Ecom EN2 Operating Instructions Manual

Page 1
Operating Instructions
Creative technology made by rbr
Page 2
Page 2 ecom-EN2
Index Page
Important Hints 3
1. Instrument Design 4
3. Gas Cooler (option) / Model version ecom-EN2-P 6
4. Power Supply 7
5. Data Memory 7
6. Instrument Start 8
7. Input or Selection of combustion plants 10
8. Flue Gas Analysis
8.1. Gas analysis 13
8.2. CO measurement (gas path check) 16
8.3. O2 check 17
8.4. Draught measurement 17
8.5. Flow measurement (option) 18
8.6. Soot dot...Oil trace 19
8.7. Measurement record and printout 20
9. Mean Value Measurement (option) 21
10. Adjustements 23
11. Control 27
12. Data Processing 28
13. Diagnostics
13.1. Fault diagnostic 30
13.2. delta-T measurement 32
13.3. Heating check (option) 32
13.4. 4 Pa measurement (option) 36
14. Maintenance Tips 37
15. Technical Data 40
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Important Hints
The ecom-EN2 should not be used for
continuous emission control!
The ecom-EN2 meets the requirements
of the DIN EN 50379 Part 2.
Observe the following minimum times in order to get correct measurement values:
- 1 min. for sensors calibration at fresh air
- 2 min. for stable measurement values
Adjustments at burners and boilers
should be made only by specialists
who are familiar with these installations.
The following substances impair the instrument´s operation:
- Solvent-containing vapours as:
- cleaning agents
- degreasers
- wax polishes
- adhesives do contain
- Formaldehyde
1. Charge the internal accumulator regularly. (an unused analyser should be charged at least 1 x per month)!
2. Never store the unit with a discharged accu!
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Connection
sampled
gas
Condensation trap
with fine dust filter
Optical flow
control
Integral
printer
Connection
charger
1. Instrument Design
Connection
USB
Connection gas
temperature
Connection air
temperature
Connection
draught
Connection
pressure
Accu and
sensors
compartment
Slot for multi-
media card
Graphic
display
Connection
AUX
Connections for
Pa pressure sensor
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Function keys
(function shown on
display)
Print key
(access to
printing menu)
Enter key
(confirm
selection)
ESC key
(quit/
escape menu)
Cursor keys
(Up/Down/Right/
Left/Scroll)
Keyboard
Values
recording
ON / OFF
key
Info key
(access to
control
menu)
In the input mode, the keys are
used for numerical inputs
2. Accessories ecom-EN2
T-Room stick
Item no.: 51446
Multi-media card 128 MB
Item no.: 53656
Filtering case for solid fuel types measurements
Item no.: 55810
Filtering plate for solid fuel types measurements
Item no.: 50000024
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Gas inlet
Gas
outlet
Fan
Peltier
element
Level
monitoring
Condensate
evacuation
3. Gas Cooler (option) / Model version ecom-EN2-P
Exhaust gas with a temperature over the steam dew point (35 - 65 °C) is flown spiral via a long gas path thru a surface coated metal body with good thermal conductivity. The gas radiates its heat to this metal body. A Peltier element (semi-conductor cooling element) flown by a continuous current is thermically connected with this body and with a second metal body with cooling ribs and ventilation slots. The flow thru the Peltier element creates a heat transfer from WARM to COLD, drains the heat of the metal body flown by gas and conveys it to the outer cooling body. This heat is conveyed thru a vertical forced ventilation to the surrounding air. The condensation issued by the heat loss of the gas drops in a receptacle and is pumped out on request by a pediodically working hose pump.
By accumulator operation, the Peltier cooler can be switched off. In the measurement menu press hereto <Enter>, select the menu point „Peltier I/0“ and press again <Enter> (for Peltier cooler switch on, just repeat this procedure).
The power needs of the gas cooler being high,
the cooling performance shall be reduced
by accumulator operation!
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4. Power Supply
The ecom-EN2 comes with an external charger. The analyser can also be powered via the internal accumulator for a while (6 V; 3.8 Ah). The accumulator recharge should be started when the instrument requires to (acoustical warning and display indication). The accumulator charging stand can be checked looking at the voltage indication on the display (menu "Control" - Info key). The accu warning is activated when the value „Accu“ is smaller than 5.7 V. By 5.4 V the power operation via accu is no more possible; the instrument must be further powered via the external charger.
5. Data Memory
The multi-media card enables the storage of punctual measurements; the gathered values are written in a text file (J2KDV.txt). Data format information is to be found in the appendix. The files can be transferred to a PC via a card reader. The following conditions must be fulfilled for using a multi-media card:
- minimal card volume 32 MB - max. 2 GB
- card formatted on 16 bit FAT
- SD or MM card from rbr
- PC with card reader from rbr
- or from the manufacturers Belkin and SanDisk
Used accumulators can either be returned
to us or brought to recycling stations of
public waste disposal companies
respectively to stores selling accumulators!
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Card insert
Insert the multi-media card as shown. Take care that the card does not stand out and that it well hooks on.
6. Instrument Start
Once the instrument is switched on (key <I/0>), the main menu is displayed. 6 sub-menus with the following functions (non-visible sub-menus can be called up while scrolling with the cursor keys) are displayed:
Never pull out cards during
data record - data loss and
damaging of the data
carrier possible!
Always position the probe in the exhaust pipe
once the calibration phase is over!
Always use a filtering system as per our
recommendation for combustion plants
firing solid combustibles!
Gas analysis Soot..Oil trace Data processing Adjustments Control Diagnostics
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- Gas analysis : Perform gas analysis
- Soot...Oil trace : Input of soot measurement results
- Data processing : Assign measurements / Data transfer (only by inserted MM card)
- Adjustments : Modify instrument adjustements
- Control : Check operation state of instrument
- Diagnostics : Read-out of firing automate (only in connection with ecom-AK) / delta-T measurement / Heating check / 4 Pa test
To perform measurements, select with the cursor keys the sub-menu "Gas analysis" and confirm with <Enter>. The instruments starts then a 1- minute calibration phase and the fuel types selection list is displayed. The following fuel types are available:
Fuely types acc. to 1st BImSchV
Fuel oil (B) Natural gas (B) City gas (B) Coke oven gas (B) Liquid gas (B)
Use the cursor keys to select the desired fuel type and confirm with <Enter>. The instrument will then enquire if you wish to use the data bank. If you want to assign the sampled data to a specific plant, so press <F1> (<F4> = no: measurement will be performed without assignment).
