Ecom ecom-LSG, ecom-DP Operating Instructions Manual

Page 1
Operating Instructions
and
Page 2
Index Page
ecom-DP
2. Design ecom-DP 5
3. Connection of components 6
4. Initialisation
4.1. Power supply 7
4.2. Accumulator charging 7
4.3. Clock set 7
5. Numerical indication
5.1. Zeroing pressure sensors 9
5.2. Freezing measurement values 9
5.3. Min. / Max. measurement values 10
5.4. Printout measurement values 10
5.5. Contrast and display backlit 10
6. Pressure check 11
7. Set clock 12
8. Internal instrument settings
8.1. Switch on/off key beep 12
8.2. Pressure Auto -> 0 by start 13
8.3. Choose printer (ecom-P) 13
8.4. Battery loading 13
8.5. Display damping 13
8.6. Pressure unit 14
8.7. Auto OFF function 15
8.8 Contrast 15
8.9 Light 15
9. Sensor setup 16
10. View service info 16
11. Data logger program „ecom DP Logger“ 17
12. Technical data ecom-DP 18
13. Maintenance tip 19
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Page 3
Index Page
ecom-LSG
1. Application 21
2. Instrument design 21
3. Power supply 22
4. Battery change 22
5. Operation 22
6. Leak detection 23
7. Zero point 23
8. Adjustments 24
9. Swtch off 24
10. Function control 24
11. Technical data 25
12. Maintenance tip 25
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1. Application
The ecom-DP is designed to make easy pressure measurements and tightness checks at gas pipes and gas installations.
Please respect the legal safety instructions
by works at gas pipes!
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2. Design ecom-DP
Pressure connection P1+
Pmax = 999,9 mbar
Connection P1-
IR interface
(for IR printer)
Backside
Grafic
display
Connection
loading unit
ON/OFF key
Battery
compartment
Function keys
(current function is
shown on display)
Cursor keys
Confirmation key
Magnetic
fixation
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Page 6
3. Connection of components
Please connect the components as shown on below plan.
Connection
hose
(ecom-DP –
Cross piece)
ecom-DP
Swagelok-
screw connec-
tions
Connection
hose 2
Hose 2
(Gas system – Cross piece)
Connection
Shut-off valve
Cross piece
Quick connections
Hose 1
(Gas system –
Cross piece)
hose 1
Compres-
Plug for not
necessary hose
1. Please use for the pressure check only diffusion-close hoses!
2. For usual pressure measurements also not diffusion-close material like e.g. silicone may be used.
3. A silicone hose can be pushed directly over the quick connection.
If remounting the Swagelok-screw connections, please turn
the nut firmly with your fingers and another 1/4 revolution
with a wrench!
Plug for not necessary
connection at cross piece
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4. Initialisation
4.1. Power supply
The ecom-DP is powered by 3 batteries or 3 accumula­tors. The following types can be used to operate the instrument:
- Battery 1,5 V AA (Mignon)
- Accu 1,2 V AA NiCd (nickel cadmium)
- Accu 1,2 V AA NiMh (metal hydride)
If you are using a accu charger, please adjust the func­tion „Bat. Loading“ (see chapter 8.4.)
Open the battery compartment and insert the batteries. Be careful to ensure proper polarity. If using the re­chargeable battery type, it will be necessary to fully charge the batteries prior to initial use (approx. 4 hours). The voltage of the batteries is monitored by the DP and will indicate a low battery condition by approx. 3.3 V by beeping and flashing a signal on the LCD display. If the voltage sinks (approx. 3 V) so the ecom-DP will auto­matically switch off.
4.2. Accu charging
The accu charging procedure is monitored by the ecom­DP. Once connected to AC power, the instrument switches on. During the charging procedure, a BAT­TERY indicator will be shown on the LCD display. Once the battery is fully charged, the BATTERY indicator on the display will blink. It is possible to operate the ecom­DP on AC power during the charging procedure by pressing the <ON> button.
4.3. Setting clock
The internal clock and the internal RAM memory of the ecom-DP are buffered via a capacitor. If the instrument is without current supply during more than approx. 10 minutes, the recorded information gets lost. Before us­ing the ecom-DP for the first time, adjust the internal clock and delete the internal RAM memory.
Accu warning
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Press <ON> to switch on the ecom-DP. The instrument displays the following:
Clock set Delete RAM Press OK to continue!
- Press twice the <OK> key and the measurement value menu will be displayed.
