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EcoAdd

Ecolab EcoAdd Operating Instructions Manual

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Operating instructions
EcoAdd
Ecolab Dynamic Pump
417102276 EcoAdd Rev. 2-05.2018
08.05.2018
ENGLISH
Table of contents
Table of contents
General remarks....................................................................................................... 7
1.1 Information about the User Manual.................................................................... 7
1.1.1 Call up operating instructions with smartphone............................................... 8
1.2 Evaluation, monitoring & control with smartphones............................................ 8
1.3 Copyright............................................................................................................ 8
1.4 Third party trademarks........................................................................................ 9
1.5 Article numbers / EBS-Article numbers.............................................................. 9
1.6 Symbols, highlighting and enumerations............................................................ 9
1.7 Transport........................................................................................................... 11
1.8 Packaging......................................................................................................... 12
1.9 Storage............................................................................................................. 13
1.10 Identification of the installation - Nameplates................................................. 13
1.11 Warranty.......................................................................................................... 13
1.12 Manufacturer's service and contact address.................................................. 14
2 Safety....................................................................................................................... 15
2.1 General Safety.................................................................................................. 15
2.2 Proper use........................................................................................................ 15
2.2.1 Reasonable foreseeable incorrect use.......................................................... 16
2.2.2 Unauthorised modification and spare parts manufacture.............................. 16
2.3 Life span........................................................................................................... 17
2.4 Safety measures taken by the operator............................................................ 17
2.5 Workforce requirements................................................................................... 17
2.6 Personal protective equipment (PPE)............................................................... 18
2.7 Explanation of the safety symbols used........................................................... 18
2.7.1 Personal protective equipment - PPE............................................................ 18
2.7.2 General information on hazards.................................................................... 19
2.7.3 Environmental protection measures.............................................................. 22
2.8 Obligations of the operator............................................................................... 23
2.9 Further safety settings...................................................................................... 23
2.10
2.11 Installation, Maintenance and Repairs............................................................ 24
Safety when using the data transfer via Bluetooth®........................................
24
3 Package content..................................................................................................... 26
3.1 Accessories...................................................................................................... 29
4 Functional description........................................................................................... 30
4.1 Equipment features - ‘EcoAdd’........................................................................
4.1.1 Additional electronic functions....................................................................... 35
4.2 Evaluation, monitoring & control with smartphone............................................ 35
5 Description of the pump........................................................................................ 36
5.1 Identification of the pump - Type plates............................................................ 36
5.2 Connection sockets / cable bushings............................................................... 37
5.3 Pump head variants.......................................................................................... 37
6 Assembly, installation, modification and upgrades ........................................... 38
6.1 General information and safety......................................................................... 38
6.2 Assembly variants............................................................................................. 39
6.2.1 Stand mounting or floor mounting.................................................................. 40
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Table of contents
6.2.2 Wall mounting................................................................................................ 41
6.2.3 Conversion - change from stand mounting to wall mounting......................... 42
6.3 Installations....................................................................................................... 42
6.3.1 Hydraulic installation...................................................................................... 43
6.3.2 Installation examples..................................................................................... 44
6.3.3 Connection of the suction and pressure lines (metering lines)...................... 46
6.3.3.1 Hose connection with support sleeve and clamping ring............................ 47
6.3.3.2 Pipe and hose connection with tapered part.............................................. 48
6.3.3.3 Pipe and hose connection with attachment nipple and hose clamp........... 49
6.3.3.4 Hose connection with weld-on joint............................................................ 50
6.3.4 Electrical installation...................................................................................... 51
6.3.4.1 Terminal assignment................................................................................... 52
6.4 Language selection........................................................................................... 53
6.5 Modification/upgrade........................................................................................ 54
6.5.1 Modification - turning the pump head............................................................ 54
6.5.2 Upgrading of the EcoAdd with a Bluetooth interface..................................... 55
7 Control / software .................................................................................................. 56
7.1 Further safety settings...................................................................................... 56
7.2 Start Screen...................................................................................................... 57
7.3 Using the touchscreen...................................................................................... 57
7.3.1 Cleaning the touch-sensitive control panel.................................................... 58
7.3.2 Operating buttons.......................................................................................... 59
7.3.3 Scroll bars, radio buttons, selection fields, number and text input................ 60
7.4 Display view during ongoing operation (example)............................................ 62
7.4.1 Symbols in operating mode........................................................................... 63
7.5 Menu structure.................................................................................................. 65
7.6 Main menu........................................................................................................ 66
7.6.1 Open the main menu..................................................................................... 66
7.6.2 Open the main menu with the access code activated................................... 67
7.7 Metering mode.................................................................................................. 67
7.7.1 [Metering mode] [Select V
7.8 Operating mode................................................................................................ 72
7.8.1 [Operating mode] [Manual]............................................................................ 73
7.8.2 [Operating mode] [Pulse]............................................................................... 73
7.8.2.1 [Operating mode] [Pulse] - Concentration.................................................. 74
7.8.2.2 [Operating mode] [Pulse] - Quantity........................................................... 76
7.8.3 [Operating mode] [Power].............................................................................. 77
7.8.3.1 [Operating mode] [Power] [variable]...........................................................
7.8.4 [Operating mode] [Timer]............................................................................... 80
7.8.4.1 [Operating mode] - [Timer] [Seven-day programme].................................. 80
7.8.4.2 [Operating mode] [Timer] [Select interval programme]............................... 82
7.9 Overview - Configuration.................................................................................. 83
7.9.1 Pump name................................................................................................... 84
7.9.2 Selecting the date/time.................................................................................. 85
7.9.3 Language....................................................................................................... 86
7.9.3.1 Language selection..................................................................................... 86
7.9.3.2 Reset the language to German or to another language............................. 87
7.9.4 Access code.................................................................................................. 88
-variable]............................................................... 71
79
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Table of contents
7.9.4.1 Incorrect [Access code]..............................................................................
7.9.4.2 What can I do if I forget the access code?.................................................. 90
7.9.5 Unit ............................................................................................................... 91
7.9.6 Autostart........................................................................................................ 92
7.9.7 Metering enable............................................................................................. 93
7.9.8 Select empty signal........................................................................................ 94
7.9.8.1 Acknowledge automatically: ...................................................................... 95
7.9.8.2 Acknowledge manually: ............................................................................. 96
7.9.9 Alarm relay..................................................................................................... 97
7.9.10 Dosing chemical.......................................................................................... 98
7.9.10.1 No entry.................................................................................................... 98
7.9.10.2 Manual input (manual).............................................................................. 99
7.9.10.3 Chemical selection from an integrated database.................................... 100
7.9.11 Service interval.......................................................................................... 102
7.9.11.1 [Service interval] - [variable].................................................................... 103
7.9.12 Select Batch............................................................................................... 104
7.9.12.1 [Select Batch] - [No batch metering].......................................................
7.9.12.2 [Select Batch] - [Initial preparation]......................................................... 106
7.9.12.3 [Select Batch] - [Initial concentration]..................................................... 107
7.9.13 Container size............................................................................................ 108
7.9.14 Oval gear meter......................................................................................... 109
7.9.14.1 [Oval gear meter] - setting...................................................................... 110
7.9.14.1.1 Metering monitoring............................................................................. 111
7.9.14.1.2 Metering controller............................................................................... 112
7.9.14.1.3 Max. metering phase........................................................................... 113
7.9.15 Diaphragm brakeage................................................................................. 114
7.9.16 Import/export of the configuration.............................................................. 115
7.9.16.1 Importing and updating the configuration................................................ 116
7.9.16.2 Exporting a configuration........................................................................ 117
7.10 Calibration..................................................................................................... 118
7.11 Operating data.............................................................................................. 120
7.12 Info................................................................................................................ 121
7.13 Internal storage............................................................................................. 122
90
105
8 Commissioning .................................................................................................... 123
8.1 Initial commissioning....................................................................................... 124
8.2 Connection and set-up examples................................................................... 125
8.2.1 Operating mode [Manual] (with ‘metering enable’)..................................... 125
8.2.2 Operating mode [Pulse]...............................................................................
8.3 [Operating Mode] [Power]............................................................................... 130
8.3.1 [Operating mode] [Power] [variable]............................................................ 132
8.4 Calibration on initial start-up........................................................................... 133
9 Operation............................................................................................................... 135
