EcoPure MW-MW25-450215 User Manual

OWNERS MANUAL
How to maintain and operate
your Miracle Water
MW-25
Water Softener
Part No.450215
......................................AUTOMATIC WATER SOFTENER
WARRANTY
TEN YEAR LIMITED WARRANTY
GENERAL CONDITIONS
Damage to any part of this water softener because of misuse, misapplication, neglect, alteration, accident, installation or ope ration contrary to our printed instructions, or damage caused by any unusual force of nature such as, but not limited to, freezing, flood, hurricane, tornado, or earthquake is not covered by this warranty. In all such cases, regular parts and service charges will apply.
We assume no warranty liability in connection with this water softener other than specified herein. This warranty is in lieu of all other warranties, expressed or implied, including warranties of fitness for a particular purpose. We do not authorize any person or representative to assume for us any other obligations on the sale of this water softener.
Should a defect or malfunction occur, contact your dealer. If you are unable to contact your dealer, return the part, freight prepaid, directly to the factory at the address below. Enclose with the part a full description of the problem, with your name, full address, date purchased, model and serial numbers, and selling contractor’s name and address. We will repair or replace the part and return it to you at no cost if our repair department determines it to be defective under the terms of the warranty.
This warranty gives you specific legal rights and you may have other rights which vary from province to province. This water softener is manufactured by Miracle Water, 5240 Bradco Blvd, Mississauga, ON L4W 1G7; customer information telephone no. 1-
800-356-7851.
Miracle Water, Mississauga, ON warrants this water softener as stated herein: From the date of installation, within the warranty period described below, we will repair or replace any part which we find defective because of
faulty materials and workmanship, or corrosion.
* FIVE YEARS ON SALT STORAGE TANK * TEN YEARS ON MINERAL TANK, EXCLUDING MINERAL
WARRANTY POLICY
You pay only freight to our factory and local labor charges.
* ONE YEAR ON COMPLETE UNIT
*THREE YEARS ON ELECTRONIC CONTROL * THREE YEARS ON CONTROL VALVE BODY
SAFETY GUIDES
FOLLOW THE INSTALLATION INSTRUCTIONS CAREFULLY. FAILURE TO INSTALL THE SOFTENER PROPERLY VOIDS THE WARRANTY.
BEFORE YOU BEGIN INSTALLATION, READ THIS ENTIRE MANUAL. THEN, OBTAIN ALL THE MATERIALS AND TOOLS YOU WILL NEED TO MAKE THE INSTALLATION.
CHECK LOCAL PLUMBING AND ELECTRICAL CODES. THE INSTALLATION MUST CONFORM TO THEM. Consult with your licensed plumber.
USE ONLY LEAD-FREE SOLDER AND FLUX FOR ALL SWEAT-SOLDER CONNECTIONS.
USE CARE WHEN HANDLING THE SOFTENER. DO NOT TURN UPSIDE DOWN, DROP, OR SET ON SHARP PROTRUSIONS.
DO NOT LOCATE THE SOFTENER WHERE FREEZING TEMPERATURES OCCUR. DO NOT ATTEMPT TO TREAT WATER OVER 120°F. FREEZING, OR HOT WATER DAMAGE VOIDS THE WARRANTY.
AVOID INSTALLING IN DIRECT SUNLIGHT. EXCESSIVE SUN HEAT MAY CAUSE DISTORTION OR OTHER DAMAGE TO NON-METALLIC PARTS.
THE SOFTENER REQUIRES A MINIMUM WATER FLOW OF 3 GALLONS PER MINUTE AT THE INLET. MAXIMUM ALLOWABLE INLET WATER PRESSURE IS 125 PSI. IF DAYTIME PRESSURE IS OVER 80 PSI, NIGHTTIME PRESSURE MAY EXCEED THE MAXIMUM. USE A PRESSURE REDUCING VALVE IF NECESSARY. ( ADDING A PRESSURE REDUCING VALVE MAY REDUCE THE FLOW.)
THE SOFTENER WORKS ON 24 VOLT-60 Hz ELECTRICAL POWER ONLY. BE SURE TO USE THE INCLUDED TRANSFORMER, AND PLUG IT INTO A NOMINAL 120V, 60 CYCLE HOUSEHOLD OUTLET THAT IS GROUNDED AND PROPERLY PROTECTED BY A OVERCURRENT DEVICE SUCH AS A CIRCUIT BREAKER OR FUSE. IF TRANSFORMER IS REPLACED, USE ONLY THE AUTHORIZED SERVICE CLASS II, 24 VOLT 10 VA TRANSFORMER.