- Press <F2> (wrench symbol) to call up the menu „In­strument settings“.
- With the cursor keys <UP/DOWN> scroll until the menu point “Set clock”.
- Press <OK> to activate.
Date and time can be set as follows:
1. Select with the cursor keys <RIGHT/LEFT> the posi­tion to be changed (corresponding field blinks).
2. Adjust the correct numbers with the cursor keys <UP/DOWN>.
3. Press <OK> to confirm correct date and time settings.
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5. Numerical indication
After switch-on, the specifications of the pressure sen­sor will be displayed: denomination, measurement range and connection seizure (+/-). Press <OK> to access to the measurement value menu.
5.1. Zeroing the internal pressure sensor
Please remember not to flow the pressure sensors with pressure during the zeroing procedure.
As the difference pressure sensor can drift because of its sensitivity in the zero point, it is possible to reset the zero point.
- Press <F4> (P1) to zero the value of the pressure sensor.
Different functions can be called up with the function key <F1>. The current seizure of the other function keys (<F2> - <F4>) is shown on the display. Press one time <F1> to display the functions „Hold“, „Min/Max“ and „Print“.
5.2. Freezing of measurement value
- Press <F2> (Hold) to „freeze“ that measurement value displayed at the time the key is pressed (active function = Hold indication blinks).
- Press again <F2> (Hold) to quit the „freezing“ and the current value will be displayed.
If „Pressure Auto -> O by start“ is set on
„YES“ (Chapter 8.2), so the internal pres-
sure sensor should be flown with pres-
sure first after the switch-on of the in-
strument, as they are zeroed during
said switch-on procedure.
1. Before making measurements, the instrument must have adapted the ambient temperature!
2. Make sure, that the ambient temperature remains constant during measurement!
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5.3. Minimal / Maximal measurement values
With <F3> (Min/Max) the determined minimal and max­imal values since unit´s switch-on (or deleting via „CLR“) can be called up.
- Press one time <F3> (Min/Max) to view the lowest determined values (Min/Max blinks).
- Press <F2> (CLR) to delete the minimal values (new scanning begins).
- Press again <F3> (Min) to view the highest values (Min/Max blinks).
- Press <F2> (CLR) to delete the highest values (new scanning begins).
- Press one more time <F3> (Max) to quit the menu.
5.4. Printout measurement values
Press <F4> (Print) to transmit the current measurement values via the infrared interface to the IR printer (op­tion). Condition hereto is a trouble free connection (direct sight) between the sending diode at the front of the in­strument and the receiving diode of the printer. The distance between both instruments should not exceed 40 cm (1.3 foot), otherwise a trouble free transmission is not warranted at any time. The printout can be made with the infrared printers ecom-P and HP 82240B. Please choose the used print­er, as shown under capter 8.3.
5.5. Contrast adjustment and lighting
Basing on the previous function seizure, the functions „LUMI“ and „Light“ are displayed after pressing <F1>. The graphic display of the ecom-DP can be adjusted to different visual conditions. The contrast can be adjusted in 5 steps (each key pressing = one step) while press­ing <F3> (LUMI). Additionally the backlighting of the display can be activated while pressing <F4> (Light).
----------------------------------­ecom-DP
-----------------------------------
Date Time
05.10.01 12:12:50
-----------------------------------
P 0.0 (hPa)
-----------------------------------
min max P -0.1 0.1 (hPa)
-----------------------------------
ecom GmbH Am Grossen Teich 2 58640 Iserlohn Tel. 02371-9455
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6. Pressure check
Call up the „Pressure check“ by pressing <F3> (DP)
Proceed as follows:
1. Connect the components a described in chapter 3.
2. Connect the connection hose with the gas system.
3. Create the pre-adjusted test pressure with the com­pressed-air ball (max. 999,9 mbar).
4. Interrupt the connection to the compressed-air ball (switch-off the valve).
5. Start „Pressure check with <OK>. After end of stabili­zation time the measurement time starts automatically.
6. After end of measurement time the result is indicated on the display. With <F2> the result can be printed by an IR-printer (option).
7. If the „Pressure Check“ is selected again, so the re­sult can be called up with <F1> (as long as the ecom­DP is on) or a new measurement can be started with <OK>.
1. Use only air or inert gas for check !
2. Respect the „Technical Rules for Gas installations“!
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7. Clock set
- Scroll with <UP/DOWN> until the menu point “Set clock”.