9.1 Switching the pump on and off....................................................................... 135
9.2 Configuration of the pump.............................................................................. 135
9.3 Display view during ongoing operation (example).......................................... 136
9.3.1 Symbols in operating mode......................................................................... 137
9.4 Setting or changing the pump capacity in L.................................................... 139
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Table of contents
9.5 Changing a container - Empty signal.............................................................. 140
9.5.1 Container change with the preset (acknowledge auto.).............................. 141
9.5.2 Container change with the preset (acknowledge man.)............................... 142
9.6 Confirm the pump service............................................................................... 143
9.7 Changeover ‘Metering mode’.........................................................................
9.7.1 Metering mode............................................................................................. 144
9.7.1.1 [Metering mode] [Select V-variable].......................................................... 147
9.8 Changeover ‘Operating Mode’....................................................................... 148
9.8.1 Operating Mode........................................................................................... 148
9.8.1.1 [Operating Mode] [Manual]....................................................................... 149
9.8.1.2 [Operating Mode] [Pulse].......................................................................... 149
9.8.1.2.1 [Operating Mode] [Pulse] - Concentration............................................. 150
9.8.1.2.2 [Operating Mode] [Pulse] - Quantity...................................................... 152
9.8.1.3 [Operating mode] [Power]......................................................................... 153
9.8.1.3.1 [Operating mode] [Power] [variable]...................................................... 155
9.8.1.4 [Operating mode] [Timer].......................................................................... 156
9.8.1.4.1 [Operating mode]
9.8.1.4.2 [Operating mode] [Timer] [Select interval programme].......................... 158
9.9 ‘Calibration’ of the pump................................................................................ 159
9.9.1 Calibration.................................................................................................... 159
- [Timer] [Seven-day programme]............................. 156
144
10 Service .................................................................................................................. 161
10.1 Maintenance mode - Service position of the pump - [pump service.]........... 162
10.1.1 Maintenance mode - WITHOUT access code........................................... 162
10.1.2 Maintenance mode - WITH access code................................................... 163
10.2 Service Table................................................................................................ 165
10.3 Replace the suction / pressure valve and metering cartridge....................... 166
10.3.1 Installing the dosing valves in the correct position..................................... 166
10.3.2 Changing the valve cartridges, V3 type..................................................... 167
10.4 Replacing the pump head and diaphragm.................................................... 167
10.5 Pump head size 5 l/h and 11 l/h.................................................................... 168
10.6 Pump head size 30 l/h and 50 l/h................................................................. 169
10.7 Pump head size 120 l/h................................................................................ 170
11 Operational malfunctions / Troubleshooting .................................................... 171
11.1 General troubleshooting and fault rectification.............................................. 172
11.2 Error table for error messages...................................................................... 173
11.2.1 Error code series 100................................................................................. 173
11.2.2 Error code series 200................................................................................. 174
11.2.3 Error code series 300................................................................................. 175
11.2.4 Error code series 400................................................................................. 176
11.2.5 Error code series 500................................................................................. 176
12 Wearing parts and spare parts............................................................................ 177
12.1 Wearing parts............................................................................................... 177
12.1.1 Set of wearing parts 5 l/h and 11 l/h.......................................................... 177
12.1.2 Set of wearing parts 30 l/h, 50 l/h and 120 l/h........................................... 178
12.2 Spare parts................................................................................................... 178
12.2.1 ‘EcoAdd’
12.2.2 Pump heads............................................................................................... 180
control unit................................................................................. 178
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Table of contents
12.2.2.1 Replacement part module: Pump head 5 l/h.......................................... 180
12.2.2.2 Replacement part module: Pump head 11 l/h......................................... 181
12.2.2.3 Replacement part module: Pump head 30 l/h and 50 l/h....................... 182
12.2.2.4 Replacement part module: Pump head 120 l/h...................................... 183
13 Technical data....................................................................................................... 184
13.1 Packaging..................................................................................................... 184
13.2 Equipment marking / Type plate................................................................... 184
13.3 Pump key ‘EcoAdd’......................................................................................
13.3.1 Pump key Group I - "Control unit" [EcoPro|E|S]........................................ 185
13.3.2 Pump key group II - "Pump head" [01110S|D|F|C|0|0|S]........................... 186
13.3.3 Pump key group III - "Housing/driver unit" [1|S]........................................ 187
13.3.4 Pump key group IV - "Packaging/accessories" [S|0]................................. 187
13.4 General data................................................................................................. 188
13.5 Electrical data............................................................................................... 189
13.6 Materials....................................................................................................... 189
13.7 Dimensions................................................................................................... 190
13.7.1 Mounting plate........................................................................................... 190
13.7.2 Metering pump EcoPro.............................................................................. 190
13.8 Metering capacity diagrams/Flow rates........................................................ 191
13.8.1 Flow rate: 5 l/h, metering back-pressure: 1 MPa (10 bar)......................... 191
13.8.2 Flow rate: 11 l/h, metering back-pressure: 1 MPa (10 bar)........................ 191
13.8.3 Flow rate: 30 l/h, metering back-pressure: 0.3 MPa (3 bar)...................... 192
13.8.4 Flow rate: 50 l/h, metering back-pressure: 1 MPa (10 bar)....................... 192
13.8.5 Flow rate 120 I/h, metering back-pressure: 0.3 MPa (3 bar)..................... 193
185
14 Decommissioning, disassembly, environmental protection............................ 194
14.1 Decommissioning......................................................................................... 194
14.2 Dismantling................................................................................................... 195
14.3 Disposal and environmental protection......................................................... 196
15 EC Declaration/Declaration of Conformity......................................................... 197
16
Index...................................................................................................................... 198
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1 General remarks
General remarks
1.1
Information about the User Manual
Read the instructions!
Before beginning all work and/or operating instruments or machines, it is essential to read and understand these instructions. In addition, always heed all the instructions relating to the product that are included with the product!
This operating manual contains all the instructions for installing, commissioning, maintenance and repairs.
– Personnel must have carefully read and understood this manual before
starting any work. The basic premise for safe operation is observing all safety instructions and work instructions in this manual. The local accident-prevention regulations and general safety instructions also apply to the area of application.
– Illustrations in this manual are provided to aid basic understanding and may
deviate from the actual design.
– The original language of this guide is German and, as such, the German
version of the original operating manual shall prevail.
All other languages are translations.
WARNING!
– All instructions must be placed at the disposal of the operating and
maintenance personnel at all times. Please store all manuals and guides as a reference for operation and service.
If the system is resold, the operating manual must be supplied with it.
and noted before installing the system, using it for the first time, and before carrying out any maintenance or repair work.
The latest and complete operating manual is available on the Internet:
http://www.ecolab-engineering.de/fileadmin/download/bedienungsanleitungen/ dosiertechnik/Dosierpumpen/417102276-EcoAdd.pdf
To download the operating manual with a tablet or Smartphone, scan the QR code.
Fig. 1: QR download code for operating manual
7 Rev. 2-05.2018
General remarks
1.1.1 Call up operating instructions with smartphone
The Ecolab ‘DocuApp’ can be used to call up all published operating instructions, catalogues, flyers and CE Declarations of Conformity from Ecolab Engineering using smartphones
The documents shown in the ‘DocuApp’ are always up-to-date and new versions are displayed immediately.
DocuAPP
Download for Android Operating systems:
Google Play Store:
n
https://play.google.com/store/apps/details?id=ecolab.docuApp
Download for iOS operating systems:
n Apple Itunes:
https://itunes.apple.com/us/app/ecolabdocuapp/id1297907763? l=de&ls=1&mt=8
(Android & IOS).
1.2 Evaluation, monitoring & control with smartphones
If the ‘EcoAdd’ has been expanded with an additional Bluetooth PCB (Ä Chapter
3.1 ‘Accessories’ on page 29) and ‘Ecolab EcoAPP’ has been installed on the smartphone, data exchange is possible between the pump and smartphone.
A more detailed description can be found in the operating manual for the ‘EcoAPP’ (article no. 417102266)
EcoAPP
Download for Android Operating systems:
Google Play Store:
n
https://play.google.com/store/apps/details?id=ecolab.ecoApp
Download for iOS Operating systems:
Apple Itunes:
n
https://itunes.apple.com/de/genre/ios/id36?mt=8
1.3 Copyright
This manual is copyright protected.
ransferring this manual to third parties, reproduction in any form – even partially – and
T the exploitation and/or disclosure of the contents without written permission from Ecolab Engineering (hereinafter “the manufacturer”) is prohibited except for internal purposes. Any contravention of this will result in claims for damages.
The manufacturer reserves the right to assert additional claims. The copyright lies with the manufacturer. © Ecolab Engineering GmbH
8Rev. 2-05.2018
1.4 Third party trademarks
Apple, Inc.
General remarks
1.5
Apple®, iPhone®, iPad®, iPad Air®, iT trademarks of Apple Inc. in the United States and other countries.
Bluetooth SIG, Inc.
Bluetooth® is a registered trademark of Bluetooth SIG, Inc.
Google, Inc.
GoogleTM, Android™, Google Play™ and their logos are trademarks of Google, Inc. in the United States and other countries.
Microsoft Corporation
Microsoft®, Windows® and their logos are registered trademarks of the Microsoft Corporation in the United States and other countries.
unes®, App Store® and their logos are registered
Article numbers / EBS-Article numbers
Both item numbers and EBS numbers could be shown in these operating instructions. EBS numbers are Ecolab-internal item numbers and are used exclusively “internal within the group”.
1.6 Symbols, highlighting and enumerations
Symbols, safety information
Safety instructions are marked in this manual with symbols. The safety instructions are introduced with signal words which express the extent of the danger
.
DANGER!
This combination of symbol and signal word indicates an imminently dangerous situation that will lead to serious or fatal injury if not avoided.
WARNING!
This combination of symbol and signal word indicates a potentially dangerous situation which could result in serious or fatal injury if not avoided.
CAUTION!
This combination of symbol and signal word indicates a potentially dangerous situation that could lead to minor or slight injuries if not avoided.
NOTICE!
This combination of symbol and signal word indicates a potentially dangerous situation that could lead to material damage if not avoided.
9 Rev. 2-05.2018
General remarks
ENVIRONMENT!
This combination of symbol and signal word indicates possible dangers to the environment.
Safety instructions in the operating instructions
Safety instructions can refer to specific, individual operating instructions. Such safety instructions are embedded in the operating instructions, so they do not interrupt the reading flow when executing the action. The signal words described above are used.
Example:
1. Loosen screw
.
2. CAUTION!
Risk of trapping on the cover!
Close the cover carefully.
3. T
ighten screw.
Tips and recommendations
This symbol highlights useful tips, recommendations and information for an efficient and trouble-free operation.