THIS SOFTENER IS NOT INTENDED TO BE USED FOR TREATING WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SOFTENER.
2
......................................AUTOMATIC WATER SOFTENER
UNPACKING / INSPECTION
The softener is shipped in one master carton. The softeners are completely assembled at the factory, except as required at installation.
Be sure to check the entire softener for any shipping damage or parts loss. Also note damage to the shipping cartons. Contact the transportation company for all
TABLE OF CONTENTS
PAGE NO.
WARRANTY, SAFETY GUIDES ................................................................................................... 2
SPECIFICATIONS, DIMENSIONS ............................................................................................... 4
BEFORE STARTING INSTALLATION ......................................................................................... 5
TYPICAL INSTALLATION ILLUSTRATION .................................................................................. 6
INSTALLATION STEPS ........................................................................................................... 7 - 9
PROGRAMMING THE TIMER.............................................................................................. 10 - 11
SANITIZING PROCEDURES ..................................................................................................... 12
WATER AND WATER CONDITIONING .............................................................................. 13 - 14
HOW THE WATER SOFTENER WORKS ........................................................................... 14 - 15
GENERAL WATER SOFTENER MAINTENANCE ..............................................................16 - 17
ELECTRONIC DEMAND TIMER FEATURES AND SERVICE
DISPLAYS / OPTIONAL RECHARGE CONTROLS, PROGRAM MEMORY,
AUTOMATIC ELECTRONIC DIAGNOSTICS ................................................................. 18 - 19
SERVICE CHECKOUT PROCEDURES, WIRING SCHEMATIC ..................................19 - 21
WATER FLOW THROUGH VALVE ..................................................................................... 22 - 23
REPAIR PARTS ...................................................................................................................24 - 27
damage and loss claims. The manufacturer is not responsible for damages in transit.
Small parts, needed to install the softener, are in a parts bag. To avoid loss of the small parts, keep them in the parts bag until you are ready to use them.
3
..........................................................AUTOMATIC WATER SOFTENER
DESIGN SPECIFICATIONS / DIMENSIONS
MODEL
MW-25
RATED CAPACITY RATED EFFICIENCY Â AMOUNT OF HIGH CAPACITY RESIN (lbs / cu ft) 36.4 / .70 RESIN TANK NOMINAL SIZE (in., dia x height) 8 x 40 SERVICE FLOW RATE (gpm) PRESSURE DROP AT RATED SERVICE FLOW (psig) WATER SUPPLY MAXIMUM HARDNESS (gpg) 70 WATER SUPPLY MAX. CLEAR WATER IRON (ppm) WATER PRESSURE LIMITS (min. / max. psi) z 20 – 125 WATER TEMPERATURE LIMITS (Min. / Max. oF) 40 – 120 WATER SUPPLY MINIMUM FLOW RATE (gpm) 3 REGENERATION CYCLE FLOW RATES (gpm)
FILL (flow to brine tank) .3
BRINING BRINE RINSE (flow to drain) .10
MAX. BACKWASH 2.2
Capacity to reduce clear water iron is substantiated by WQA test data. These softeners conform to NSF/ANSI 44 for the specific capacity claims as verified and substantiated by test data.
 Efficiency rating is valid only at the minimum stated salt dose. These softeners were efficiency rated according to NSF/ ANSI 44. z Canada working pressure limits: 1.4 – 7.0 kg/cm
MAX. FAST RINSE 2.2
2
MW-25
See Rating Decal Located On The Softener
See Rating Decal Located On The Softener
5
.15
4
..........................................................AUTOMATIC WATER SOFTENER
BEFORE STARTING INSTALLATION
³ WHERE TO INSTALL THE SOFTENER
Place the softener as close as possible to the
pressure tank (well system) or water meter (city water).
• Place the softener as close as possible to a floor drain, or other acceptable drain point (laundry tub, sump, standpipe, etc.).
Connect the softener to the main water supply pipe BEFORE or AHEAD OF the water heater. DO NOT
RUN HOT WATER THROUGH THE SOFTENER.
Temperature of water passing through the softener must be less than 120
• Keep outside faucets on hard water to save soft water and salt.
Do not install the softener in a place where it could freeze. Damage caused by freezing is not
covered by the warranty.
o
F (49oC).