- Press <OK> to activate. Date and time can be adjust­ed as follows:
1. Select with <RIGHT/LEFT> the position to be changed (corresponding field blinks).
2. Adjust the correct figures using <UP/DOWN>.
3. Confirm with <OK>.
8. Internal instrument settings
Further instrument settings can be performed in the menu “Internal”. Press <OK> to access this menu.
8.1. Key beep on/off switch
- With the cursor keys <UP/DOWN> scroll until the menu point “Key beep”.
- Activate with <OK>.
- With the cursor keys <RIGHT/LEFT> modify the ad­justment (YES or NO).
- Confirm with <OK>.
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8.2. Pressure Auto -> 0 by start
The ecom-DP normally zeroes the internal pressure sensor during switch-on (adjustment „YES“). If the in­strument is to remain connected to a pressure source, so this adjustment can be modified:
- Scroll with the cursor keys <UP/DOWN> until the menu point “Pressure auto -> 0 by start”.
- Press <OK> to activate.
- Use the cursor keys <RIGHT/LEFT> to modify the adjustment (YES or NO).
- Confirm the modification with <OK>.
8.3. Choose printer (ecom-P)
Please choose the used printer as follows:
- Scroll with the cursor keys <UP/DOWN> until the menu point “ecom-P”.
- Press <OK> to activate.
- Use the cursor keys <RIGHT/LEFT> to modify the adjustment (YES = printer ecom-P or NO = printer HP 82240B).
- Confirm the modification with <OK>.
8.4. Battery loading
The ecom-DP is able to work with accus and AC power (option):
- Scroll with the cursor keys <UP/DOWN> until the menu point “Battery loading”.
- Press <OK> to activate.
- Use the cursor keys <RIGHT/LEFT> to modify the adjustment (YES = using AC power for charging accus or NO = no AC power used).
- Confirm the modification with <OK>.
8.5. Display damping
The display damping can be adjusted to various meas­urement duties. 7 damping steps can be selected (1 = no damping; 7 = high damping).
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Additionally the damping steps 3 - 7 enable the selec­tion of a damping progression. This means:
not progressive: by massive pressure changes the display does not react faster than by small pressure changes
low progressive: by massive pressure changes the display reacts some­what faster than by small pressure changes.
high progressive: by massive pressure changes the display reacts much faster than by small pressure changes.
- To change the adjustment, scroll with the keys <UP/DOWN> until the menu point “Damping”.
- Press <OK> to activate.
- Adjust the desired damping step using the cursor keys <RIGHT/LEFT>.
- Press <OK> to confirm.
8.6. Pressure unit
The measuring unit of the internal pressure sensor can be changed. The following units are selectable:
Hectopascal hPa Centimetre water column cmH2O Millimetre mercury column mmHg Pound per square inch PSI Inch water column “H2O Inch mercury column “Hg
For modification:
- Scroll with the cursor keys <UP/DOWN> until the menu point “Pressure unit”.
- Press <OK> to activate.
- Use the cursor keys <RIGHT/LEFT> to adjust the de­sired unit for the pressure sensor.
- Press <OK> to confirm.
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8.7. Auto OFF function
The ecom-DP is able to switch off autonomously after 270 sec.:
- Scroll with the cursor keys <UP/DOWN> until the menu point “Auto OFF function”.
- Press <OK> to activate.
- Use the cursor keys <RIGHT/LEFT> to modify the adjustment (YES = activate the function or NO = disable the function
- Confirm the modification with <OK>.
8.8. Contrast
The contrast of the display can be adjusted with the help of the cursor keys <RIGHT/LEFT>:
- Scroll with the cursor keys <UP/DOWN> until the menu point “Contrast”.
- Press <OK> to activate.
- To increase the contrast use cursor key <RIGHT>.
- To decrease the contrast use cursor key <LEFT>.
- Confirm the modification with <OK>.
8.9. Light
The lighting of the display can be switched ON and OFF.
- Scroll with the cursor keys <UP/DOWN> until the menu point “Light”.
- Press <OK> to activate.
- Use the cursor keys <RIGHT/LEFT> to modify the adjustment (YES = switch ON the light or NO = switch OFF the light
- Confirm the modification with <OK>.
Press <F2> (ESC) to quit the menu “Internal”.