Further markings
The following markings are used in this manual to highlight operating instructions, results, collections, references and other elements:
Marking Explanation
1., 2., 3. ...
ð
Step by step operating instructions
Results of the operating steps
References to sections of this manual and related documents
Collections in no set order
[Button] Controls (e.g. button, switch), indicators (e.g. signal lights)
‘Display’ Screen elements (e.g. buttons, assignment of function keys)
10Rev. 2-05.2018
1.7 Transport
Please refer to the “Technical data” section for the packaging dimensions and packaging weight
Improper transport
General remarks
NOTICE! Material damage due to improper transportation!
ransport units can fall or tip over if improperly transported.
T This can cause a high degree of damage.
– Be careful when unloading the transport units on delivery and during
in-house transport in-house transport; observe the symbols and instructions
on the packaging. – Only use the attachment points provided. – Remove packaging just before assembly.
DANGER! Risks when commissioning equipment which has been
transportation.
damaged during
Installation or commissioning must not take place if any transport damage is detected when unpacking the system.
By installing/commissioning damaged components, unmanageable errors may occur, which may lead to irreparable damage to personnel and/or the system with the use of aggressive dosing agents.
Transport inspection
NOTICE!
Check the delivery for completeness and any transport damage.
In case of visible damage, proceed as follows:
n Do not accept the delivery or accept provisionally n Note down the extent of damage in the transport documents or on the delivery slip. n Lodging a complaint.
Claim for any damages as soon as you notice them. Damage claims can only be filed within the
.
applicable period for complaints.
11 Rev. 2-05.2018
General remarks
1.8 Packaging
The individual packages are packaged according to the expected transport conditions. Only environment-friendly materials were used for the packaging. The packaging is designed to protect the individual components up to assembly against shipping damage, corrosion and other damage. Therefore, do not destroy the packaging and only remove it just before assembly
ENVIRONMENT! Risk of environmental damage due to incorrect disposal!
Packaging materials are valuable raw materials and can, in many cases, be used again or be usefully processed and recycled.
Incorrect disposal of packaging materials can be a threat to the environment.
Symbols on the packaging
.
Observe the locally applicable disposal regulations!
Symbol Name Description
The package must be principally transported, handled and stored in such a
Top
Fragile
Keep this product
dry
Protect against
cold
Stack limiting
Electrostatic
sensitive device
way that the arrow is always indicated upwards. Rolling, folding, severe tilting or tumbling or other such handling must be avoided.
The symbol has to be fixed in case of easily breakable goods. Goods marked as such have to be handled with care and must in no way be toppled or fastened.
Goods marked as such have to be protected from high humidity, and thus must be stored covered. If it is not possible to store particularly heavy or bulky packages in halls or shed, they have to be carefully covered with tarpaulin.
Goods marked as such must be protected against excessive cold. These packages should not be stored outdoors.
Maximum number of identical packages that can be stacked, where n stands for the number of permissible packages.
Contact with packages marked as such must be avoided at low levels of relative humidity ground/floor is nonconductive. Low levels of relative humidity must in particular be expected on hot, dry summer days and very cold winter days.
ISO 7000, No 0623
ISO 7000, No 0621
ISO 7000, No 0626
ISO 7000, No 2403
, especially if insulating footwear is being worn or the
12Rev. 2-05.2018
1.9 Storage
Please note the following storage conditions:
n Do not store outdoors. n Store in a dry and dust-free place. n Do not expose to aggressive media. n Protect from sunlight.
void mechanical vibrations.
n A n Storage temperature: +5 to 40°C. n Relative humidity: max. 80%. n For storage periods of more than 3 months, check the general condition of all parts
and packaging regularly. If necessary, refresh or renew the preservative.
General remarks
Under certain circumstances, instructions for storage, which go beyond the requirements listed here, can be found on the package. These must be complied with accordingly
.
1.10 Identification of the installation - Nameplates
All information for the identification of the installation or the information on the nameplate of the installation and all components are located in the chapter
echnical Data ".
"T Important for inquiries is the correct specification of the designation and the
type. This is the only way of ensuring that we can answer your query correctly and quickly.
1.11 Warranty
The manufacturer provides a warranty for operational safety, reliability and performance under the following conditions only:
n Assembly
qualified and authorised specialists with the aid of the User Manual and all the provided documents.
n Our products are used in accordance with the instructions in the User Manual. n Only original equipment spare parts are to be used for repairs.
, connection, adjustment, maintenance and repairs must be carried out by
Our products are built, tested and CE certified in accordance with current standards/guidelines. They left the factory in a safe, faultless condition. T
o keep the equipment in this condition and to ensure risk-free operation, the user must observe the instructions / warnings, maintenance regulations, etc. contained in these operating instructions and, if applicable, affixed to the product.
The general warranty and service conditions of the manufacturer also apply.
13 Rev. 2-05.2018
General remarks
1.12 Manufacturer's service and contact address
Ecolab Engineering GmbH
Raif
feisenstraße 7
D-83313 Siegsdorf, Germany
Telephone (+49) 86 62 / 61 0 Fax (+49) 86 62 / 61 166 Email: engineering-mailbox@ecolab.com
http://www.ecolab-engineering.com
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2 Safety
Safety
2.1
General Safety
DANGER!
If you assume that safe operation is no longer possible the pump must be put out of service immediately and be secured against unauthorized use.
This is the case if:
is visibly damaged
(carry out function check).
The following notes should be observed:
Before any work on the electrical section, disconnect power and secure
against being switched on again .
– The safety provisions for handling chemicals must always be observed and,
if applicable, suitable protective clothing must be worn
– Notes in the product data sheet of the used dosing medium has allways to
be observed.
– The installation may only used with the specified supply and control voltage
in the technical data.
2.2 Proper use
WARNING! Proper use particularly includes the following points:
– The temperature range, the permissible ambient temperature and the
– The metering capacity is between 5 and 120 l/h depending on viscosity and
– The back-pressure must not exceed 1 MPa (10 bar), according to
– The operating voltage has to be produced only as described in the
– The ambient temperature must be between +5 and +45 °C. – The pump has been developed, designed and built for industrial and
Any use which extends beyond or differs from the proper use is considered improper use.
Only liquid, validated chemicals may be metered.
and alkaline products.
maximum media temperature is permissible only as described in the "Technical data".
back-pressure.
DIN EN 809.
"Technical data".
commercial use. The unit is not intended for private use.
Proper use also includes compliance with all control and operating instructions prescribed by the manufacturer
, as well as with all maintenance and servicing conditions.
15 Rev. 2-05.2018
Safety
WARNING! Danger of improper use! Improper use can lead to dangerous situations:
Never use other metering media than the specified product.
trained personnel.
– Wear the appropriate personal protective equipment (PPE) when carrying
out all installation, maintenance and repair work.
2.2.1 Reasonable foreseeable incorrect use
To maintain the function, we use this section in particular to draw your attention to ways in which you may use the pump which, according to the risk analysis conducted by the manufacturer, could result in reasonable foreseeable incorrect use.
n Incorrect use of design versions
(for example incorrect sealing materials, incorrect pump head materials).
n Operational incorrect voltage supplies. n Excessive back-pressures. n Excessive ambient temperatures. n Excessive media temperature. n Incompatible accessory parts. n Incorrect dosing lines. n Line cross-sections too small. n Incorrect ambient temperatures or media temperatures. n Excessive viscosities. n Operation in potentially explosive atmospheres. n Use of unsuitable dosing media.
2.2.2 Unauthorised modification and spare parts manufacture
CAUTION!
Unauthorised modifications or changes are only permissible following discussion with and the approval of the manufacturer
.
Original spare parts and accessories authorised by the manufacturer ensure safety.
The use of other parts excludes liability for the consequences arising from this.
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2.3 Life span
Depending on properly conducted servicing (visual inspection, functional testing, replacement of parts, etc.), the life span is minimum 2 years
Subsequently, revision – and in some cases a major overhaul – by the manufacturer is required.
2.4 Safety measures taken by the operator
It is expressly up to the owner to train, monitor and instruct his operating and maintenance personnel so that they comply with all of the necessary safety measures.
The frequency of inspections and controls must be complied with and documented.
2.5 Workforce requirements
Qualifications
DANGER! Risk of injury if personnel are inadequately qualified!
Safety
.
If inadequately qualified personnel work on the system or are in the hazardous area, hazards may arise that can cause serious injuries and significant material damage.
– All work must be carried out by qualified personnel only!
Keep unqualified personnel away from hazard areas.
NOTICE!
Only those individuals who can be expected to perform their work reliably are authorised as personnel. Individuals whose reactions are impaired, e.g. by drugs, alcohol, medicines, are not authorised. When selecting personnel, the valid age and occupation-specific regulations must be observed.
Manufacturer
Certain work may only be carried out by specialist staf authorised or specially trained by the manufacturer. Other people or personnel are not authorised to carry out this work. To carry out this work, contact our customer service team.
Mechanic
The mechanic is trained for the particular range of tasks in which s/he operates and knows the relevant standards and regulations. The mechanic can perform work on pneumatic and hydraulic systems because of his/her specialized training and experience and can independently recognise and avoid potential dangers.
f of the manufacturer or by staff
Operator
The operator has been instructed by the owner on the tasks entrusted to them and is aware of the potential dangers associated with incorrect behaviour. The operator is only permitted to carry out tasks that go beyond the scope of normal operation if these tasks are specified in this manual and the owner has authorised the operator to do so.
