EcoloxTech 240 Operation Manual

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OPERATION MANUAL
EcoloxTech 240 Warewash
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EcoloxTech
102 NW 22nd Ave
info@ecoloxtech.com
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Table of Contents
Specifications
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Requirements
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Buttons and Display
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Operational Modes
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Settings & Performance
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System Alarms
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Safety Precautions
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Replacing Additive
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Recommended Settings
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Routine Maintenance
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Specifications
Model
EcoloxTech 240 Warewash
Power
AC100/220V 50/60HZ 180W
Dimensions
32 x 17 x 42 cm (12.5 x 6.5 x 16.5 inches)
Weight
11.8 kg (26 lbs.)
Production Cell
Single cell without a membrane
Concentration
0.3% to 0.5% Potassium Hydroxide
Ampere Settings
13 to 22 amp
Pump Speed Settings
0 to 19 (high to low)
Requirements
Ambient Temperature
5 to 50 °C (41 to 122 °F)
Feed Water & Brine Temperature
10 to 30 °C (50 to 86 °F)
Feed Water
Hardness < 80 ppm
Humidity
Less than 96% Relative Humidity (RH)
Minimum Flow Rate
1.2 L/min
Maximum Water Pressure
40 PSI
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Buttons and Display
No.
Description
1
LED display
2
System is running
3
Check error code in LED display
4
System RUN On/Off
5
Mode button (see uses below)
6
Set button (see uses below)
7
Reset alarm to resume running
Operational Modes
The standard mode must be used when no storage tank has
This mode must be used when connecting the system to a
Standard Mode
Level Mode
been installed for storing electrolyzed water.
Setting to standard mode:
1. Press and hold “Set” button for 3 seconds and release
2. Press “Reset” button once
3. Press and hold “Mode” button for 3 seconds and release
holding tank using a float sensor. The system will automatically stop running when the water level reaches a sufficient level to activate the float sensor.
Setting to level mode:
1. Press and hold “Set” button for 3 seconds and release
2. Press “Set” button once
3. Press and hold “Mode” button for 3 seconds and release
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Settings & Performance
Liters per Minute (L)
The liters per minute is a performance measurement and is
not an adjustable setting from within the system. The liters
Voltage (v)
The voltage is a performance measurement and is not
Ampere (A)
The ampere is an adjustable setting. The range is from 13 to
per minute is dependent on the feed water flow into the equipment. A higher feed water flow will decrease the ppm and a lower feed water flow will increase the ppm. The minimum feed water flow must be at least 3 L/min.
Displaying the liters per minute:
1. Press and hold “Set” button for 3 seconds and release. LED display will begin to blink.
2. Press “Mode” button until liters per minute (L) setting is displayed.
adjustable.
Displaying the voltage:
1. Press and hold “Set” button for 3 seconds and release. LED display will begin to blink.
2. Press “Mode” button until voltage (v) setting is displayed.
Max. ampere: 22 Min. ampere: 13
22 amp. Higher settings will generate a more concentrated solution of electrolyzed water which can be measured in free available chlorine (mg/L or ppm).
Adjusting the ampere:
1. Press and hold “Set” button for 3 seconds and release. LED display will begin to blink.
2. Press “Mode” button until ampere (A) setting is displayed.
3. Press “Set” button to increase the ampere. Press “Reset” button to decrease the ampere.
4. Press and hold “Mode” button for 3 seconds and release to complete.
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Error Code
Reason
Action
Err1
Low Flow
Check the flow of the feed water into the equipment.
center.
Err2
Low Current
Replace the Warewash Additive. Press the “Reset”
service center.
Err3
High Current
Replace the Warewash Additive.
unresolved, contact the service center.
Err4
Low Voltage
The voltage is abnormally low. Please contact the service center for further assistance.
Err5
Fan Error
The cooling fan is not functioning. Please contact the service center for further assistance.
Pump Speed (PS)
Max. speed: 0
The pump speed is an adjustable setting. The range is from 0
Min. speed: 19
System Alarms
to 19. Lower settings will increase the pump speed and therefore generate a more concentrated solution of electrolyzed water which can be measured in free available (mg/L or ppm).
Adjusting the pump speed:
1. Press and hold “Set” button for 3 seconds and release. LED display will begin to blink.
2. Press “Mode” button until pump speed (PS) setting is displayed.
3. Press “Set” button to increase the pump speed. Press “Reset” button to decrease the pump speed.
4. Press and hold “Mode” button for 3 seconds and release to complete.
Once corrective action has been taken to sustain the water flow above 1.5 L/min, press the “Reset” button to cancel the alarm. If unresolved, contact the service
button to cancel the alarm. If unresolved, contact the
Press the “Reset” button to cancel the alarm. If
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Replacing the Warewash Additive
Safety Precautions
Ventilation Risks
Electrolyzed water contains small quantities of hydrogen gas (H2),
chlorine dioxide gas (ClO2), and ozone gas (O3) that is released from
Do not install equipment near heat sources over 400°C (750°F)
Electric Shock and Fire Risks
Only use certified outlets. Do not place the equipment in water or
from the power source immediately.
solution into the air. These gases, if accumulated, can be explosive. Electrolyzed water contains free chlorine molecules. Free chlorine molecules have the potential to form chlorine gas (Cl2) when the pH of the solution becomes acidic. Chlorine gas, if inhaled, can cause respiratory irritation or injury and is a health risk. Equipment must be installed in a well ventilated area to avoid the accumulation of gases.
allow the equipment to be exposed to external sources of water. Do not operate equipment if electric cord is damaged. Do not operate equipment in environments of relative humidity greater than 95%. In the event of an electric shock or fire, equipment must be removed
Power Off system
Remove suction line and discard used
additive bottle
Unscrew cap on new additive bottle and break the seal
Place new additive bottle in system and insert suction line
Power On system and press “Reset” button
Warewash Additive (SKU A-1060) can be found at the EcoloxTech Online Store: http://store.ecoloxtech.com
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Recommended Settings
Flow Rate
Surfactant
Sodium Hypochlorite
3 L/min
0.033%
~ 17 ppm
4 L/min
0.025%
~ 13 ppm
5 L/min
0.02%
~ 10 ppm
Routine Maintenance
The following settings are recommended for adjusting the concentration of surfactant and sodium hypochlorite in the warewash water.
There are 3 variables used below for adjusting the concentration of the solution.
1. Ampere (A) - controlled by system settings
2. Pump Speed (PS) - controlled by system settings
3. Flow Rate (L/min) - controlled by the feed water flowing into the equipment
The Ampere should be set to a constant of 22 A. The Pump Speed should be set to a constant of PS 0. The following flow rates should be used to adjust the desired concentration of surfactant and sodium hypochlorite.
Over time and depending on use, deposits can build-up on the electrolysis cells. These deposits can disrupt the electrical current required to generate the quality of electrolyzed water intended per the system settings. When the actual Ampere of the EcoloxTech 240 Warewash system is consistently below 6 Ampere, the system is due for maintenance. When this occurs, contact EcoloxTech support to schedule routine maintenance.
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