Double Wall Charging Station
Model: WG2
For charging e-vehicles
2
MANUAL
© 2016 Ecotap® B.V
Version 1.02
Table of Contents
1 Introduction ................................................................................... 3
2 General .......................................................................................... 4
2.1 Warranty ................................................................................................ 4
2.2 Symbols in this manual .......................................................................... 4
3 Description of the device ................................................................ 5
3.1 Application ............................................................................................. 5
3.2 Accessories ........................................................................................... 5
3.3 Safety provisions ................................................................................... 5
4 Safety ............................................................................................ 6
4.1 Safety regulations ................................................................................. 6
5 Mandatory checks before use ......................................................... 7
6 User Manual / Installation Manual ................................................. 8
6.1 Required power cable ............................................................................ 8
6.2 Wall installation ...................................................................................... 9
7 Maintenance ................................................................................ 11
8 Malfunction explanation .............................................................. 11
9 Operation and functioning of the charging station ........................ 12
10 Technical details ........................................................................... 13
11 Supplier contact details ................................................................ 13
12 EG-Declaration of Conformity .................................................. 14
3
1 Introduction
Thank you very much for selecting the Ecotap® wall-mounted charging station. This
manual describes the Wall Charging Station equipped with two type 2 sockets of
22kW each.
This manual contains important information for the proper and safe installation and
use of this charging station.
The charging station is designed to supply power to vehicles equipped with a modus
3 charging system in accordance with DIN EN 50556, IEC 61851-1 (edition2.0), VDEAR-N 4102 appendix: 2012-04. The safest option is selected in concordance with the
car and installation to ensure the vehicle will be charged quickly and safely.
The entire charging station complies with the 2014/35/EU directive concerning
harmonization of legislation concerning electric material within certain voltage limits
(rearrangement of all previously published versions).
This manual provides insight into how the charging station can be safely installed and
used. This manual has been compiled to ensure maximum functionality and lifespan
of the charging station.
This manual has been drawn up with great care. However, if anything remains
unclear, please contact your supplier before installing the charging station.
Proper functioning of the charging station can only be guaranteed if the installation is
performed by an authorized or certified installer/technician. If the charging station is
not installed by a certified installer, this may have consequences for the device’s
warranty.
Please read this manual carefully before installing and using the
charging station.
Store this manual with the charging station to ensure the instructions
and safety regulations are always available.
© Copyright
It is prohibited to copy, multiply or store in a retrieval system any content of this publication
without prior written consent by Ecotap® B.V.
This is an English translation of the original manual, which was written in Dutch.
4
2 General
2.1 Warranty
The Ecotap® B.V. General Delivery Conditions apply.
Ecotap® B.V. cannot be held responsible for injury or damages as a result of the
charging station being changed, damaged, converted, or expanded with other
components, or if it is not being used in accordance with the specified instructions
and conditions.
2.2 Symbols in this manual
SYMBOL
MEANING
Please note!
Important instruction.
Electrical shock hazard.
In case of maintenance: first disconnect the device from the power supply and
perform various tests before carrying out maintenance.
Disconnect the electrical system from the power supply.
Reading manual is mandatory.
5
3 Description of the device
3.1 Application
The WG2 has been specially designed for wall-mounting.
3.2 Accessories
The following accessories are not included in the scope of delivery:
Tools
3.3 Safety provisions
- Fuse holder
- 12 Volt control voltage
- Components at least IP2
- Strain relief
- 4 mm steel casing
- IP54 lowest waterproof category of the type 2 sockets
6
4 Safety
Read the following safety regulations carefully before installing and using the
charging station.
4.1 Safety regulations
Before mounting the charging station, ensure the location is safe for
bystanders.
NEVER allow children in or near your work area. Please ensure that NO
ONE is allowed access to the work area unless they assist in the
installation.
Never let yourself become distracted during the work.
Always maintain a healthy posture as you work.
Never leave tools and parts of the charging station lying around
unattended.
Ensure all tools are clean and dry.
In case of bad weather with rain, please ensure the charging station,
tools and components are kept dry.
At all times ensure that while removing the voltage from the installation,
the measuring tool used to check the status is regularly checked to
ensure its proper functioning.
7
5 Mandatory checks before use
The following checks are required to be performed before the charging
station is installed and/or used. NEVER use the charging station if, during
one or more of these checks, the power supply or stability of the charging
station does not comply with safety regulations.
Always perform the following checks before turning on the power
supply of the charging station.
All work described below is in compliance with NEN 3140.
Check whether the proper order has been maintained for the
connecting terminals.
Check whether the cores have been properly tightened, 3.5 to 5
Nm.
Check whether the ground connection has been made with the
supplied grounding.
Check whether the cable thickness of the power cable matches
the fused current rating.
Check whether the charging station is tightly and properly
secured.
Check whether the station is sufficiently waterproof.
Keep the immediate environment of the work area free from
obstacles.
8
6 User Manual / Installation Manual
6.1 Required power cable
The power cable has to be connected to a separate power group.
When using a machine this should be C characteristic or equal, the height of
the current rating depends on the length and the available power on site.
PLEASE NOTE: the charging station requires 1 power cable.
Please take into account the cables and groups will be under full load for
several hours.
Cabling will have to be implemented in accordance with current standards,
such as NEN1010.
Exceptions to the NEN1010 standard are:
- Cable thickness deviates*
- Grounding spread resistor < 30 Ohm.
- Installation resistor < 1 Ohm.