17 Rev. 2-05.2018
Safety
Production supervisor
The production supervisor is capable of performing the work assigned to them because of their technical training, knowledge and experience, as well as awareness of the relevant standards and regulations; they are able to autonomously identify and prevent potential risks. The production supervisor is authorised to give orders to other listed personnel. The production supervisor or authorised personnel are responsible for parameterisation of the system.
Qualified electrician
Qualified electricians are able to carry out the work on electrical system because of their technical training, knowledge and experience, as well as awareness of the relevant standards and regulations; qualified electricians are capable of autonomously identifying and preventing potential risks. Qualified electricians are specially trained for the type of work they do and are familiar with the relevant standards and regulations.
Service personnel
Certain work may only be carried out by the service staf authorised or specially trained by the manufacturer. Other people or personnel are not authorised to carry out this work. To carry out this work, contact our customer service team.
f of the manufacturer or by staff
Specialist
A person with appropriate training, schooling and experience enabling him or her to identify risks and avert danger.
2.6 Personal protective equipment (PPE)
DANGER!
Personal protective equipment, hereinafter referred to as PPE, is used to protect personnel. It is imperative to pay attention to the PPE described in the product data sheet (safety data sheet) for the metered medium.
2.7 Explanation of the safety symbols used
2.7.1
Personal protective equipment - PPE
WARNING! Face guard
A face mask must be worn when working in areas which are marked with the symbol opposite. The face protection is used to protect the eyes and face from flames, sparks or glow as well as hot particles, exhaust gases or liquids.
WARNING! Protective eyewear
Goggles must be worn when working in areas marked with the symbol opposite. Protective eyewear protects the eyes against flying parts and liquid splashes.
18Rev. 2-05.2018
Safety
WARNING! Protective work clothing
In the event of works in areas, which are identified with an adjacent symbol, appropriate protective clothing is to be worn. Protective work clothing is close­fitting clothing with low resistance to tearing, close-fitting sleeves and no protruding parts.
WARNING! Chemical resistant protective gloves
Suitable protective gloves must be worn when working in areas marked with the symbol opposite. Chemical resistant safety gloves protect the hands from aggressive chemicals.
WARNING! Protective gloves, mechanical hazards
In the event of works in areas, which are identified with an adjacent symbol, appropriate protective gloves are to be worn. Safety gloves provide protection of the hands against friction, grazes, punctures or deeper wounds and against coming into contact with hot surfaces.
WARNING! Safety shoes
Suitable protective shoes must be worn when working in areas marked with the symbol opposite. Safety shoes protect the feet from bruising, falling parts, slipping on surfaces and protecting against aggressive chemicals.
2.7.2 General information on hazards
DANGER! Electrical dangers
Electrical hazards are marked by the symbol opposite. W may only be carried out by trained personnel with the appropriate authorisation.
ork in these areas
19 Rev. 2-05.2018
Safety
Risk due to electrical energy
DANGER! Risk of fatal injury from electric current!
Contact with live parts represents immediate danger to life due to electrocution. Damage to the insulation or individual components can be life-threatening.
– Before starting work, create a de-energised state and ensure this state for
the duration of the work. Work on electrical components may only be carried out by professional
electricians.
– Turn off immediately and organise repairs if there is any damage to the
insulation voltage supply. – Never bridge or decommission fuses. – When replacing fuses, observe the correct rating. – Keep voltage-carrying parts away from moisture, as this can cause a short
circuit.
Risk of fire
DANGER! Risk of fire
If there is a risk of fire, it is imperative to use the designated extinguishing agent and to implement suitable safety measures to tackle the fire. It is also imperative here to comply with the safety data sheet for the chemicals you use to tackle the fire!
Risk of slipping
DANGER!
Slipping hazards are marked by the symbol opposite. Spilled chemicals create a risk of slipping when wet..
WARNING! Risk of slipping due to fluid in the operation and provisioning area!
Wear non-slip, chemically resistant shoes when working.
leaking fluids.
ENVIRONMENT!
Immediately soak up any leaking liquids with a suitable binding agent and dispose of properly
.
20Rev. 2-05.2018
Unauthorised access
DANGER! Unauthorised access
The owner must ensure that unauthorised personnel are prevented from accessing the operating area.
Chemical hazards (dosing medium/active substance)
DANGER! Risk of injury to the skin and eyes caused by the chemical used (dosing
medium).
Read the enclosed safety data sheet carefully before using the dosing
medium.
– The safety regulations and the prescribed protective clothing must be
complied with when working with chemicals.
– Attention must be paid to the information included on the product data
sheet of the dosing medium used.
Safety
DANGER!
It is essential that that hands are washed prior to work breaks and at the end of the working day chemicals and about the use of PPE can be found on the relevant safety data sheet for the chemical being used and must be complied with.
ENVIRONMENT! Leaked, spilled dosing media can harm the environment.
Leaked, spilled dosing media must be cleaned and disposed of correctly according to the instructions on the product data sheet. It is essential to ensure that the required personal protective equipment is used.
Preventive action:
Place product containers in a tank to collect leaking fluids without harming the environment.
Safety data sheets
DANGER!
Safety data sheets are always provided with the supplied chemicals. These sheets must be read, understood and all instructions implemented on site before using the chemicals. The operator must provide the required personal protective equipment (PPE) and the described emergency equipment based on the safety data sheets (e.g. eye bottle, etc.). In addition, the operator must instruct and train the persons entrusted with machine operation as appropriate.
. Information about the usual precautions when handling
,
The safety data sheet is primarily intended for the user so that he or she can take any steps necessary for safeguarding his health and safety at work.
21 Rev. 2-05.2018
Safety
If you are not sure you have a current version of the safety data sheet, please contact your Ecolab consultant. He/she will be glad to assist you in ensuring that the measures for safeguarding health in the workplace are guaranteed.
DANGER!
The safety data sheets must be displayed close to the instrument or close to the supply containers so that the relevant countermeasures can be initiated in the event of an accident.
Hazard arising from automatic start-up
DANGER!
Automatic start-up poses a hazard in areas marked with the symbol opposite. An automatic start-up can be initiated as soon as the power supply is connected with no need to press a switch/button beforehand.
CAUTION!
The operator of the pump is responsible for avoiding the risk of an accidental startup of the pump after the power is reconnected using suitable higher level measures!
Hazards caused by pressurised components
DANGER! Danger of injury from pressurised components!
With improper handling, pressurised components can move uncontrollably and cause severe injuries. Liquid under high pressure can escape from pressurised components if handled improperly or in the case of a defect. This can lead to severe or fatal injuries.
– Establish a pressure-free state.
Discharge any residual energy.
which are pressurised during operation.
2.7.3 Environmental protection measures
ENVIRONMENT!
The environmental symbol denotes environmental protection measures.
22Rev. 2-05.2018
2.8 Obligations of the operator
In the EEA (European Economic Area), national implementation of the Directive (89/391/EEC) and corresponding individual directives, in particular the Directive (2009/104/EC) concerning the minimum safety and health requirements for the use of work equipment by workers at work, as amended, are to be observed and adhered to.
The operator must adhere to the local legal provisions for:
n personnel safety (employers' insurance association and accident prevention
regulations, workplace directives), e.g. operating instructions, including those in accordance with Section 20 Hazardous Substances Ordinance (GefStof protective equipment (PPE), health screening;
n safety of work materials and tools (protective equipment, work instructions, procedural
risks and maintenance);
n product procurement (safety data sheets, list of hazardous substances); n disposal of products (Waste Act); n disposal of materials (decommissioning, Waste Act); n cleaning (detergents and disposal); n as well as complying with current environment protection regulations.
Safety
fV), personal
The owner is also required:
n to provide personal protective equipment (PPE). n to incorporate the measures into operating instructions and to instruct personnel
accordingly;
n for operating sites (from 1m above ground): to provide safe access; n to provide suitable workplace lighting in accordance with ASR 7/3. n to ensure that local regulations are complied with during installation and
commissioning, if these procedures are conducted by the owner
2.9 Further safety settings
CAUTION!
When the pump is first started, NO ACCESS CODE is activated!
During the initial configuration of the pump, we strongly recommend enabling the [access code] and only disclosing the set passwords to authorised
Ä
personnel: To exclude the possibility of the pump being used improperly and / or of the
system parameters being adjusted inadvertently, the pump software must be protected by the integrated multi-stage [access code] .
Chapter 7.9.4 ‘Access code’ on page 88
.
Setting the access code also protects the pump against unauthorised access via a smartphone connected via Bluetooth. An unprotected pump can be accessed via the EcoAPP without restriction!
If an access code has been defined on the pump, the pump will only be visible in the EcoAPP once the correct access code for the pump has been entered in the EcoAPP settings.
23 Rev. 2-05.2018
Safety
2.10
Safety when using the data transfer via Bluetooth
®
Communication between the diaphragm metering pump and ‘EcoAPP’ is established via an active Bluetooth® link. T
o achieve this the ‘EcoAdd’ diaphragm metering pump must be equipped with a Bluetooth® PCB. If this is not already factory-fitted, this can also be retro­fitted (accessories).
NOTICE!
The user of the ‘EcoAPP’ is responsible for the use of appropriate safety mechanisms with the link and the data transfer between the ‘EcoAPP’
and the
‘EcoAdd’ diaphragm metering pump via Bluetooth®.
The safety instructions given below must be observed. Ecolab accepts no liability for damage arising from non-observance.
Instructions on data transfer and use of Bluetooth®:
n Update the operating system on the smartphone or tablet being used:
Many attacks utilise weak points in the operating systems and outdated Bluetooth
®
protocols, and for this reason smartphones and tablets must always be kept up to date. The installation of malware protection on the smartphone or tablet of
fers further
protection.