CO2max A1 B
15.4 0.50 0.007
Select: (
↑↓ ↑↓
↑↓ ↑↓
↑↓
↵↵
↵↵
↵) !
Fuel type
Fuel oil (B)
Do you wish to use the data processing?
Select : <
↵↵
↵↵
> !
NO
YES
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7. Input or selection of combustion plants
To call up plant data already recorded or to create a new file, the following possibilities are available:
Create new (is automatically selected by first use of a MM card): To create a
new file, a numerical number should be assigned. Select „Create new“ and confirm with <Enter>. Input a random number (max. 16 figures) using the keyboard:
- use the cursor keys <Up/Down/Right/Left> to select
the figure (selected figure outlined by a black background)
- press <Enter> to accept the figure (press <F2> to delete
the last figure if needed)
- repeat this procedure until the desired number is complete.
Example: "25.11.2008"
Tip: We suggest a date-related input to easily find the data
record later on via the search function.
After confirming with <F1> it is possible to enter a text via the keyboard (max. 6 lines with 20 characters each) which is printed out and can be used for data processing purposes. Proceed as follows:
- select text line 1 using the cursor keys <Up/Down> and
confirm with <Enter>
- select with <F3> the keyboard mode (4 keyboard modes
are available)
- select with the cursor keys <Up/Down/Right/Left> the desired
character (selected character outlined by a black background)
- press <Enter> to accept the character (press <F2> to delete the
last character)
- repeat this procedure until the desired text is complete.
Search word Record number Create new
Quit with: ESC
Selection upon:
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- proceed as follows to correct a character:
- press <F4> to interrupt the character selection
- use the cursor keys <Right/Left> to select the character requiring correction
- activate with <F4> the character selection and correct character
- return with <F1> to character selection and call up next line for process
The input is closed with <ESC> and the next available data record is activated. Press <ESC> to return to the gas analysis menu.
Record number: For check of the plant already stored in the instrument, the selection upon record number is most appropriate.
Select „Record number“ and confirm with <Enter>. Input a random data record number:
Example: "3" for data record number 3
- Press <Enter> once the input is completed to call up said data record
number. The cursor keys <Up/Down> enable the check of the record numbers.
- Press <F1> to select the first record number and <F2> for the last.
- Press <F4> to delete the content of the selected record number.
- Press <Enter> to activate the record number.
- Finally press <ESC> to start the gas analysis.
Search word Record number Create new
Quit with:
Selection upon:
3
Please use the numerical keys!
Input number
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Search word: If the plant code is known, it is possible to find the plant data stored with help of a search machine. Select hereto "Search word" and confirm with <Enter>. Using the software keyboard, input at least 3 connected figures of the plant:
Example: "25.11" for plant code 25.11.2008
After input completion, press <F1> to start the search. All files matching this code will be filtered. The resulting selection can be scrolled using the cursor keys (F1 for selection start, F2 for selection end). Once found, activate the desired data record with <Enter>. The last measurement on this plant can be viewed pressing <Enter> / „View memory“ / <Enter>. All measured and calculated values can be called up on 5 display pages, using the cursor keys to step thru.
Press <ESC> to escape the preceeding measurement data and the recording of the current data can start.
Measurement available
Record number 1
25.11.2008
Record number 1
25.11.2008
12:15:53 25.11.08
O2 3.2 % CO2 13.1 % CO 0 ppm Efficiency 92.5 % Losses 7.5 % Excess air 1.18 T.Gas 184 °C T.Air 20 °C
Gas analysis 12:15:53 25.11.08 Record number 1
O2 17.5 % CO 0% 738 ppm CO 123 ppm Excess air 7.00
CO measurement 12:15:53 25.11.08 Record number 1
Oxygen check 12:15:53 25.11.08 Record number 1
Oxygen test
O2 19.5 % CO 3 ppm Draught 00.1 hPa
T1 70.4 °C T2 56.3 °C dT 14.1 °C
delta-T measurement
delta T measurement 12:15:53 25.11.08
Record number 1
Soot..Oil trace
Boiler temp.: 65°C
1.Soot meas. : 0.5
2.Soot meas. : 0.3
3.Soot meas. : 0.7 Oil trace : NO
delta T measurement 12:15:53 25.11.08
Record number 1
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8. Flue Gas Analysis
8.1. Gas analysis
After the 1-minute calibration phase, the instrument switches over to the measurement mode. The gas measurement values can be viewed on 4 display pages. Use the cursor keys to scroll the pages.
Pressing <F1> enables to switch, from the values display, to a menu point selected before or on „Standby“ (see chapter Adjustments). Possible menu points are: Soot...Oil trace, Data processing, View memory, Display values, Fuel type, Efficiency (K), Internal, Adjustments. Furthermore you can switch back from any random menu point to the values display with <F1>. Press <F2> to print out the values simultaneously to their recording in the intermediate memory. Press <F3> to cut the CO sensor from the gas path so that it is protected against too high concentrations. Pressing <F4> also enables to switch, from the values display, to a menu point selected before or on „Standby“ (see chapter Adjustments). Possible menu points are: Soot...Oil trace, Data processing, View memory, Display values, Fuel type, Efficiency (K), Internal, Adjustments (back to values display with <F1>).
Switch-off
CO sensor
key <F3>
Hotkey
key <F4>
Re-calibrate the instrument after each
measurement (after one hour at the latest)
to keep the accuracy of the results!
Store and print
values
key <F2>
Hotkey
Key <F1>
O2 3.2 % CO2 13.1 % T.Gas 184 °C T.Air 20 °C
Gas analysis
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The position of the measured and calculated values (gas analysis sub-menu) on the display pages is free selectable. For alteration of the existing succession, proceed as follows:
- Press <Enter> / „Display values“ / <Enter> to activate the function
- select line with cursor keys (Up/Down)
- select desired parameter with cursor keys (Right/Left)
- repeat procedure until desired layout is completed
- Press <Enter> to deactivate the function
Connect the sampling tubing on the instrument to the plug „Connection gas“. Position the sampling probe in the exhaust channel, so that the thermocouple is fully surrounded with the gas (see drawing).
