, Operation & Maintenance Manual.

Figure 4

DHW

Table - 2

Parameter Description Setting

b01 Curve Selection Default = 2

b01 CHB-10 0 0

b01 CHB-13 0 1

b01 CHB-15 0 2

b01 C CB-15 0 2

Table - 3

Conguration Menu CCB-15 0 CHB-13 0 C H B -100 C H B-15 0

b01 Power Selection 2 1 0 2

b02

Offset max.

setpoint air signal

0 0 0 0

b03 Burner selection 0 0 0 0

b04

Offset min.

setpoint air signal

40 40 40 40

PN 3541F682

REF #615000134, REV C [02/2016]

CAUTION

DO NOT remove retaining clips on eld installed

water ttings. Removed ttings CANNOT be

reinstalled.

DO NOT solder on threaded joints. Heating the

tting will cause O-ring joint failure causing leaks.

DO NOT REMOVE CLIP

RIGHT SIDE CLIP - INSIDE BOILER JACKET

DO NOT REMOVE CLIP

LEFT SIDE CLIP - INSIDE BOILER JACKET

DO NOT REMOVE

RETAINING CLIPS ON

WATER FITTINGS

Control is

folded forward

and down

Boiler shown with jacket removed

PN 615000136 REV B, [02/06/2015]

See reverse page for manufacturer recommended piping method.

Manufacturer recommended piping method:

Use piping accessories as shown in diagram below.

Do any necessary soldering away from the boiler, then thread soldered assembly to Boiler

connections.

PIPING DIAGRAMS

Female Copper Fitting

Copper Pipe (6” min.

l e n g t h m a n u f a c t u r e r

recommended)

Union

Copper Pipe

Altitude Affects on

CHB-100, CHB-130, CHB 150 and CCB-150

Above curves show affect altitude will have on boiler delivery.

Manufacturer has tested this boiler at altitude (sea level to 8,000 ft.) and determined that standard (ANSI) derate input practices of re-oricing are not required for these models.

CHB BOILER

DHW RESISTOR HARNESS AND RELAY

KIT 550003082

For use with Argo ARM Zone Pump Control

Kit installation shall be completed by qualied agency.

WARNING

Fire, explosion, asphyxiation and electrical shock

WARNING

Electrical shock hazard. Turn OFF electrical power supply at service panel.

Verify all power to boiler is turned OFF at service panel.

Follow Installation, Operation & Maintenance manual to

remove front jacket panel

Kit Contents:

Description Qty.

DHW Resistor Harness 1

Isolation Relay (24 VAC) 1

Wire Nuts 7

Installation Instructions 1

Use this kit when the following applies:

• Use of Argo ARM Zone Control.

• Multiple ‘CH’ Zone and priority ‘DHW’ operation is

required.

• Indirect tank operation (DHW) is controlled using mechanical thermostat.

If any of the conditions above apply:

a. Use piping diagram Figure 4 attached. b. Priority switch on Argo Zone Control must be set to

“ON” position.

c. Must use anti-scald valve on domestic hot water

supply piping.

WARNING

Burn hazard. Verify heat exchanger has cooled or use appropriate personal protection equipment.

Inspect combustion chamber through sight glass. Verify ame is not present.

See wiring shown in gures 2 and 3.

PN 240011270 REV B [03/11/2016]

CHB BOILER - DHW RESISTOR HARNESS KIT

Multi-Zone Pump System with DHW Tank Thermostat and Isolation Relay

If DHW tank thermostat is applied to multi-zoned pump application secondary pump operation is controlled by Argo priority switch position.

NOTICE

Important:

• Before connecting to Key72 terminals, remove jumper on terminal block.

• Before connecting Low Water Cut-off remove jumper on terminal block. (Key 370)

Boiler thermostat contacts (KEY 72) are wired to Argo ARM Zone Pump Control terminals (x-x). Zone thermostats and zone pumps are also wired to Argo Controller as shown on wiring diagram. See gure 2.

Important - Remove factory installed resistors, Terminal 7 and 8 on terminal strip (KEY 155).

Attach resistor kit wire harness to terminal strip (White wire to #7 / Red wire to #8). See gures 2 and 3.

NOTICE

FIGURE 1 - Isolation Relay

Failure to observe wire coding will result in improper boiler operation. See wiring diagram gure 2.

Attach isolation relay provided to Argo Zone Control using an electrical knockout. Secure using conduit nut. See gure 1.

Extend brown and blue wires of wire harness to normally closed (N.C.) contacts on isolation relay (blue and yellow wires). Secure unused wire end of relay contact (ORG-N.O.) using provided wire nut.

Attach isolation relay coil wiring (24 VAC) to Argo Controller. Connect White/Blue wire to Argo zone 1 (Tw) and white/yellow wire to Argo “Common”. see gure 2. Secure unused wire end of relay coil, 120Vwhite/black using wire nut provided.

Wire DHW mechanical tank thermostat to Priority Zone (Tw/Tr) contacts on Argo Zone Control.

Important: Set Argo Priority Switch to: a. ON position - CH pumps WILL shutoff during DHW

priority.

b. Do not operate this system with the Argo Priority

Switch in OFF position.

NOTICE

If Indirect Tank pump is used connect to Priority Zone terminals (L1/N1) on Argo Controller.

Restore gas service and electrical power. Follow lighting and operating instructions. Restart boiler. Verify proper operation by following START UP Procedure found in boiler’s Installation, Operation and Maintenance Manual.