Only activate Bluetooth® when required:
n
Bluetooth® should be switched off whenever it is not required.
n Lock the ‘EcoAdd’ diaphragm metering pump with an access code:
Due to the locking of the pump described in the pump operating manual via an access code, the pump is set to "invisible" in the Bluetooth® environment. The basic Bluetooth® function is retained, but the ‘EcoAdd’ is only detectable by entering the access code within the ‘EcoAPP’.
Check the active instruments in Bluetooth® Overview:
n
Only connect known instruments to the smartphone or tablet. If you want to connect unknown instruments, these should first be checked, or identified and rejected as necessary
n Note other instruments in the reception range!
Only perform pairing with other instruments when there are no other (unknown) instruments in the reception range and check automatic pairings. Bluetooth
®
instruments generally establish connections automatically when this function is switched on. For this reason, regular checks should be performed as to which instruments are being used to connect automatically to the smartphone or tablet used. This is displayed in the settings for the smartphone or tablet. If there are unknown instruments there, the corresponding pairing should be disconnected.
2.11 Installation, Maintenance and Repairs
NOTICE! Material damage by using incorrect tools!
Material damage may arise by using incorrect tools during assembly maintenance or troubleshooting.
Only use the correct tools.
24Rev. 2-05.2018
,
Safety
DANGER! Damage and injuries may occur if installation, maintenance or repair
work is carried out incorrectly
– All installation, maintenance and repair work must only be performed by
authorised and trained specialist personnel in accordance with the applicable local regulations.
– Safety regulations and prescribed protective clothing when handling
chemicals should be followed. Attention must be paid to the information included on the product data sheet for the metering medium used.
– Prior to installation, maintenance and repair works the feeding of the dosing
medium should be disconnected and the system cleaned.
NOTICE! Only original equipment spare parts may be used for maintenance and
repairs.
.
Before maintenance work is permitted to be performed on the pump, the pump should be changed to maintenance mode!
The causes the motor and the diaphragm to be reset, simplifying the maintenance work!
25 Rev. 2-05.2018
Package content
3 Package content
Material pairings are shown here using abbreviations:
– PFC = pump head: PP, O-rings: FKM, valve ball: Ceramic – PEC = pump head: PP, O-rings: EPDM, valve ball: Ceramic – DFC = pump head: PVDF, O-rings: FKM, valve ball: Ceramic – DEC = pump head: PVDF, O-rings: EPDM, valve ball: Ceramic
Ecolab Dynamic Pump ‘EcoAdd’
Capacity Description Article No. EBS No.
Material pairing: PFC
0,05 - 5 l/h, 10 bar: EcoAdd-ES-00510X-PFC-00S-1S-S0 15221000 on request 0,11 - 11 l/h, 10 bar: EcoAdd-ES-01110S-PFC-00S-1S-S0 15222000 on request 0,3 - 30 l/h, 3 bar: EcoAdd-ES-03003S-PFC-00S-1S-S0 15223000 on request 0,5 - 50 l/h, 10 bar: EcoAdd-ES-05010M-PFC-00S-1S-S0 15225000 on request
1.2 - 120 l/h, 3 bar: EcoAdd-ES-12003M-PFC-00S-1S-S0 15226000 on request
Material pairing: PEC
0,05 - 5 l/h, 10 bar: EcoAdd-ES-00510X-PEC-00S-1S-S0 15221100 on request 0,11 - 11 l/h, 10 bar: EcoAdd-ES-01110S-PEC-00S-1S-S0 15222100 on request 0,3 - 30 l/h, 3 bar: EcoAdd-ES-03003S-PEC-00S-1S-S0 15223100 on request 0,5 - 50 l/h, 10 bar: EcoAdd-ES-05010M-PEC-00S-1S-S0 15225100 on request
1.2 - 120 l/h, 3 bar: EcoAdd-ES-12003M-PEC-00S-1S-S0 15226100 on request
Material pairing: DFC
0,05 - 5 l/h, 10 bar: EcoAdd-ES-00510X-DFC-00S-1S-S0 15221300 on request 0,11 - 11 l/h, 10 bar: EcoAdd-ES-01110S-DFC-00S-1S-S0 15222300 on request 0,3 - 30 l/h, 3 bar: EcoAdd-ES-03003S-DFC-00S-1S-S0 15223300 on request 0,5 - 50 l/h, 10 bar: EcoAdd-ES-05010M-DFC-00S-1S-S0 15225300 on request
1.2 - 120 l/h, 3 bar: EcoAdd-ES-12003M-DFC-00S-1S-S0 15226300 on request
Material pairing: DEC
0,05 - 5 l/h, 10 bar: EcoAdd-ES-00510X-DEC-00S-1S-S0 15221400 on request 0,11 - 11 l/h, 10 bar: EcoAdd-ES-01110S-DEC-00S-1S-S0 15222400 on request 0,3 - 30 l/h, 3 bar: EcoAdd-ES-03003S-DEC-00S-1S-S0 15223400 on request 0,5 - 50 l/h, 10 bar: EcoAdd-ES-05010M-DEC-00S-1S-S0 15225400 on request
1.2 - 120 l/h, 3 bar: EcoAdd-ES-12003M-DEC-00S-1S-S0 15226400 on request
OR:
26Rev. 2-05.2018
Package content
Ecolab Dynamic Pump ‘EcoAdd’ with Bluetooth interface
Capacity Description Article No. EBS No.
Material pairing: PFC
0,05 - 5 l/h, 10 bar: EcoAdd-EB-00510X-PFC-00S-1S-S0 15221001 on request 0,11 - 11 l/h, 10 bar: EcoAdd-EB-01110S-PFC-00S-1S-S0 15222001 on request 0,3 - 30 l/h, 3 bar: EcoAdd-EB-03003S-PFC-00S-1S-S0 15223001 on request 0,5 - 50 l/h, 10 bar: EcoAdd-EB-05010M-PFC-00S-1S-S0 15225001 on request
1.2 - 120 l/h, 3 bar: EcoAdd-EB-12003M-PFC-00S-1S-S0 15226001 on request
Material pairing: PEC
0,05 - 5 l/h, 10 bar: EcoAdd-EB-00510X-PEC-00S-1S-S0 15221101 on request 0,11 - 11 l/h, 10 bar: EcoAdd-EB-01110S-PEC-00S-1S-S0 15222101 on request 0,3 - 30 l/h, 3 bar: EcoAdd-EB-03003S-PEC-00S-1S-S0 15223101 on request 0,5 - 50 l/h, 10 bar: EcoAdd-EB-05010M-PEC-00S-1S-S0 15225101 on request
1.2 - 120 l/h, 3 bar: EcoAdd-EB-12003M-PEC-00S-1S-S0 15226101 on request
Material pairing: DFC
0,05 - 5 l/h, 10 bar: EcoAdd-EB-00510X-DFC-00S-1S-S0 15221301 on request 0,11 - 11 l/h, 10 bar: EcoAdd-EB-01110S-DFC-00S-1S-S0 15222301 on request 0,3 - 30 l/h, 3 bar: EcoAdd-EB-03003S-DFC-00S-1S-S0 15223301 on request 0,5 - 50 l/h, 10 bar: EcoAdd-EB-05010M-DFC-00S-1S-S0 15225301 on request
1.2 - 120 l/h, 3 bar: EcoAdd-EB-12003M-DFC-00S-1S-S0 15226301 on request
Material pairing: PEC
0,05 - 5 l/h, 10 bar: EcoAdd-EB-00510X-DEC-00S-1S-S0 15221401 on request 0,11 - 11 l/h, 10 bar: EcoAdd-EB-01110S-DEC-00S-1S-S0 15222401 on request 0,3 - 30 l/h, 3 bar: EcoAdd-EB-03003S-DEC-00S-1S-S0 15223401 on request 0,5 - 50 l/h, 10 bar: EcoAdd-EB-05010M-DEC-00S-1S-S0 15225401 on request
1.2 - 120 l/h, 3 bar: EcoAdd-EB-12003M-DEC-00S-1S-S0 15226401 on request
AND:
27 Rev. 2-05.2018
Package content
Representation Description Article no. EBS No.
Mounting plate with retainer clips (x6) and attachment set
Short instruction manual
‘EcoPro’
& ‘EcoAdd’
35200103 on request
417102268 on request
28Rev. 2-05.2018
3.1 Accessories
For using the pump, suitable hose connections from the accessories are required.
Representation Description Article no. EBS No.
Package content
Bluetooth PCB for upgrading the ‘EcoAdd’ :
252080 on request
Hose connection sets 4/6 mm (only for 5 l/h):
Connection set
Di4/Da6-G3/8-PVDF-NA
Connection set
Di4/Da6-G3/8-PP-GY
Hose connection sets 5/8 mm (for 5 l/h and 11 l/h):
Connection set
Di5/Da8-G3/8-PVDF-NA
Connection set
Di5/Da8-G3/8-PP-GY
Hose connection sets 6/8 mm (for 5 l/h and 11 l/h):
Connection set
Di6/Da8-G3/8-PVDF-NA
Connection set
Di6/Da8-G3/8-PP-GY
Hose connection sets 6/12 mm (for 5 l/h and 11 l/h):
Connection set
Di6/Da12-G3/8-PVDF-NA
Connection set
Di6/Da12-G3/8-PP-GY
252101 on request
252102 on request
252103 on request
252104 on request
252105 on request
252106 on request
252107 on request
252108 on request
29 Rev. 2-05.2018
Functional description
4 Functional description
The ‘EcoAdd’ are diaphragm metering pumps powered by an electric motor to transport clean, non-abrasive metering media.