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9. Sensor setup
The sensors in the instrument are given factory speci­fied designations that can be changed by the user. Us­ing the <UP/DOWN> cursor keys, scroll to “Sensor set­up” menu. Press <OK>. Open the edit function by pressing <OK> two times. A maximum of 6 characters (letters, numbers and spe­cial characters) can be used in the sensor designation. Using the <UP/DOWN> cursor keys, select the position to be changed (sign blinks). Use the <UP/DOWN> cur­sor keys to select the character that should stand on this position. Starting from the current one and using the <UP> key, the following characters are stored in the instrument in the following succession:
Blank sign A - Z a - z Ä -Ü ä - ß 0 - 9 Special characters
Once the renaming procedure is complete, press <OK> to store.
10. View service information
- Use the cursor keys <UP/DOWN> to scroll thru until the menu point “Service”.
- Press <OK> and an info window will be opened in which the address and phone number of the competent service centre as well as the instrument version (e.g. ECOM DP V3.1) will be displayed.
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11. Data logger program „ecom-DP Logger“
The measured value process of the ecom-DP can be logged with the help of the data logger program „ecom-DP Logger “. The program can be loaded free of charge from the download area of the ecom homepage www.ecom.de. To trans­fer the data a USB cable (kind becomes. - No.: 55818) and a driver (free down­load from www.ecom.de) is needed. The measured value rows can be stored in the xls format (Excel).
The USB cable can be used as the power supply for
the ecom DP. Therefore the function „Battery loading“
must be adjusted on „no“ when using 1,5 V AA (Mignon) batteries (see 8.4.)!
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12. Technical Data ecom-DP
Power supply: - Battery: 3 x 1,5 V AA (Mignon)
- or accu: 3 x 1,2 V AA NiCd (nickel cadmium)
- or accu: 3 x 1,2 V AA NiMh (metal hydride)
- Internal loading unit
- Connection via 1.3 mm hollow plug
- Loading current approx. 500 mA
Power consumption: - With backlit approx. 90 mA
- Without backlit approx. 45 mA
- Operation time depending on used power supply
Display: - Graphic display
- Resolution 128 x 64 pixel
- Window approx. 43 x 28 mm
Operation: - 4 cursor keys (menu-monitored) - 1 confirmation key
- 4 function keys
- 1 ON/OFF key
Differential pressure measurement: - Pressure range +/- 1500 hPa (mbar) or
- Pressure range +/- 70 hPa (mbar)
Resolution: - 0.1 hPa or
- 0.01 hPa
Accuracy: - < 3% of measurement value
Internal clock: - Adjustment via menu and keyboard
- Buffer accu for battery change only (approx. 1 minute)
Dimensions (LxWxH): - Approx. 170 x 75 x 35 mm
Weight: - Complete approx. 300 g
Ambient temperature: - 0 bis 50 °C
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13. Maintenance tip
To secure the accuracy of your measuring instrument we recommend the annual check by an authorized ecom partner. In the case of strong demand (e.g. perma­nent several hours of measurement per day, rough conditions etc.) shorter inter­vals between checks should be selected - please contact your ecom partner. All ecom partners are listed under www.ecom.de.
Subject to technical changes
V3.1 05.2019
ecom GmbH
Am Großen Teich 2
D-58640 Iserlohn
Telefon: +49 (0) 23 71 - 9 45-5
Telefax: +49 (0) 23 71 - 4 03 05
Internet: http://www.ecom.de
eMail:
info@ecom.de
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Operation Instructions
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1. Application
The gas leak detection head ecom-LSG is engineered for the quick and reliable detection of untight gas installations. Reverse to leak detection sprays which can rise and re-seal e.g. hemp sealings, the leakage detection with the ecom-LSG is made easy and without problems.
The unit shows existing gas concentration on the display and warns with optical and acoustical signals. The sensor sensibility can be adjusted, so that even small leakages can be traced. The robust sensor head is connected with a flexible swan-neck, so that also hardly accessible system parts can be reached.
Please respect the legal safety instructions
by works at gas pipes!
2. Instrument Design
Swan neck
Headphone (in ear)
Display
Sensor head
<HOLD>
key
LED warning
light
Contact pins
<I/O>
key
Headphone connection
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3. Power supply
The ecom-LSG is delivered with two batteries 1,5 V AAA (Micro). Alternatively the following accu types can be used:
1,2 V AAA NiCd (Nickel-Cadmium) or 1,2 V AAA NiMh (Nickel-Metal-Hydride)
Low batteries/accus are indicated by a grey battery symbol at the left side of the display (capacity for approx. 1 h). If the voltage further sinks, the battery symbol will turn to black and the ecom-LSG will switch off automatically.