PN 240011270 REV B [03/11/2016]

CHB BOILER - DHW RESISTOR HARNESS KIT

FIGURE 2 -

CHB Boiler WITH SECONDARY ZONE PUMPS and DHW THERMOSTAT

NOTE: ZONE PUMPS WILL SHUTOFF DURING DHW PRIORITY W/ PRIORITY SWITCH ON

Low Voltage

Isolation Relay

YLW

BLU

ORG

24V 120V

W/BLK

W/YLW

DHW

Thermostat

Room Thermostats

Important:

W/BLU

Priority Switch

must be ON.

See step 8.

24VAC

Transformer

Argo ARM Zone Pump Control

Zone Pumps

Power Supply 120V/60HZ

Optional: Connect indirect tank pump to Priority Zone 1 terminals (if used).

FIGURE 3 -

CHB BOILER

KEY 72

Resistor Wire Kit Harness (DHW)

BLU

KEY 370

REMOVE

JUMPER IF

USED

W i r e N u t s

BLU

WHT

BRN

KEY 155

1.8K

RED

10K

External Supply

Pump Connection

KEY 307

POWER SUPPLY PLUG 120V/60HZ

RESISTOR WIRE

HARNESS

External

System

Supply Pump

(If used)

TERMINAL 7 KEY 155

WHITE WIRE

BRN

TO RELAY CONTACTS

(NORMALLY CLOSED)

TERMINAL 8 KEY 155 RED WIRE

PN 240011270 REV B [03/11/2016]

CHB BOILER - DHW RESISTOR HARNESS KIT

FIGURE 4 - CHB -Single Boiler Primary/Secondary Series Loop Zoned WITH ZONE PUMPS and Optional Indirect Tank

* Hot

Water

Supply

See Pg.

Tempered

Cold

T & P

Relief

Water

Drain

Valve to

Supply

Indirect

Optional

DHW Tank

1 Pump (if needed)

See Figure 2 - Wiring

Optional: Priority Zone

See CHB/CCB Applications Guide located on the web at www.ecrinternational.com for

indirect tank applications using boiler’s on-board pump refer to ow rate and available

pump head curves. Refer to Boiler’s Installation, Operation and Maintenance Manual

for operational requirements. Consult indirect tank manufacturer for indirect tank

performance.

BOILER

Zone

Pump

Supply

Cold Water

- DHW Thermostat

12” (305mm) Maximum

Separation

Limit combined supply and return pipe

lengths to maximum total linear length of

20 ft. (6.1 m) between boiler and closely

spaced tees, when minimum 1” NPT

pipe size is used. Linear length may be

increased if supply and return pipe size is

increased to limit pressure drop

* Manufacturer requires all domestic hot water (DHW)

installations use an anti-scald valve. Local codes may

require additional equipment (expansion tank, relief

valves, etc.) Select and size equipment to suit installation

and meet code requirements.

Note

PN 240011270 REV B [03/11/2016]

Note

CCB/CHB REPLACEMENT

COMBUSTION COVER KIT INSTRUCTIONS

550003447 - CCB/CHB 150 550003448 - CHB 100 550003449 - CHB 130

Kit installation shall be completed by qualied agency.

WARNING

Fire, explosion, asphyxiation and electrical shock hazard. Improper installation could result in death or serious injury. Read these instructions and understand all requirements, including requirements of authority having jurisdiction, before beginning installation. Installation not complete until appliance operation

is veried per Installation, Operation & Maintenance Manual provided with boiler.

CAUTION

Laceration, burn hazard. Metal edges and parts may have sharp edges and/or may be hot. Use appropriate

personal protection equipment to include safety

glasses and gloves when installing or servicing this appliance. Failure to follow these instructions could

result in minor or moderate injury.

Install new outer combustion cover in place. Take care to

ensure left and right sides are tucked behind the vertical rails.

Secure with 4 screws.

10.

Turn Gas and Electric to boiler on.

11.

Resume operation using OPERATING INSTRUCTIONS found on Operating Instructions label on boiler or in Installation, Operation & Maintenance Manual.

12.

Install front panel. Secure in place with removed screws.

13.

Verify proper operation.

Figure 1 - Heat Exchanger Covers

Combustion Cover Replacement

Follow instructions To TURN OFF GAS TO APPLIANCE found

on Operating Instructions label on boiler or in Installation, Operation & Maintenance Manual. Verify all electrical power to

boiler is turned off.

WARNING

Electrical shock hazard. Turn OFF electrical power

supply at service panel.

Verify all power to boiler is turned OFF at service panel.

Follow Installation, Operation & Maintenance manual to remove

front jacket panel.

WARNING

Burn hazard. Verify unit has cooled before servicing. Use

appropriate personal protection equipment.

Inspect combustion chamber through sight glass. Verify ame

is not present.

Verify unit has cooled before servicing.

Remove (4) four screws from external heat exchanger cover. See Figure 1. Lift cover up from bottom and pull forward.

Remove (4) four screws holding inner combustion cover with

insulation.

Install new inner combustion cover and insulation in place. Secure with 4 screws.

Front Jacket

Sight

Glass

Illustrations are a depiction of the boiler for general location of parts and are

subject to change without notice.

Outer

Combustion

Chamber Cover

Inner

Combustion

Chamber Cover

P/N 240011995 Rev. A [11/03/2017]

NOTES

ECR International Inc. 2201 Dwyer Avenue, Utica, NY 13501 Tel. 800 253 7900

www.ecrinternational.com

All specifications subject to change without notice.

PN 240011074 REV. C [11/01/2017]

ECR International CHB, CCB, CHB 150, CHB 100, CHB 130 Application Manual

Specifications and Main Features

Frequently Asked Questions

User Manual