³ TOOLS, PIPE and FITTINGS, OTHER MATERIALS YOU WILL NEED
In and out pipes to the softener must be at least 3/4” size. Some local codes require a minimum of 1” pipe size. To plumb with 1” pipes, buy adaptors to fit the 1”
pipe threads on the installation adaptors or bypass valve (see page 6). You should maintain the same, or
larger, pipe size as the water supply pipe, up to the softener inlet and outlet.
Use copper, brass, or galvanized pipe and fittings. Some codes may also allow CPVC plastic pipe.
ALWAYS install a bypass valve or valves. Either use the optional valve (included with some models), or 3 shut–off valves. Bypass valves let you turn off water to
• Put the softener in a place water damage is least likely to occur if a leak develops. The manufacturer will not repair or pay for water damage.
• A 120 volt electric outlet, to plug the included transformer into, is needed within 10 feet of the softener. The transformer has a 10 foot power cable. Be sure the electric outlet and
transformer are in an inside location, to protect from wet weather.
If installing in an outside location, you must take the steps necessary to assure the softener, installation plumbing, wiring, etc., are as well protected from the elements, contamination, vandalism, etc., as when installed indoors.
Keep the softener out of direct sunlight. The sun’s heat will melt plastic parts.
the softener for repairs if needed, but still have water in the house pipes.
Drain hose (3/8” or 7/16” inside diameter) is needed for valve and salt tank drains. You can buy good quality, thick-wall, flexible hose at most hardware stores.
If a rigid valve drain is needed, to comply with plumbing codes, you can buy the parts needed (see page 8) to connect a 1/2 in. copper tubing drain.
Nugget or pellet water softener salt is needed to fill the brine tank (see page 9 and 17).
³ PLAN HOW YOU WILL INSTALL THE SOFTENER
You must first decide how to run in and out pipes to the softener. Look at the house main water pipe at the point where you will connect the softener. Is the pipe soldered copper, glued plastic, or threaded galvanized? What is the pipe size?
Now look at the typical installation illustration on page 6. Use it as a guide when planning your particular installation. Be sure to direct raw, hard water to the softener valve inlet fitting. The valve is marked IN and OUT.
5
..........................................................AUTOMATIC WATER SOFTENER
¹
6
..........................................................AUTOMATIC WATER SOFTENER
INSTALLATION STEPS
1. INSTALL BYPASS VALVE:
NOTE: be sure the turbine and support are firmly in place, in the valve outlet. Blow into the valve port and observe the turbine for free rotation.
³ Push the bypass valve (lubricate o-ring seals) into
both ports of the valve…Figures 1A and 1C. ³ Snap the two large plastic clips in place, from the top,
down...Figures 1A and 1B. Be sure they snap into
place. Pull on the adaptors, or bypass valve, to make sure they held securely in place.
2. INSTALL THE BRINE TANK OVERFLOW FITTINGS:
³ Insert the rubber grommet into the 3/4” diameter hole in the brine tank sidewall...see page 9. ³ Push the barbed end of the hose adaptor elbow into the grommet.
3. MOVE THE SOFTENER INTO INSTALLATION POSITION: ³
Be sure the installation surface is level and smooth. If needed, place the tank on a section of 3/4” thick (min.) plywood. Then, place shims under the plywood as needed to level the softener.
4. PLUMB IN AND OUT PIPES TO AND FROM SOFTENER:
CAUTIONS: Observe all of the fo llowing cautions as you connect inlet and outlet plumbing.
³ Turn off the house water supply valve and open faucets to relieve pressure in the pipes.
³ BE SURE RAW, HARD WATER IS DIRECTED TO THE VALVE INLET PORT.
³ Be sure to use bypass valve(s). ³ If making a soldered copper installation, do all sweat
soldering before connecting pipes to the softener fittings. Torch heat will damage plastic parts.
continued
7
..........................................................AUTOMATIC WATER SOFTENER
³ Put grounding clamps (see step 5) on copper tubes before soldering.
³ When turning threaded pipe fittings onto plastic fittings, use care not to cross-thread.
³ Use pipe joint compound on all external pipe threads.
³ Support inlet and outlet plumbing in some manner (use pipe hangers to keep the weight off the valve fittings.
INSTALL GROUNDING CLAMPS AND WIRE
5.
(IF NEEDED):
³ To maintain electrical ground continuity in the house cold water piping, install the included ground clamps as shown in Figure 2. Be sure the pipes are clean, under the clamps, to assure good contact.