Perform the measurement in the core stream of the exhaust gas channel (probe placed in the hottest gas temperature area). A trend indication for T.Gas easies the core stream search. As long as the display shows an arrow in upwards direction, the measured temperature increases, it means the probe tip moves towards the core stream center. If an arrow in downwards direction is displayed, it means you move the probe away from the core stream and the temperature sinks. If no temperature change is shown for at least 3 seconds, so the trend indication will disappear.
Core stream search
O2 3.2 % CO2 13.1 % CO 0 ppm Efficiency 92.5 % Losses 7.5 % Excess air 1.18 T.Gas 184 °C T.Air 20 °C
Gas analysis
Protection bow
Probe tip
Gas stream
ÏÏÏ
ÏÏÏ
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CO2, efficiency, losses, excess air and dew point are calculated values. They can only be calculated if realistic values for the basic parameters like O2 and the temperatures are available. It must be ascertained that:
O2 < 20,5 % and T.Gas - T.Air > + 5 °C
are given. The dew point can only be calculated accurately if, in the menu "Adjustments", the current barometric air pressure value has been inputed. If the gas temperature falls below the dew point (between 25 and 65 °C), so efficiency will be calculated with condensation gain. In this case a (K) is displayed after „Efficiency“. Correct measurement values are displayed first after a short delay, necessary for the gas transport and the build-up of a stable electrochemical reaction to the sensors. This time period lasts approx. 1 to 1.5 minute. For recording, printout and evaluation, wait until the values do not change anymore. If deviations higher than 2 ppm still occur by the gas values, they can be due to unstable pressure conditions in the exhaust channel.
If the measurement values are stable and the results can be printed out, press the key <Record> (disk symbol) to transfer the values in the intermediate memory (caution: store separately gas analysis, CO, O2 check and draught measu­rements). They will be kept there for a later printout and, if need be, for a final data record storage.
If a printout of the values should be made simultaneously to the intermediate recording, so press <F2> (the complete content of the intermediate memory will be printed).
Measurement stored
in intermediate
memory
O2 3.2 % CO2 13.1 % CO 0 ppm Efficiency 92.5 % Losses 7.5 % Excess air 1.18 T.Gas 184 °C T.Air 20 °C
Gas analysis
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The CO sensor is protected against exceedings thanks to an internal programme. If the 4000 ppm limit value is exceeded, so a purging pump is activated which provides the sensor with fresh air. After sufficient purging time (X behinds CO disappears) the sensor can be reintegrated into the measurement system with <F3> (if you choose „Yes“ at „Adjustments“ / „Internal“ / „CO-Automatic“ the CO sensor switchs to measurement automaticaly). The sensor can also be manually be excluded from the measurement system with <F3>.
8.2. CO Measurement (gas path check)
The gas channel check, called also CO measurement, is used for the technical check of gas-fired plants in regards of safety aspects. Hereby the CO concentration in the gas channel is measured after the flow safety device and calculated on an undiluted value (oxygen rest content in flue gas = 0%). As the gas conditions after the flow safety device are no more homogeneous because of the flow in of secundary air and consequently the core stream measurement can be erratic, the analysis of the exhaust gas is performed along the totality of the exhaust pipe diameter. A multi-hole probe (optional accessory) is hereby used as sampling probe.
The calculated value shown on the line „CO 0 %“ corresponds to the measured CO concentration supposed the oxygen content would amount 0% by the same exhaust gas volume. It is consequently the undiluted CO content in exhaust gas. If the values indication is stable, press <Record> to store the result in the intermediate memory. If a printout of the values should occur simulataneously to the recording in the intermediate memory press <F2> (the complete content of the
intermediate memory will be printed out).
Measurement stored
in intermediate
memory
O2 17.5 % CO 0% 738 ppm CO 123 ppm Excess air 7.00
CO measurement
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8.3. O2 check
This measurement is performed by room-independant plants like gross calorific value plants. It is determined if exhaust gas flows into the combustion air (O2 content drops down / CO content can be present) and herewith influence on the combustion quality. For this analysis, a special multi-hole pro­be (optional accessory) should be used. If the value indicated is stable, press <Record> to store the value in the intermediate memory. If a printout of the values should occur simultaneously to the recording in the intermediate memory, press <F2> (the complete content of the intermediate memory will be printed out).
8.4. Draught Measurement
A trend indication for the draught conditions in the exhaust channel can already be viewed during the gas analysis. Nevertheless the value for the chimney draught will not be stored together with the gas values while pressing <Record> because the differential pressure sensor tends to drifts because of its sensibility. For an exact measurement, it is consequently advised to re-calibrate this sensor just before sampling and documenting the value.
The display shows the current value as well as the recommendation to re-set the zero point of the sensor. Disconnect the draught hose from the instrument for a short moment and press <F4>. The sensor is herewith re-calibrated.
Measurement stored
in intermediate
memory
O2 19.5 % CO 3 ppm Draught 0.01 hPa
Oxygen test
Oxygen test
Draught measurement
Recorded value:
--.-- hPa
0.12 hPa
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Re-connect the draught tubing. The display shows the exact measurement value which can be stored while pressing <Record> and added to those results previous stored in the intermediate memory. The stored value is shown on the display. Press <ESC> to exit the draught measurement menu.
8.5. Flow measurement (option)
This measurement can be done with a pitot tube. At first the pitot factor of the pitot tube must be entered („Adjustments“ / „Internal“ / „Pitot factor“). After connecting the pitot tube to the instrumentment, the zero point of the sensor can be set with <F4>. With <F1> the cross section of the flow channel can be entered (needed for colculation of the flow rate). After the pitot tube iss positioned in the flow channel, the display shows the speed (m/s) and the flow rate (Nm3/h). If the value indicated is stable, press <Record> to store the value in the intermediate memory. If a printout of the values should occur simultaneously to the recording in the intermediate memory, press <F2> (the complete content of the intermediate memory will be printed out).