The stepper motor technology used here means that both, the suction stroke duration and metering stroke duration, can be adjusted separately
This results in a variety of benefits such as a large setting range, virtually continuous and low-pulsation metering, and even the option to respond to high viscosity or challenging intake conditions.
Selecting a corresponding [Metering mode] makes it possible to extend the suction duration per stroke (suction stroke duration) and thus adjust the metering to high product viscosities or challenging suction conditions.
This extension of the suction stroke duration simultaneously results in a reduction in the max. metering output.
Metering time setting:
.
Fig. 2: Time distribution (t) of the suction (s) and metering stroke (p) at a metering rate setting of 100, 50 and 25%
Metering modes S-standard, M-medium and L-low:
Fig. 3: Time distribution (t) of suction (s) and metering stroke (p) with metering modes S-standard, M-medium and L-low
30Rev. 2-05.2018
Calculation formulas:
Functional description
Fig. 4: Graphical illustration of the formula
PtMetering stroke duration StSuction stroke duration ttTime
V Metering capacity
¦
VhLift volume
Example calculation with a pump: Type 00510x:
Stroke frequency
The values for the formula can be found in the table below.
31 Rev. 2-05.2018
Functional description
Type 00510x:
Metering
output Metering mode Display
Standard
Medium 4,17 l/h 141 / min 228 ms
Low 3,33 l/h 111 / min 342 ms
Variable
100 %
(V)
5 l/h 155 / min
2,5 - 5 l/h 104 - 155 / min 380 - 190 ms
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
0,53 l/h
Suction stroke Duration (St)
190 ms
Type 01110S:
Suction stroke Duration (St)
Metering mode Display
Metering
output
100 %
(V)
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
min. metering stroke duration (Pt)
197 ms
min. metering stroke duration (Pt)
Standard 11,0 l/h 176 / min
Medium
Low 7.73 l/h 126 / min 306 ms
Variable 5.8 - 11.0 l/h 117 - 176 / min 340 - 170 ms
9,66 l/h 160 / min 204 ms
1,1 l/h
170 ms
Type 03003S:
Metering
output Metering mode Display
Standard 30 l/h 155 / min
Medium 25 l/h 141 / min 228 ms
100 %
(V)
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
Suction stroke Duration (St)
190 ms
171 ms
min. metering stroke duration (Pt)
3,4 ml
Low
Variable 15 - 30 l/h 104 - 155 / min 380 - 190 ms
20 l/h 111 / min 342 ms
32Rev. 2-05.2018
197 ms
Type 05010M:
Functional description
Metering
output Metering mode Display
Standard
Medium 45 l/h 145 / min 222 ms
Low 36 l/h 114 / min 333 ms
Variable
100 %
(V)
54 l/h 159 / min
27 - 54 l/h 107 - 159 / min 370 - 185 ms
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
5,8 ml
Suction stroke Duration (St)
185 ms
Type 12003M:
Suction stroke Duration (St)
Metering mode Display
Metering
output
100 %
(V)
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
min. metering stroke duration (Pt)
192 ms
min. metering stroke duration (Pt)
Standard 120 l/h 148 / min
Medium
Low 80 l/h 106 / min 360 ms
Variable 60 - 120 l/h 99 - 148 / min 400 - 200 ms
100 l/h 135 / min 240 ms
13.5 ml
200 ms
The stroke frequency varies depending on the mode and calibration.
205 ms
33 Rev. 2-05.2018
Functional description
Operating method of the pump:
A low-noise stepper motor moves a metering diaphragm using an eccentric gear
During the suction stroke, a vacuum is generated through the reverse motion of the diaphragm, and the metering medium is drawn into the pump head through the suction valve.
During the pressure stroke, the diaphragm is moved forward, creating excess pressure, and the medium is pressed into the metering line by the pressure valve.
The delivery rate can be regulated by displaying it. A reduction in quantity means an extension in the metering stroke duration. The duration of the suction stroke remains unchanged here. By selecting a different metering rate, the suction stroke duration can also be modified for higher viscosities or challenging suction conditions.
.
The pumps consist of three main assemblies:
n Housing with driver unit n Pump head n Control unit.
The construction has been chosen in such a way that it is very easy to switch between the
‘EcoPro’ and ‘EcoAdd’ control units.
In addition, the control panels can be rotated variably on the housing.
Ä
Chapter 6.5.1 ‘Modification - turning the pump head’ on page 54.
On the supplied mounting plate, the pump can be fastened top mounting and wall mounting.
Ä
Chapter 6.2 ‘Assembly variants’ on page 39.
without a tool both for table-
CAUTION!
The use of a suction pipe with an empty signal provision and dirt trap from our accessory programme is highly recommended to protect the metering system. The empty signal system causes the pump to cut of
f if the medium in the
container drops below a certain level.
The pump is available in a number of variants:
n The design including complete software control via an operator panel is known as
‘EcoAdd’
.
n By upgrading it with an additional Bluetooth PCB, it can be controlled and evaluated
using the smartphone app ‘Ecolab EcoAPP’ .
Ä
Chapter 6.5.2 ‘Upgrading of the EcoAdd with a Bluetooth interface’ on page 55.
34Rev. 2-05.2018
4.1 Equipment features - ‘EcoAdd’
n button: On/Off button n Viscosity: 4 viscosity modes (standard , medium , low , variable ) n Operating modes: 5 operating modes (Manual, Pulse, Power, Timer, Batch) n Display: Touch display
Setting range: 1:100
n n Data exchange: USB port n Inputs:
Electrical connection
n
Outputs:
Stroke signal
Functional description
4.1.1 Additional electronic functions
n Metering monitoring (in combination with oval gear meter ‘OGM n Metering control (in combination with oval gear meter ‘OGM n Bluetooth module for communication between the pump and smartphone
4.2 Evaluation, monitoring & control with smartphone
If the pump is expanded with an additional Bluetooth PCB and the relevant version of the
‘EcoApp’
smartphone, data exchange between the pump and ‘EcoApp’ is possible:
Ä
Chapter 1.2 ‘Evaluation, monitoring & control with smartphones’ on page 8.
corresponding to the smartphone operating system has been installed on the
PLUS
PLUS
’)
’)
35 Rev. 2-05.2018
Description of the pump
5 Description of the pump
Fig. 5: Structure ‘EcoAdd’
1 Rotary operating device 2 ON/OFF button 3 USB port 4 Input display (touchscreen) 5 Cable bushings and connections behind the display
cover
5.1 Identification of the pump - Type plates
The pump is equipped with a type plate ( data for identification.
The type plate is located on the front of the pump, underneath the display, and is
Ä
explained in
Chapter 13.2 ‘Equipment marking / Type plate’ on page 184 .
Fig. 5, pos. 6) that provides the pump-specific
6 Type plate 7 Mains cable bushing / Mains connection 8 Suction connection / suction valve 9 Pump head 10 Pressure connection / pressure valve
36Rev. 2-05.2018
5.2 Connection sockets / cable bushings
Fig. 6: Connections ‘EcoAdd’
Description of the pump
1 Mains cable bushing / Mains connection 2-5 Cable bushings to the main board with terminals
The connection is described in on page 52 .
Permissible external cable diameters for connecting the inputs/outputs: AD Ø = 5.1-5.7 mm (pos. 2-5). Permissible cables: LIYY 4x 0.5; LIYY 5 x 0.34; LYCY 2 x 0.34; Ölflex 4 x 0.5
The IP65 Code is applicable only when the specified cable is being used.
5.3 Pump head variants
The litre capacity of the pump is defined depending on the design of the pump head and of the dosing valves.
6 Level monitoring (suction lance connection)
Ä
Chapter 6.3.4.1 ‘Terminal assignment’
Fig. 7: Pump head variants
37 Rev. 2-05.2018
Assembly, installation, modification and upgrades
6 Assembly, installation, modification and upgrades
Personnel:
Manufacturer
n
Mechanic
n
Service personnel
n
Specialist
n
6.1 General information and safety
NOTICE! General instructions for installation and assembly:
The pump must be installed at an easily accessible, frost-protected
location.
– The ambient conditions indicated in the "Technical Data" must be complied
with.
– The pump must be installed in a horizontal position.
NOTICE! Material damage by using incorrect tools!
Material damage may arise by using incorrect tools during assembly maintenance or troubleshooting.
Only use the correct tools.
,
DANGER! Damage and injuries may occur if installation, maintenance or repair
work is carried out incorrectly
– All installation, maintenance and repair work may only be performed by
authorised and trained experts in accordance with valid local regulations.
– The safety regulations and the required protective clothing when working
with chemicals must be complied with. Attention must be paid to the information included on the product data sheet for the metering medium used.
– The metering medium supply must be isolated and the system cleaned
prior to installation, maintenance and repair work.
DANGER! Electrical dangers
Electrical hazards are marked by the symbol opposite. W may only be carried out by trained personnel with the appropriate authorisation.
DANGER!
Personal protective equipment, hereinafter referred to as PPE, is used to protect personnel. The personnel who set up and install the pump must use suitable PPE to protect against injury
.
ork in these areas
.
38Rev. 2-05.2018
CAUTION!
– Setup, installation and mounting work are to be performed exclusively by
authorised, trained and approved experts in compliance with prevailing general guidelines and local regulations.
Special measures and protective equipment for metering hazardous or
aggressive chemicals are not listed here.
– When using them, it is imperative that you observe the statutory regulations
and the pertinent product data sheet for the metering medium being used.