For recharging the accus you can use the charging station (option).
4. Battery Change
Open the battery compartment located on the back of the instrument and ex­change the batteries (respect polarity). Always dispose of used batteries and ac­cumulators in official recycling containers only (e.g. in battery shops).
5. Operation
Switch on the ecom-LSG in gas-free air. Hereto press the <I/O> key until a beep is given. The instrument starts a warm-up phase during which the sensor is set to operation temperature (running bar graph on display). After warm-up phase the operability is signalized with 3 beeps and display shows the current gas concen­tration as bar graph:
-no gas cocentration = 1 line
-gas concentration > 0,5 % = 14 lines
If necessary (strong ambient noise) the headphones (in ear) can be connected to ecom-LSG (headphone connection). Please use only the supplied headphones from ecom.
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6. Leak Detection
Sweep the sensor head slowly along the gas installation to be checked. As soon as the unit nears a leakage, the display indication reacts and, by exceeding the first threshold (2 lines in display), the red LED blinks.
The blinking red LED together with an acoustical signal (disconnectible) shows an increased concentration of gaseous hydrocarbons. Parallely to the increasing concentration, the signal tone is getting more intensive and the red LED blinks in shorter intervals, so that a leakage can be accurately localized.
The largest concentration registered so far is displayed with a grey bar (dragging announcement). The sensitivity of the sensor (middle sensitivity after switching on) can be adjusted in 3 steps (see Adjustments).
Substances such as silicone, hydrocarbons, leadtetraethyl,
sulfur connections and organic phosphorus connections
cause partially irreversible sensitivity losses
(sensor poisoning)!
7. Zero Point
Indication drifts from the zero point can be corrected while pressing the <HOLD> key (dragging announcement gets erased). pressed longer than 2 seconds. The change of the zero point is indicated by flashing of the first bar. If the <HOLD> key is kept pressed longer than 2 seconds, the original zero point gets back (no flashing of the first bar).
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8. Adjustments
If the <I/O> key is pressed, first the sensitivity step can be selected with the <HOLD> key (small bars = low sensitivity; middle bars = middle sensitivity; large
bars = high sensitivity). After repeated pressing of the <I/O> key, the battery ca­pacity is indicated. If only 4 bars (grey) are indicated, the capacity is still sufficient for approx. 1 hour. With the help of the <HOLD> key the following adjustments can be selected :
- without lighting/without acoustic signal
- with lighting/without acoustic signal
- without lighting/with acoustic signal
- with lighting/with acoustic signal With the <I/O> key the selected adjustment is taken over and the adjustment menu is left.
9. Switch off
Keep the <I/O> key pressed until all bars in display are gone.
10. Function control
Unscrew the cover cap of the testing bottle and hold the sensor head over the opened bottle (see illustra­tion). If the sensor is correct, the bar line display shows a clear reaction. The sensor can be changed at switched off instrument (unscrew sensor head - re­place sensor element with a new sensor element ­mount sensor head).
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11. Technical data
Indication range: up to 0,5 % CH4 Reaction time: < 2 seconds Indication: Bar diagram; Display size approx. 20 x 7 mm 1 bar = no concentration 14 bar = max. concentration
Power supply: Batteries 2 x 1,5 V AAA (micro) or accu 2 x 1,2 V AAA NiCd (Nickel-Cadmium) or accu 2 x 1,2 V AAA NiMh (Nickel-Metallhydride)
Warm-up time: approx. 180 sec. Operation temperature: - 5 to 40 °C Storage temperature: - 25 to 40 °C Operation moisture: 20 to 80 % rF
Dimensions:
- Housing: 155 x 35 x 22 mm
- Swan-neck: 355 mm long Weight: approx. 200 g
The ecom-LSG serves for
seeking out leakages!
Accurate concentration
measurements are not possible!
Changes in air humidity cause
indicator falsifications!
12. Maintenance tip
To secure the accuracy of your measuring instrument we recommend the annual check by an authorized ecom partner. In the case of strong demand (e.g. perma­nent several hours of measurement per day, rough conditions etc.) shorter inter­vals between checks should be selected - please contact your ecom partner. All ecom partners are listed under
www.ecom.de.
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Subject to technical changes
05.2019
ecom GmbH
Am Großen Teich 2
D-58640 Iserlohn
Telefon: 02371 - 945-5
Telefax: 02371 - 40305
Internet: http://www.ecom.de
eMail:
info@ecom.de
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