Measurement stored
in intermediate
memory
Draught measurement
Recorded value:
0.12 hPa
0.12 hPa
Gas speed 0.3 m/sec M.Flow 44 Nm3/h
Flow measurement
Gas analysis
Connections for
pitot tube
Measurement stored
in intermediate
memory
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8.6. Soot...Oil trace
The sub-menu "Soot...Oil trace" enables the input of measured results for boiler temperature, soot dots and oil trace. Select the desired line on the display and activate the input with <Enter>. The input for boiler temperature and soot measurements 1-3 can be made one after the other with help of the instrument keyboard. Press <Enter> to store the value in the data record of the measurement.
The result of the oil trace check will be documented as follows:
- Place cursor on line "Oil trace"
- Consign the result with <Enter> ("No", "Yes" or "- - - ")
Once all inputs have been entered, press <ESC> to exit the menu. The measurement is now complete.
Soot..Oil trace
Boiler temp. : 66°C
1.Soot meas. : -.-
2.Soot meas. : -.-
3.Soot meas. : -.­Oil trace : ----
Select : ↑↓
↵↵
↵↵
Soot..Oil trace
Boiler temp. : 66°C
1.Soot meas. : 1.0
2.Soot meas. : 0.5
3.Soot meas. : 1.5 Oil trace : NO
Select : ↑↓
↵↵
↵↵
Let the probe cool down before fixing it back
in the fixation in the case cover!
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8.7. Measurement record and printout
Inportant: Once the gas analysis is completed, transfer the values recorded in the intermediate memory on the MM card, otherwise they would get lost by switch-off of the instrument!
Press <Print> (printer symbol) to enter the printing menu. The sampled data can be checked one more time („View memory“, <Enter> and scroll with the cursor keys).
The software keyboard enables the input or correction of the 6 lines text of the plant identification. („Input text“, <Enter>, to write text, see page 13).
All data correct? Then press „Memory - > M“ and <Enter> to transfer them in the internal memory or on the MM card ("Disk symbol" is shown in black in the measurement mode). The inputed text is taken over into the data record only by transfer on MM card.
Select („Start printout“ and <Enter>) to print out the data. Press <ESC> to turn back to the gas analysis mode.
The functions „View memory“, „Memory -> M“ and „Input text“ can also be selected out of the measurement mode with <Enter>.
Start printout View memory Memory -> M Input text
Select : ↑↓
↵↵
↵↵
-- ECOM-EN2 --
Start printout View memory Memory -> M Input text
Select : ↑↓
↵↵
↵↵
-- ECOM-EN2 --
Start printout View memory Memory -> M Input text
Select : ↑↓
↵↵
↵↵
-- ECOM-EN2 --
Start printout View memory Memory -> M Input text
Select : ↑↓
↵↵
↵↵
-- ECOM-EN2 --
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9. Mean Value Measurement (option)
By mean value measurement function, measurements can be sampled within an adjustable time frame and mean values can be calculated. Should the single measurement values be stored, then a storage place must be defined as described in chapter 7. Based on this storage place, all measurements will be written consecutively in the next storage places (observe storage capacity!).
Once the fresh air calibration is completed, select the menu point „Mean
values“. Before starting, the parameters „Measurement time“, „Scanning“, „Printer“ and „Record“ should be
checked or modified if need be. The meaning is respectively:
- Measurement time = Time frame during
which the mean values will be sampled
- Scanning = Time interval between the
measurements considered for mean value calculation
- Printer = Documentation of
measurements serving to the mean value calculation
- Record = All measurements for mean
value calculation will be stored
„Measurement time“ and „Scanning“ can be adjusted as follows:
- select menu point and confirm with <Enter>
- set the desired time using the numerical keys:
0.01 = 1 sec = minimal value
59.59 = 59 min : 59 sec = maximal value
- confirm with <Enter>
The settings for „Printer“ can be changed as follows:
- select menu point and confirm with <Enter>
- select desired adjustment with cursor keys
- confirm with <Enter>
Gas analysis Soot..Oil trace Data processing Adjustments Control Diagnostics
Select : ↑↓
↵↵
↵↵
Mean values
Start measurement Measurement time Scanning Printer Record
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The setting for „Record“ can be changed as follows:
- select menu point and confirm with <Enter>
- activate memory function with <F1> or
- deactivate it with <F4>
Activate „Start measurement“ / <Enter> to start the sampling of the data. On the display the current measurement values (constantly updated with new values) are shown. Once the measurement time is over, a protocol with all mean values can be printed (press <Print>).
O2 3.2 % CO2 13.1 % CO 0 ppm T.Gas 184 °C T.Air 20 °C Efficiency 92.5 % Excess air 1.18
Mean values
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10. Adjustments
Additionally to those ecom-EN2 functions described previously, various adjustments can be made in the instrument. From the main menu, select the sub-menu "Adjustments" and confirm with <Enter>. A selection of modifiable parameters, adjustable according to the application, is displayed. Place the cursor on the desired line and press <Enter> to call up or modify the adjustment. The modifiable parameters are:
Unit (adjustment with cursor keys):
- Calculation of gas concentrations in:
- ppm = volume concentration (parts per million)
- mg/m
3
= mass concentration per volume unit
- mg/kWh (undiluted) = mass concentration per power unit
- mg/MJ (undiluted) = mass concentration per power unit
- ppm (undiluted) = volume concentration (parts per million)
- mg/m3 (undiluted) = mass concentration per volume unit
Undiluted: Conversion of the gas concentration on selected reference oxygen:
- mg/kWh and mg/MJ are always calculated on 0% O2 basis
- Conversion formula
O2 reference
(for ppm und mg/m3 - Input after pressing <Enter>):
- Input of O2 reference value O
2 ref
E
ref
= E
meas
*
21 - O
2 ref
21 - O
2 meas
Adjustments Unit O2 reference Fuel type Air pressure
Clock set Paper feed Internal
Select : ↑↓
↵↵
↵↵
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Fuel type (press <Enter> to access selection list):
- Modification of adjusted fuel type (e.g. by measurements at combi-plants)
Air pressure (press <Enter> to access menu):
- Input of barometric air pressure for dew point calculation
Clock set (press <Enter> to access setting menu):
- Correction of internal clock with cursor keys
Paper feed (press <Enter> to activate paper feeding):
- Paper feed line by line
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Internal (press <Enter> to open menu):
- Further instrument settings:
Printout contraste (0..9) (press <Enter> to access input menu):
- Printer contraste adjustment
Display contraste
(press <Enter> to access input menu):
- Display contraste adjustment with cursor keys
Key beep
(<F1> for YES / <F4> for NO):
- Acoustical signal by key pressing
Language: English (change with <Enter>):
- Info about selected language (3 languages selectable)
F1 Hotkey (selection after pressing <Enter>):
- Modification of adjusted menu the programme will open after pressing <F1>
F4 Hotkey (selection after pressing <Enter>):
- Modification of adjusted menu the programme will open after pressing <F4>
Efficiency (K) (<F1> for YES / <F4> for NO):
- Efficiency calculation with or without condensation gain
USB (selection after pressing <Enter>):
- Adjustment of transfer speed and protocol for the USB interface (connection USB) with the cursor keys
Bluetooth (selection after pressing <Enter>):
- Adjustment of protocol for the Bluetooth interface with the cursor keys
Pitot factor (selection after pressing <Enter>):
- Input of Pitot factor for flow rate calculation (standard = 0.93)
Internal Printout contraste Display contraste Key beep Language: English
F1 Hotkey F4 Hotkey Efficiency (K) Baud rate Pitot factor Printout
Select : ↑↓
↵↵
↵↵
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Printout (selection after pressing <Enter>):
- Text input for printout on measurement protocol (8 x 24 characters)
- Input the text of line 1 as follows:
1. Activate character selection list with <F4>.
2. Select keyboard type with <F3> (4 different keyboards available).
3. Use the cursor keys to select the desired character (selected character is outlined by black background).
4. Confirm selection while pressing <Enter>.
5. Repeat procedure until desired text is complete.
6. Once input for line 1 is completed, deactivate the characters selection mode with <F4> and move to the second line with the cursor key <Down>.
7. Once all lines have been processed as desired, exit the menu with <ESC>.
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11. Control
The electrochemical sensors for gas analysis are submitted to a wearing process and do age. They alter their output values along the time depending on the gas concentration, the exposure time and the soiling grade of the sampled gas. The programme monitors the sensors and corrects drifts. But if the drifts and the correlated measurement errors increase, an error message is displayed. In this case the corresponding sensor must be changed by an authorised service centre. The control menu informs about the current status values for the sensors. Further information is also consigned on 2 display pages (use cursor keys to scroll):
- accu voltage (charging status); is displayed as a symbol in all menus: Full charge Half charge Empty
- operation hours since last service
- total operation hours
- date of the next recommended service
- phone number of the next service center
- software version
- serial number
- amount of CO switch-offs
- error amount
O2 19744 mV CO 7 mV Accu 6.09 V
Operation hrs : 8.45 hrs Total oper. hrs: 18.75 hrs
Next maintenance: 01.07.10 Service tel. :02371-945-303
Select : ↑↓
↵↵
↵↵
Prog. version:V1.0 02.04.09 Serial number :EN2-0001 CO purges : 15 Error counter : 21
Operation hrs: 8.45 hrs Total oper. hrs: 18.75 hrs
Next maintenance: 01.07.10 Service tel. :02371-945-303
Select : ↑↓
↵↵
↵↵
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12. Data Processing
If a MM card is inserted in the slot, so it will be used as record medium. The menu „Data processing“ offers the following functions:
Select:
For search or creation of plant files in the scope of assigning measurement values (see § 7.).
View:
Recorded values of the selected plant can be viewed (see § 7.).
Memory (M):
Here all stored measurements (sorted by record number) can be viewed. Single measurement results can be called up as follows:
- Select desired record number with the cursor keys and confirm with <Enter>
- Scroll with the cursor keys
- Press <ESC> to exit
Format:
This function is usually needed by initial adjustment of the instrument at our factory (preparation of MM card for data recording).
Caution: All stored values will be cancelled!
Quit with: ESC
Data processing Select View Memory (M) Format
Date Fuel type 1 01.09.06 11:01 Fuel oil 2 01.09.06 11:02 Fuel oil 3 01.09.06 11:04 Fuel oil 4 01.09.06 11:07 Fuel oil 5 01.09.06 11:11 Fuel oil 6 01.09.06 11:23 Fuel oil 7 01.09.06 11:44 Fuel oil 8 01.09.06 11:53 Fuel oil
Select : ↑↓
↵↵
↵↵
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RDT <-> PC !:
Load data:
Enables the data import from e.g. rbr software (available on our website „www.rbr.de“). See chapter „Technical Data“ for data format information (please observe the transfer options of your software!).
Proceed as follows:
-Connect ecom-J2KN and PC via USB cable.
-Select “Load data“ and confirm with <Enter>.
-Answer the displayed question with YES (<F1>).
-Decide if the data recorded can be cancelled (<F1> for YES / <F4> for NO).
-Start the data transfer on your PC.
Send data:
With this function the data records completed with measurement values can be transferred to the PC programme (procedure similar to chapter
„Load data“).
Data logger:
Here a Data logger record (“Data logger” and key <OK> / on top right on the display appears the disk symbol) can be started or finished (just available when using the multi media card). For each recording one file will be written on the card. The files will be numbered consecutively (J2KDL-
00.csv, J2KDL-01.csv and so on) and can be transferred to PC with a card reader. The length of a dataset is 500 byte which means that on a 32 MB card 64000 measurements could be recorded. In addition to data logger recordings the data could be transferred online (with USB cable at 1200 Baud / Protocol DAS) to the software “DASNT”. The software is available free of charge from the rbr website.
Save to MMC (min. 1 second / max. 255 seconds):
Adjustment of the interval time for data logger recordings.
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13. Diagnostics
13.1. Fault diagnostic
The ecom-EN2 is able to receive and to process information provided via cable transfer by the ecom-AK (read-out head for digital firing automates). Out of the main menu, select the sub-menu
"Fault diagnostic" and confirm with <Enter>. The ecom-EN2 tries to establish
a connection with the ecom-AK (display message: „Search in process“). By successful attempt, the current burner operation stand is displayed as a graphic on the display. The operation stand can be recorded (max. 120 sec). Press <Enter> to initiate a new recording (reset).