6.2 Assembly variants
Assembly, installation, modification and upgrades
The pump can be mounted both upright (e.g. on a bracket or on the metering container as on a wall (suspended, pos. 2).
, pos. 1), as well
Fig. 8: Stand mounting (pos. 1) and wall mounting (pos. 2)
For further variable use, the operating part of the pump can be turned to produce variable connection variants. The dimensions of the pump and of the mounting plate can be seen in
Ä
Chapter 13.7 ‘Dimensions’ on page 190 :
CAUTION!
– The mounting plate must be properly secured to the relevant surface and
the pump must be locked securely into the mounting plate.
Fit the mounting plate only to suitable surfaces that are able to withstand
any vibrations that may arise. – The stability of the pump must be ensured. – The pump must not be subjected to additional (weight) forces. – Additional components may not be set up or deposited there, and people
must not stand on or attach items to pumps which have already been
installed. – The fastening elements are marked with an embossed number 1 and 2 and
the design ensures that they will only fit into the recess in the mounting
plate in one direction.
39 Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.2.1 Stand mounting or floor mounting
Fig. 9: Preparations for stand mounting
1. T
urn mounting plate over
2.
Only fastening elements with the code 1 (Fig. 9, pos. 2) are used for stand mounting.
Insert fastening elements from behind into the four openings marked "table" (= table/stand mounting)
3. T
urn mounting plate over again and hold it against the required mounting position.
and engage into position.
4. Using mounting plate as a template, mark the required boreholes with a sharp pencil.
5. Make the holes.
6. When mounting plate on a stony substrate, use suitable dowels and screws to fix the
mounting plate in place. With table mounting, secure mounting plate using Ø 5 mm screws.
7. Place the pump onto the mounting plate.
8. Slide pump backwards along the mounting plate until it engages with an audible
click.
9.
To remove the pump from the mounting plate, push down on the fixing bracket (Fig. 9, pos. 9).
10. Attach the connecting lines (hydraulic and electric):
Ä
Chapter 6.3.1 ‘Hydraulic installation’ on page 43
Ä
Chapter 6.3.4 ‘Electrical installation’ on page 51.
DANGER!
The mounting plate can also be mounted on a suitable container may be drilled here so as to prevent the metering medium from offgassing.
Only containers which have already been prefabricated over threaded inserts for mounting pumps may be used.
40Rev. 2-05.2018
. No new holes
6.2.2 Wall mounting
Fig. 10: Preparations for wall mounting
Assembly, installation, modification and upgrades
1. T
urn mounting plate over.
2.
For wall mounting, fastening elements with the code 2 (Fig. 10, pos. 3) and with code 1 (Fig. 10, pos. 2)
are used.
Insert fastening elements (labelled: 1, Fig. 10, pos. 2) from behind into the two upper openings marked "wall"
(= wall mounting)and engage into position.
3. Insert fastening elements (labelled: 2, Fig. 10, pos. 3 ) from behind into the two lower
openings marked "wall" and engage into position.
4. T
urn mounting plate over again and hold it against the required mounting position.
5. Using mounting plate as a template, mark required boreholes with a sharp pencil.
6. Make the holes.
7. Fasten the mounting plate securely to the wall.
The hooks of the fastening elements must point upwards.
8. Place pump onto the hooks on the mounting plate from above.
9. Slide pump downwards onto the mounting plate until it engages with an audible click.
10.
To remove the pump from the mounting plate, push down on the fixing bracket (Fig. 10, pos. 10).
11. Attach the connecting lines (hydraulic and electric):
Ä
Chapter 6.3.1 ‘Hydraulic installation’ on page 43
Ä
Chapter 6.3.4 ‘Electrical installation’ on page 51.
41 Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.2.3 Conversion - change from stand mounting to wall mounting
To allow the pump to be adjusted to the site conditions, you can use the pump in either stand-mounted or wall-mounted form.
Fig. 11: Change from stand mounting (upright, e.g. floor, bracket or canister) to wall mounting (hanging).
1. Remove the connector lines as far as necessary (hydraulically and electrically).
2. Press the fixing bracket on the mounting plate down to release the lock on the pump.
3. Move the pump on the mounting plate back until the fastening elements from the
pump base engage into position.
4. Remove the pump from the mounting plate by lifting upwards.
5. Fit the mounting plate on the wall.
6. Place the pump on the mounting plate from above so that the fastening elements on
the mounting place engage in the recesses on the side of the pump.
7. Push the pump downwards onto the fastening elements until they audibly engage.
8. Attach the connecting lines (hydraulic and electric):
Ä
Chapter 6.3.1 ‘Hydraulic installation’ on page 43
Ä
Chapter 6.3.4 ‘Electrical installation’ on page 51.
6.3 Installations
Some of the graphics shown in this chapter are schematic diagrams which are intended to represent the general installation.
The installation examples and applications shown here are of a functional nature. They provide an overview of correct forms of installation, or approaches to be avoided, in order to ensure that it works properly
.
42Rev. 2-05.2018
6.3.1 Hydraulic installation
Assembly, installation, modification and upgrades
Personnel:
n n n
Installation diagram
Mechanic Service personnel Specialist
1 Overflow valve 2 Pressure control valve 3 Option: Multi-function valve (MFV) 4 Suction pipe or bottom admission valve D Pressure valve P Pump head S Suction valve
Overflow valve and and pressure control valves , (Pos. 1 and Pos. 2) may be replaced by a multi-function valve (MFV) (Pos. 3) from our range which combines all these functions.
43 Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.3.2 Installation examples Installation examples - Hydraulic installation
With media that tend towards sedimentation, the base suction valve or the foot valve of the suction line or suction lance must be mounted above the expected sludge layer
Term definition Siphoning
Siphoning refers to the maximum fluid level (in this case the supply container) being higher than the lowest point in the metering line. In this process, the fluid runs out of the metering line without any pump output and solely via what is known as the "hydrostatic pressure equalisation".
Installation example 1
.
The metering pump should ideally be positioned on or over the metering container (pos. A).
A positive pressure dif between the back-pressure at the injection point and the pressure at the metering pump (pos. B). If this is not the case, a pressure control valve (pos. 2) must be included in the metering line. In addition, to avoid excessively high pressure levels in the metering line, an appropriate excess safety valve (pos. 3) must be installed.
This valve’s overflow line should be fed back into the container in a depressurised state.
A spring-loaded injection, or metering valve (pos. 1) should be installed at the injection point (pos. C) (including with supplying metered amounts into depressurised systems).
For easy venting of the metering pump, the vent connection should be routed via a separate line back to the metering medium container (D).
ference of at least 0.1 MPa (1 bar) must exist
CAUTION!
Neither the overflow line nor the vent line is permitted to be fed back into the suction line of the metering pump!
Installation example 2
1 Injection valve / metering valve 2 Pressure control valve 3 Overflow valve
For outgasing media or for products with a viscosity > 100 mPas, installation in feed mode is recommended. In this process, ensure that the injection point (pos. 1), is positioned above the supply container and/or an appropriate pressure control valve (pos. 2) is installed. These measures avoid the supply container being siphoned.
44Rev. 2-05.2018
Installation example 3
A pressure-retention valve or metering valve is not a shut-off device which is absolutely tight sealing.
Assembly, installation, modification and upgrades
1 Injection valve / metering valve 2 External release 3 Solenoid valve 4 Pressure control valve
When metering in pipes with a vacuum, a pressure control valve (pos. 4) is to be installed in the metering line.
In order to prevent the metering medium from escaping while the pump is stopped, we also recommend installing a solenoid valve (pos. 3), which is released with the pump.
Installation example 4
Installation example 5
1 Overflow valve 2 Injection valve / metering valve
The metering point should not be positioned below the supply container as this creates a risk of the supply container being siphoned empty
.
Suction lines should be kept as short as possible. Long and intertwined suction lines can lead to accumulation of air in the
system. The suction height must be a max. of 2 m and the maximum flow rate is
max. 0.3 m/s!
45 Rev. 2-05.2018
Assembly, installation, modification and upgrades
Installation example 6
The suction line must always be installed sloping upwards towards the metering pump.
Installation example 7
A metering monitoring instrument, such as an oval gear motor (pos. 1), or flow monitor overflow valve and upstream of a pressure control valve or metering valve.
, must be installed into the metering line downstream of the
6.3.3 Connection of the suction and pressure lines (metering lines)
CAUTION!
Ensure that the required seal is achieved when connecting the suction and pressure lines by fitting
O-rings on the
connections.
In order to protect the metering system, we strongly recommend the use of a suction lance with an empty signal system and dirt trap from our accessory programme! The empty signal system causes the pump to cut off if the medium in the container drops below a certain level.
46Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.3.3.1 Hose connection with support sleeve and clamping ring
Fig. 12: Pipe and hose connection with integrated support sleeve
1 Pipe or hose connection 2 Union nut 3 Clamping ring 4 Slip-on bushing 5 Female connector
6 O-ring 7 Suction valve, pressure valve A1 Pipe or hose attached A2 Target state after assembly B1 Valve connection: Target state after assembly
1. Place the O-ring (6) in the groove of the suction or pressure valve (7).
2. T
ighten the female coupling (5) (detail B1).
3. Cut hose (1) straight.
4. Push the union nut (2) and clamp it over the hose (1).
5. Push the clamping ring (3) over the hose (1).
6. Push the hose (1) onto the support sleeve (4) up to the stop (detail: A1).
7. T
ighten the female coupling (5) (detail A2).