- Voltage drop max. 2%.
* Please contact Ecotap® B.V. for recommendations concerning cable
thickness.
9
6.2 Wall installation
We recommend mounting the charging station to the wall at a height
of +/- 85 centimetres, measured from the bottom of the charging
station.
When mounting the charging station, you should take into account the
strength of the wall. The wall should be completely closed, without any
holes or openings. If these are present, they must first be filled.
Use the right fastening screws to firmly secure the charging station to the
wall and use all four fastening holes. Mounting material is included.
First, remove the cover with 1 torx screw at the bottom. The charging
station can now be mounted to the wall.
Insert the cable into the charging station and fasten it with a cable gland.
(The cable can be inserted either through the back or through the existing cable
gland entry at the bottom of the station. If you do not use the cable gland entry,
please make sure it is properly sealed.)
Connect the cores to the relevant components as indicated.
Connect the phase wires* to the indicated L1 / L2 / L3 connecting
terminals.
Connect the Null wire to the indicated Null terminal.
Connect the shield/ground wire to the indicated Ground terminal.
When fastening the cores, use the correct screwdriver and tighten to
3.5Nm to 5Nm. Do not forget to attach the loose ground wire from the
charging station to the cover.
10
(Drilling template: see image 1.1)
Image 1.1
11
7 Maintenance
Always disconnect the charging station from the power supply and read
the manual before performing maintenance or fixing a malfunction.
Only products approved by the supplier can be used to repair or
replace components. Repairs and replacements should always be
carried out by a certified specialist.
Maintenance should always comply with and be carried out in
accordance with NEN3140 and NEN50110 low voltage EU
regulations.
Check the charging station for leaks.
Check the connection of the main power cable and ensure a tight
connection of at least 3.5 to 5 Nm.
Treat any damage to the charging station with anti-corrosion paint.
8 Malfunction explanation
If the charging station is not functioning properly, please immediately contact the
Ecotap® helpdesk, available 24/7 at telephone no. 0031 (0) 411 745 020 or contact
another certified mechanic with the right measuring and testing equipment with car
simulation.
12
9 Operation and functioning of the charging station
The charging station can be operated with a charging card or push button.
The charging card/charging key needs to be registered before use.
This registration can only be completed during business hours by telephone with
Ecotap®, telephone no. 0031 (0) 411 210 210
As soon as registration has been completed, the charging station can be used with
any type of electronic transport charging card (EV charging card/charging key) or
another suitable fuel card (other options available).
Operation: Activate the start/stop procedure by holding the charging card or charging
key in front of the scanner. You will hear a single acoustic signal and the light will
blink green.
With type 2 sockets, the inserted plug is locked into the charging socket.
Subsequently, the charging station communicates with the vehicle and the BackOffice
system. Once all safety and payment regulations have been checked, the maximum
allowed charging current is listed.
The charging procedure starts automatically and the light turns blue. (Other options
are possible).
To stop the charging procedure, hold your card in front of the scanner. You will hear
two acoustic signals, the light will blink green and the plug is unlocked. You can now
remove the plug.
The push button/auto-start operation replaces the scanner and charging
card/charging key and does not require BackOffice verification.
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10 Technical details
Total weight: 24 Kg
Dimensions: H800mm D190mm W230mm
Power supply: 230V / 400V 50Hz
Connection value: 3,7kW to 44kW standard
Material thickness charging station: 3.6mm steel
Anti-corrosion treatment with KTL-treatment and Dupont® lacquer systems (10
years warranty).
IP 54 Type type 2 in accordance with EN 60529:1992/A1:2000 regulations
Ecotap® B.V. reserves the right to change the above technical details as a result of
continuing, innovative development of the machine without prior notice. Technical
details may differ from one country to another.
11 Supplier contact details
Ecotap® B.V.
Industrieweg 4
5281RW Boxtel – The Netherlands
tel:0031 (0) 411-210210
e-mail: info@ecotap.nl
14
CE Declaration of conformity for low voltage directive
(Directive 2014/35/EU, Annex II p.96/369)
Ecotap® B.V. Industrieweg 4 5281RW Boxtel hereby declares that the Charging
Station below is in conformity with the requirements for charging systems for
electronical transportation and other directives and Standards mentioned
hereafter.
Type: Ecotap® Charging Station DUO WG2 Year manufactured: 2016
Applied CE Directives:
- Low voltage directive 2014/35/EU
- EMCX directive 2014/30/EU
Standards used for reference:
• IEC 60364-7-722 / essential requirements for electronic safety of main power supply.
12100:2010 (Safety of machinery - Basic concepts for design - Risk assessment and risk
reduction)
• IEC 62196 mode 3 plug standardisation
• EN 61000-4-2,3,4,5,6,8,11 / ENV50204, EN55024, EN61000-6-2 (EN50082-2), heavy industry
level, criteria A
• EN 1005-4: 2005 (Working postures)
• EN 60204-1:2006 (Safety of electronic equipment - Part 1: General requirements)
• EN 60529:1992/A2:2013 (Degrees of protection by enclosures (IP-code))
• EN 61000-6-2: 2007 (Electromagnetic compatibility (EMC) - Part 6-2: General standards -
Immunity for industrial environments)
• EN 61000-6-4:2007+A1:2011 (Electromagnetic compatibility (EMC) - Part 6-4: General
standards - Emission standard for industrial environments)
Boxtel, August 2016
BEng. P.F.A. van der Putten (Technical Director)
12 EG-Declaration of Conformity
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