Current flame signal
Min. flame signal
ecom-AK
Flame identified
Engine on
Oil pre-warmer / Air pressure monitor is on
Valve 1 is on
Ignition is active
Valve 2 is on
Model name
Recording of operation stand (max. 100 sec.):
1/0 = Continuous phase GM = Fan motor HZ = Oil preheater ZT = Ignition BV1 = Valve 1st stage BV2 = Valve 2nd stage Fla = Flame identified Stö = Disturbance
Reset = Starts a new recording (confirm with <Enter>)
Operation voltage
Cable connection to
AUX connector
DKO 972 / 22
2.3 1.2
228
AUS
AUS
1/0 GM HZ ZT BV1 BV2 Fla Stö
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Use the cursor keys (Up/Down) to call up further data of the firing automate. On the 2nd display page the current error and the number of burner starts are displayed.
Ther 3rd display lists information about error history (type and volume of information dependind on firing automat).
The 4th display page lists information about the monitoring times (type and volume of information depending on firing automate).
Number of burner starts at a total resp. since reset of firing automate
Error statistics (number of errors)
Last 2 errors (Satronic) Last 5 errors (Siemens) (Scroll errors using <Right/Left>)
Current error
Monitoring times of firing automate
Number of startups total 677 Service counter actual 142
Further pages: ↑↓
No error!
Current error
To ta l : 46 Straylight : 22 Safety time : 9 Loss of flame : 17 FT/LW : 0
Flame signal during straylight check
Error history
After: 001 12 sec Stat : 2.2 µA 225 V
Select: ↑↓ <>
Timing values
Safety time (TSA) 4.9 sec Delay time valve 2 40.0 sec Pre-ignition time 17.0 sec Post-ignition time 20.0 sec Delay straylight sup. 11.5 sec Straylight supervision 5.0 sec Rest time TSA (actual) 4.1 sec
Select: ↑↓
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13.2. delta-T Measurement
With the ecom-EN2 a difference temperature measurement is possible. For measurements at pipings (e.g water-in and water-out of heating systems), special temperature sensors are needed, available from your authorised rbr agency. Out of the main menu point "Diagnostics" select the sub-menu "delta-T measurement" and confirm with <Enter>. The instrument indicates the temperature T1 (sensor at connection „Gas temperature“), the temperature T2 (sensor at connection „Air temperature“) and the difference between both temperatures (T1 - T2). Press <Memory> to store the result in the intermediate memory. A printout can be started with <Print>.
13.3. Heating Check (option)
The heating check is a simple, expressive process to evaluate a complete heating plant (heat production, distribution and transfer) from the energetic point of view. Hereby the single plant components get inspected by the heating engineer in a combination of measurements and visual assessment and valued in regards of their energetic quality acc. to a negative point system of maximum 100 points. The higher the score, the farer the current plant is away from the desirable energetic stand and the higher the energy saving potential would be if modernisation measures are conducted. In combination with the special probes required hereto, the ecom-EN2 is able to perform the measurement of the heating check parameters: gas losses, ventilation losses and surface losses. Out of the main menu point "Diagnostics", select the sub-menu "Heating Check" and confirm with <Enter>.
Measurement stored in
intermediate memory
T1 70.4 °C T2 56.3 °C dT 14.1 °C
delta T Messung
Select : ↑↓
↵↵
↵↵
Heating Check
Gas losses Surface losses Ventilation losses Results Delete
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The gas losses measurement is to be performed with the instrument´s sampling probe in the gas core stream after menu call up (see chapter 8.1.). Once the measurement is recorded with <Memory> (disk symbol) the conversion of the measurement results in negative points is available under the menu point „Results“.
The surface losses measurement is performed by a temperature sensor specific for surfaces. The temperature difference between boiler surface and room temperature (air temperature sensor) is determined and the percentual loss is calculated. Once the menu point is called up, the boiler performance must be inputed. To easy the measurement width, depth and height of the boiler can also be entered (dimensions will be memorized for surface calculation). Please proceed as follows:
- activate respective input window with <Enter>
- inputs values using the keys numerical function
- confirm input with <Enter>
or:
- adjust values using the cursor keys <Right/Left>
If no boiler dimensions are inputed, press <F1> (Start) to activate the measurement recording. Here the dimensions for all surfaces must be inputed.
Measurement stored in
intermediate memory
O2 3.2 % CO2 13.1 % CO 0 ppm Efficiency 92.5 % Losses 7.5 % Excess air 1.18 T.Gas 184 °C T.Air 20 °C
Gas analysis
Temperature sensor
for surfaces
Surface loss
Boiler P 24.5 kW Width 1.20 m Height 1.20 m Depth 1.20 m
Start
Modify : ↑↓
↵↵
↵↵
Start
+
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Press <F3> (Start + ->) to start the real measurement. Proceed as follows:
- select surface (boiler side) to be measured with <F1> or <F2>
- position surface sensor
- record temperature difference with <Memory> - up to 10 values can be recorded per surface out of which a mean value will be calculated automatically
- if need be, cancel measurements with <F4>
- repeat this procedure for each surface
Once all surface temperatures have been determined, quit the menu with <ESC>. The surface losses get automatically calculated. The value conversion in negative points is available in the menu point „Results“.
The ventilation loss measurement is performed by a flow probe 30 sec. after burner switch-off. This measurement can be performed at the earliest 5 min. after instrument´s switch-on as the pressure sensor requires this period of time for stabilisation. Once the menu is called up, the values for air pressure, external temperature, boiler performance and exhaust gas pipe diameter must be inputed . Hereto proceed as follows:
- open respective window with <Enter>
- input figures using numerical function of keys
- confirm input with <Enter>
or:
- adjust values using the cursor keys <Right/Left>
Surface loss
Br. 1.20 m Hö. 1.20 m A 1.44 m2 T.O. 40.5 °C T.R. 21.5 °C T.O. 42.5 °C T.R. 21.5 °C
-1-
Surface Record
Surface loss
Wi. --- m He. --- m A --- m2 T.S. --- °C T.A. --- °C T.S. 21.5 °C T.A. 21.5 °C
-0-
Surface Record
Flow probe
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Quit with: ESC
Heating Check
Gas losses 2.9 % Points 2.6 Surface loss 2.29 % Points 3.4 Ventil. loss 3.11 % Points 3.0
Press <F1> (Start) prior to going thru the following steps to start the measurement:
- release tubing of the flow probe
- wait for zeroing of pressure sensor
- re-connect tubing of the flow probe
- position flow probe into exhaust gas pipe (observe mark for flow direction)
- switch off burner and simultaneously press <F1>
or:
- press <F2> to activate timer (5 sec.) and switch off burner by beep
- after approx. 30 sec. the measurement value converted in negative points is available
An overview of the measurements is available under „Results“. Press <Print> to print them out.