NOTE: A 3-valve bypass system maintains ground continuity.
³ Tie or wire the hose in place at the drain point. Water pressure will cause it to whip during the backwash and fast rinse cycles of regeneration. Also provide an air gap of at least 1-1/2” between the end of the hose and the drain point. An air gap prevents possible siphoning of sewer water, into the softener, if the sewer should “back-up”.
³ If raising the drain hose overhead is required to get to the drain point, do not raise
higher than 8’ above the floor. Elevating the hose may
cause a back-pressure that could reduce brine draw during regenerations.
. CONNECT AND RUN THE VALVE DRAIN
6
HOSE:
³ Take a length of 3/8” or 7/16” inside diameter hose and attach to the valve drain fitting. So water pressure does not blow the hose off, use a hose clamp to secure in place.
³ Locate the other end of the hose at a suitable drain point…floor drain, sump, laundry tub, etc. Check and
comply with local codes.
IMPORTANT: Use high quality, thick-wall hose that will not easily kink or collapse. The water softener will not
work if water cannot exit this hose during regenerations.
8
7. CONNECT AND RUN THE BRINE TANK
OVERFLOW HOSE (see Figure 4)
³ NOTE: Move the softener into installation location. ³ Attach a length of 3/8” or 7/16” I.D. hose to the drain
elbow, installed in step 2, page 7. Use a hose clamp to hold it in place.
......................................AUTOMATIC WATER SOFTENER
INSTALLATION STEPS, continued
³ Locate the other end of the hose at the drain point. DO NOT ELEVATE THIS HOSE HIGHER THAT THE
ELBOW ON THE BRINE TANK. DO NOT TEE THIS HOSE TO THE VALVE DRAIN HOSE. NOTE: This drain is for safety only. If the brine tank should over-fill with water, the excess is carried to the drain.
8. FLUSH PIPES, EXPEL AIR FROM SOFTENER, AND TEST YOUR INSTALLATION FOR WATER LEAKS:
CAUTION: To avoid water or air pressure
damage to softener inner parts, be sure to do the following steps exactly as listed.
A. Fully open two cold, soft water faucets nearby the
softener. B. Place bypass valve(s) in ‘‘bypass’’ position. On a
single valve, slide the stem into BYPASS. On a 3­valve system, close the inlet and outlet valves, and open the bypass valve...see page 6.
C. Fully open the house main water pipe shutoff valve. Observe a steady flow from both opened faucets.
D. Place bypass valve(s) in ‘‘service”, EXACTLY as follows. KEEP SOFT WATER FAUCETS OPEN.
1. SINGLE BYPASS VALVE: SLOWLY, slide the valve stem toward ‘‘service’’, pausing several times to allow the softener to pressurize slowly.
2. 3-VALVE BYPASS: Fully close the bypass valve and open the outlet valve. SLOWLY, open the inlet valve, pausing several times to allow the softener to pressurize slowly.
E. After about three minutes, open a HOT water faucet for one minute, or until all air is expelled, then
close.
F. Close both cold water faucets. G. Check your plumbing work for leaks and fix right
away, if any are found. BE SURE TO OBSERVE PREVIOUS CAUTION NOTES.
H. Turn on the gas or electric supply to the water heater. Light the pilot, if applicable.
9. ADD WATER AND SALT TO THE BRINE
TANK:
³ Remove the salt storage area cover. Add about 3 gallons of water into the tank. DO NOT ADD INTO THE BRINEWELL.
³ *Add NUGGET, PELLET or coarse SOLAR water softener salt to the salt storage tank. Do not use rock, block, granulated, and ice cream making salts. Also see page 16. Maximum salt storage capacity is 200 lbs.
*Note: If the softener is installed in a humid basement or other damp area, it is better to fill the tank more often using less salt (see salt bridging in the maintenance section). Eighty to 100 lbs of salt will last for several months, depending on water hardness, family size, and model of softener.
10. CONNECT TO ELECTRICAL POWER:
³ The softener works on 24 volt, 60 Hz electric power. The included transformer changes standard 120 volt AC house power to 24 volts. Plug the transformer into a 120 volt outlet only. Be sure the outlet is always ‘‘live’’ so it can not be switched off by mistake.
Plug the transformer into the electrical outlet.
11. PROGRAM THE TIMER:
³ ELECTRONIC DEMAND TIMER…see pages
10 and 11.
9
Loading...
+ 19 hidden pages