Select : ↑↓
↵↵
↵↵
Heating Check
Gas losses Surface loss Ventilation loss Results Delete
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13.2. 4 Pa Measurement (option)
The simultaneous operation of room-dependent firing place and air evacuation system can lead to dangerous low pressure conditions. With the ecom-EN2 it is possible to check the low pressure limit value of 4 Pa and to document in a diagramme the time course of the low pressure value. Once the menu point is called up, the measurement is to be performed as follows:
- connect capillary hose for room where burner is installed to „+“
- connect capillary hose for reference place (staircase or outside air to „-“
- operate firing and evacuation systems with maximal performance
- open window resp. connection door to burner room and check the correct evacuation of the exhaust gases
- zero pressure sensor with <F4>
- position capillary hose for reference location
- start record pressure value course with <F1> (Start) (an acoustical signal is issued every 30 sec. which can be deactivated / re-activated pressing <F2>)
- record pressure by opened window resp. connection door
- close window resp. connection door after approx. 30 sec. and check low pressure
- after approx. 30 sec. open window resp. connection door and check zero point
- close window resp. connection after approx. 30 sec. and check low pressure
- after approx. 30 sec. re-open window or connection door and check zero point
- after approx. 30 sec. close window resp. connection door and check low pressure
Once the measurement time is completed, the diagramme can be viewed on the display (use <F3> to emphasize illustration 1x, 2x, 4x, 8x times or A for automatic). Start a printout if needed with <Print>.
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14. Maintenance Tips
We recommend to send your instrument for maintenance one time a year, however after max. 250 operation hours, to the next authorised service centre.
The following advices will be of help for the daily check and maintenance of single parts or assemblies:
Fine dust filter
Screw off the cover of the condensate trap/gas cooler and check the state of the particle filter. Change it once the filter has a grey colour (= number 2 - 3 of the soot comparison scale).
Fine dust filter
Service made by service centres non-authorised
by rbr Messtechnik GmbH will result in a
complete and immediate lost of any warranty!
Do not use other sensors or feelers from other
manufacturers otherwise the TÜV / DIN EN
approval will not be valid anymore!
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Prefilter
The prefilter made of high-grade steel is within the condensate container. It should be cleaned when contamination (with warm water and dry). Unscrew condensate container and prefilter. Assemble after cleaning again in reverse order.
Sensors
The sensors get calibrated with the reference gas fresh air by each switch-on. Their state is permanently checked by the instrument. New sensors age along the operation time because of the wearing of the reagents (oxygen sensor) and due to soiling respectively exceeding concentrations beyond the nominal measurement range (toxic sensors). The output values of the sensors are (menu "Control"):
O
2
approx. 20000 mV
Others 0 mV (+/- 150)
If an error message is displayed during calibration and cannot be eliminated despite several calibration phases, so the instrument must be checked by a qualified and authorised service centre. The oxygen sensor must show a value of >7000 mV, otherwise it must be changed by an authorised service centre. The CO sensor is protected against exceedings by the internal programme. If the limit value of 4000 ppm is exceeded, a second pump switches on and flows the sensor with fresh air. After sufficient purging time (X behinds CO disappears) the sensor can be reintegrated into the measurement system with <F3> (if you choose „Yes“ at „Adjustments“ / „Internal“ / „CO-Automatic“ the CO sensor switchs to measurement automaticaly). The sensor can also be manually be excluded from the measurement system with <F3>.
Prefilter
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Probe and tubing
Depending on the frequency of use, probe and tubing should be regularly cleaned in order to release particle deposits and to prevent early wearing due to corrosion.
- Release the connections at the instrument and at the probe grip to free the tubing.
- Clean it (flow warm water in then dry respectively blow water drops out.
- Slightly grease the O-rings of the tubing connections from time to time with acid-free grease.
Change printer paper roll
- Release the printer cover (press lock downwards).
- If necessary, extract the paper rest out of the printer. Hereto select "Adjustments"/"Paper feed"/<Enter>).
- Remove the plastics tube of the previous roll.
- Insert the paper end in the slot under the transport roll (paper roll inner side facing you while inserting the paper).
- Convey approx. 3 cm paper thru the printer ("Adjustments"/"Paper feed"/<Enter>).
- Lay the paper roll in the corresponding hollow.
- Insert the paper thru the slot of the printer compartment cover and close the latest.
Lock printer
cover
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15. Technical Data
Parameter Range Principle
O
2
0 ... 21 vol-% Electrochemistry CO 0 ... 4000 ppm Electrochemistry NO (option) 0 ... 5000 ppm Electrochemistry NO2 (option) 0 ... 1000 ppm Electrochemistry SO2 (option) 0 ... 5000 ppm Electrochemistry CO% (option) 4000 ... 63000 ppm Electrochemistry CO
2
0 ... CO
2max
Calculation T-Gas 0 ... 500 °C NiCr/Ni T-Air 0 ... 99 °C Semi-conductor
Differential pressure 0 ... +/- 100 hPa DMS bridge Efficiency 0 ... 120 % Calculation Losses 0 ... 99,9 % Calculation Excess air 1 ... Calculation CO undiluted (adjustable ref. O2) Calculated Flue gas dew point Calculated
Power supply Charger 230 V / 50 Hz~; Accu 6 V / 3,8 Ah Protocole printer integral; 58 mm paper width
Printout individually programmable
Indication graphic display; backlit Dim. (W x H x D) 400 mm x 260 mm x 175 mm Weight approx. 6 kg complete with sampling system
Subject to technical changes
V1.1 / 07.2009
rbr Messtechnik GmbH
Am Grossen Teich 2 D-58640 Iserlohn (Sümmern) Telefon: +49 (0) 2371 - 945-5
Telefax: +49 (0) 2371 - 40305
Internet: http://www.rbr.de
eMail: info@rbr.de
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Description of data record ecom-EN with Multi Media Card
Format data logger recordings: J2KDL-xx.csv (separation mark between values = comma) Format punctual measurements: J2KDV.txt (separation mark between values = comma)
Column Description Remark/Example A Datum DD.MM.YYYY (also by US version) B Time HH:MM:SS (also by US version) C O2 in vol.% 0,0 - 21,0 D CO in ppm 0 - 4000 E NO in ppm 0 - 4000 F NO2 in ppm 0 - 200 G SO2 in ppm 0 - 2000 H CO converted * I NO converted * J NO2 converted * K NOX converted * L SO2 converted * M T.Gas in °C or °F 0 - 500 (US version with other range in °F) N T.Air in °C or °F 0 - 99 (US version with other range in °F) O Draught in hPa 0,00 - 20,00 P CO2 in vol.% 0,0 - 25,0 Q Eff. in % 0,0 - 100,0 R Losses in % 0,0 - 100,0 S Excess air > 1,00 T Dew point in °C or °F 0 - 500 (US version with other range in °F) U Poisoning index > 0,0 V O2 (gas channel check) in vol.% 0,0 - 21,0 W CO (gas channel check) in ppm related to 0,0 vol.% O2 X CO (gas channel check) in ppm Measured value Y O2 (check if O2 mixed) in vol.% 0,0 - 21,0 Z T. Boiler 0 - 999 AA T. Sensor 0 - 99 AB O2 ref. 0,0 - 21,0 AC Unit 0=ppm; 1=mg/m3; 2=mg/kWh; 3=mg/MJ AD Norm N= converted to O2 ref. AE Fuel type number Index acc. to instrument table AF Fuel type text Text acc. to instrument table AG Soot1 0,0 - 9,9 AH Soot2 0,0 - 9,9 AI Soot3 0,0 - 9,9 AJ Oil trace 0=no; 1=yes; AK 20 characters text AL 20 characters text AM 16 characters text AN Serial number AO CO (check if O2 mixed) in ppm AP Draught (check if O2 mixed) in hPa AQ CxHy AR Number copy data AS T1 (deltaT-measurement) AT T2 (deltaT-measurement) AU velocity m/s AV-AW Comma Reserve field AX Comment text AY Comment text AZ Comment text BA Comment text BB Oil consumption CH only BC Firing thermal output CH only BD Operation hours counter CH only BE Code CH only BF free (column 510 always 0) CH only otherwise BB = last column
CR-LF #13#10
* converted on unit (column AC) and converted on O2 ref. (column AB) when column AD = N
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EN2 Manual Addendum
I. Data Logging onto Memory Card
Setup Data Processing Shortcut to F1 Hotkey
1. Turn on analyzer
2. Go to Adjustments -> Internal -> F1 Hotkey
3. Press right arrow to select Data processing and press ENTER
4. The F1 Hotkey is now set to Data Processing -> Press ESC twice to return to Main Menu How to Log Data on a Memory Card
1. Insert memory card into slot located above the printer
2. From Gas Analysis, press F1 hotkey to go to Data Processing
3. Select Datalogger -> Save to MMC -> Input desired logging interval in seconds and press ENTER
4. Select Datalogger -> Prompt “Start dl? Are you sure?” -> Press F1/yes
5. Analyzer is now in Datalogging mode. The blinking disk in the top right corner indicates that datalogging is activated. Press ESC to return Gas Analysis. You are now viewing real-time results while the analyzer is logging data.
6. Once the test is complete, press F1 hotkey to go to Data Processing
7. Select Datalogger -> Datalogger (again) -> Prompt “Finish dl? Are you sure?” -> Press F1/yes
8. You are done! Press down on the memory card to release from the slot and insert memory card into a card reader on a computer to view your results in Microsoft Excel.
NOTE: The file will be saved as “J2KDL-xx.csv”
II. How to Print
Quick Print
1. Enter Gas Analysis mode
2. Press F2 to print real-time readings
Print from memory:
1. While in Gas Analysis mode, press 7/Save to save snapshot to memory (disk icon will appear in the memory box)
2. Press 6/Printer key to print data snapshot from memory
3. Press 7/Save to clear memory (disk icon will clear from memory box)
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Print with text (i.e. site and equipment)
1. While in Gas Analysis mode, press ENTER to display options
2. Select Insert Text and press ENTER, then press ENTER again to select first line of text
3. If one of the letters in the grid is not already highlighted, press F4 to toggle down to the alphanumeric grid. Using the directional keys and ENTER, select the alphanumeric characters to insert text. Press F3 to change grid to lower case, numbers, or other characters. To delete a character, press F4 to toggle up then F2 to delete. Press F1 to accept text. If you wish to insert more lines of text, select the next line and repeat.
4. Press ESC twice to return to Gas Analysis screen -> Print when ready
5. To clear text from printout, press ENTER to display options, select Insert Text, select text line, press F4 to toggle up, move the cursor to the right of the text, press F2 to delete each character, then press ESC until you get back to Gas
Analysis
III. Mean Value Function (Averaging Tests)
1. Turn on analyzer, go to Gas Analysis, select Fuel Type, press No for Data Processing, and wait for self-calibration, then press ESC to return to Main Menu
2. Select Mean Value
3. Select Meas. Time
Input total measuring time in minutes or seconds (for seconds, press decimal first)
4. Select Scanning
Input interval time (for seconds, press decimal first) For example: If the Meas. Time is 5 minutes and the Scanning time is 10 seconds, the mean value will take into account 30 scans and find the average
5. Select Printer
It is recommended to select No Value to print only the final average values (saves paper) instead of printing every scan, every other scan, etc.
6. Do not select Store. Please leave to default setting.
7. Select Start Measurement
Mean value measurement has initiated Press up/down to toggle between mean value and real-time results
8. After the Meas. Time has elapsed, press 6/Printer key to print results
9.
Press ESC, select Mean Value, and press F1 to quit mean value calculation
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