47 Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.3.3.2 Pipe and hose connection with tapered part
Fig. 13: Pipe/hose connection with tapered part
1 Hose 2 Union nut 3 Clamping piece 4 Tapered part
5 O-ring 6 Suction valve, pressure valve A1 Pipe or hose attached B1 Valve connection: Target state after assembly
1. Cut hose (1) straight.
2. Push the union nut (2) and clamp it over the hose (1).
3. Push the clamping piece (3) over the hose (1).
4. Push the hose (1) onto tapered part (4) up to the stop collar (detail A1).
5. Push the clamping piece (3) towards the tapered part (4) until there is discernible
resistance.
6. Place the O-ring (5) in the groove of the suction or pressure valve (6).
7. T
ighten the union nut (2) (detail B1).
48Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.3.3.3 Pipe and hose connection with attachment nipple and hose clamp
Fig. 14: Pipe and hose connection with attachment nipple and hose clamp
A Detail/Section: Illustration of individual part 1 Hose 2 Union nut 3 Tapered part 4 O-ring
5 Suction valve, pressure valve 6 Hose clamp A1 Pipe or hose attached B1 Valve connection: Target state after assembly
1. Cut hose (1) straight.
2. Push the union nut (2) and clamp it over the hose (1).
3. Push the hose clamp (6) over the hose (1).
4. Push the hose (1) onto tapered part (3) up to the stop collar (detail A1).
5. Place the O-ring (4) in the groove of the suction or pressure valve (5).
6. T
ighten the union nut (2) (detail B1).
7. Push the hose clamp (6) downward and tighten (detail B1).
49 Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.3.3.4 Hose connection with weld-on joint
Fig. 15: Pipe and hose connection with female coupling
1 Weld-on joint 2 Pipe or hose 3 Union nut 4 O-ring
1. W
eld the weld-on connection (1) to the hose connection.
5 Suction valve, pressure valve A1 Pipe or hose in the weld-on joint B1 Valve connection: Target state after assembly
2. Place the O-ring (4) in the groove of the suction or pressure valve (5).
3. T
ighten the union nut (2) (detail B1).
50Rev. 2-05.2018
6.3.4 Electrical installation
Assembly, installation, modification and upgrades
Personnel:
Qualified electrician
n
DANGER! Risk of electric shock
Pay attention to disconnect the power supply immediately and to secure against accidental switch-on!
Fig. 16: Electrical installation ‘EcoAdd’
1. Remove all four housing screws.
2. Remove the front cover
3. T
o connect additional external enable signals, route the connector lines through the
.
clamping cube.
The mains cable is already installed at the factory.
4. Complete electrical installation
Ä
Chapter 6.3.4.1 ‘Terminal assignment’ on page 52.
Permissible external cable diameters for connecting the inputs/outputs: AD Ø = 5.1-5.7 mm. LIYY 4 x 0.5; LIYY 5 x 0.34; L
YCY 2 x 0.34
Permissible cables: Ölflex 4 x 0.5
The IP65 is applicable only when the specified cable is being used.
5. After electrical installation has been completed, fit the cover back onto the housing.
NOTICE!
Make sure that the seal is free of dirt to ensure that it seals the system properly
.
6. NOTICE!
Tighten all four housing screws (Pos. 1) "by hand".
51 Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.3.4.1 Terminal assignment
The terminals can be accessed after dismounting the front lid, (see
Ä
Chapter
6.3.4 ‘Electrical installation’ on page 51, Fig. 16, pos. 2).
According to the terminal assignment described below, adjustments can be made to the controller inputs by the customer.
NOTICE!
Only skilled personnel are authorised to carry out all changes to the terminal assignment. Contact our Customer Service if you have any queries or need assistance.
Fig. 17: Terminal assignment ‘EcoAdd’
L1 Mains phase (live conductor) N Neutral line 1 Alarm output: NC 2 Alarm output: Common 3 Alarm output: NO 4 Stroke signal output: ­5 Stroke signal output: + 6
Internal bus: GND 7 Internal bus: CAN L 8 Internal bus: CAN H 9 Internal bus: 24 V 10 Metering monitoring: Bus (oval gear meter) 11
Metering monitoring: GND 12
Metering monitoring: Flow monitoring 13 Metering monitoring: 5 V 14
Diaphragm monitoring: GND
15
Diaphragm monitoring: Diaphragms 16 Diaphragm monitoring: 5 V 17 Diaphragm monitoring: Anode 18 Control input: Standard signal mA (-) 19 Control input: Standard signal mA (+) 20
Control input: Enable signal ü 21
Control input: GND 22
Control input: Pulse 23 Control input: 5 V output 24 Control input: Batch start signal { } 25
Level monitoring: GND 26
Level monitoring: Level pre-warning 27
Level monitoring: Empty signal (suction lance
connection)
Permissible external cable diameters for connecting the inputs/outputs: AD Ø = 5.1-5.7 mm. LIYY 4 x 0.5; LIYY 5 x 0.34; L
YCY 2 x 0.34
Permissible cables: Ölflex 4 x 0.5
The IP65 is applicable only when the specified cable is being used.
52Rev. 2-05.2018
6.4 Language selection
The pump is set to display a language selection screen the first time it is switched on to ensure that the operating language is suitable for the on-site operating personnel.
The language selection screen is displayed in English because this makes it easiest to select from the languages available and English is widely understood.
Fig. 18: Language selection after starting the ‘EcoAdd pump’
Assembly, installation, modification and upgrades
Language selection after switching on the pump for the first time:
1.
‘Press the ON/OFF button’ on the pump.
The pump switches on.
ð
The ‘Language’
screen for language selection is displayed.
2. Select the required system language.
The following languages can be selected:
n English n Spanish n German n French n Italian
3.
Press the Next button.
The selected language is saved.
ð
The pump switches of
f automatically. After re-starting the pump, the start screen is displayed with all parameters (pos. 4). The pump is ready for operation after approx. 5 seconds (pos.5).
53 Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.5 Modification/upgrade
6.5.1
Modification - turning the pump head
To allow the pump to be adjusted to the site conditions, it is possible to turn the control unit (operating unit/upper part of the pump).
DANGER! Risk of electric shock
Pay attention to disconnect the power supply immediately and to secure against accidental switch-on!
Fig. 19: Turning the pump head
1. Loosen the fastening screws on the control unit.
The screws (1) are not secured against falling out! Ensure that the screws are not lost during disassembly and do not use any screws other than those originally provided.
2. Lift the control unit approx. 5 cm upwards.
Two cables that pass control signals to the pump are located between the pump control unit and the bottom part of the pump. When performing
the modification, ensure that you do not trap these cables between the control unit and the upper part of the pump.
3. T
urn the control unit in the desired direction and place it on the housing.
The blue pump housing contains a seal for the control unit. During
4. T
assembly
ighten the fastening screws on the control unit (operating unit/upper part of the
, ensure that the seal is free of contamination to prevent leaks.
pump).
The tightening torque for the fastening screws on the control unit is approx. 1 Nm. T
o prevent damage to the thread, we recommend
tightening the screws by hand.
54Rev. 2-05.2018
Assembly, installation, modification and upgrades
6.5.2 Upgrading of the EcoAdd with a Bluetooth interface
T
o be able to monitor and control the pump using a suitable smartphone, you must fit a
Bluetooth PCB.
The pump can be ordered both with and without Bluetooth PCB. The Bluetooth function can also be upgraded:
Ä
See
DANGER! Risk of electric shock
Pay attention to disconnect the power supply immediately and to secure against accidental switch-on!
The following section explains how to fit the Bluetooth PCB.
Chapter 3.1 ‘Accessories’ on page 29.
Fig. 20: Upgrading with Bluetooth PCB
Order number for Bluetooth PCB: Article no.: 252080 (EBS no.: on request)
1. Loosen the lid screws (4 x 1) using a T
orx wrench (TX25).
2. Remove the lid (2) by pulling it forward.
3. Remove the connectors numbered 4-5, 6-8, 10-13 and 14-17 to create room to
install the Bluetooth PCB (4).
4. Push the Bluetooth PCB (4) into the slot.
5. Insert the connectors 4-5, 6-8, 10-13 and 14-17 again in the correct order
6. Check the front lid seal for contamination and clean as necessary
.
.
7. Place the front lid (2) on the housing in the correct position.
8. T
ighten the fastening screws.
NOTICE!
The tightening torque for the fastening screws on the control unit is approx. 1 Nm. T
o prevent damage to the thread, we recommend
tightening the screws by hand.
Once the Bluetooth PCB has been installed correctly, the Bluetooth symbol Fig. 20(9) appears in the bottom right of the display when you switch on the pump.
55 Rev. 2-05.2018
Control / software
7 Control / software
Personnel:
Production supervisor
n
Operator
n
General information:
– The control unit / software described in this section relates exclusively to
the pump type ‘EcoAdd’.
– The overviews shown of the menu levels only appear in the first setting
level.
– The following screens show example displays for a pump with a capacity of
1 l/h. The illustrations and information shown will differ for other pump
To control and monitor the pump, it is possible to communicate with the pump using a smartphone having the Ecolab EcoAPP (Android operating system from version 4.4.3 and IOS (Apple) operating system from However, further explanation on these functions is not available in this instruction.
Further information can be found in the software description of the EcoAPP (Article no. 417102266)
version 6).
7.1 Further safety settings
CAUTION!
When the pump is first started, NO ACCESS CODE is activated!
During the initial configuration of the pump, we strongly recommend enabling the [access code] and only disclosing the set passwords to authorised
Ä
personnel: To exclude the possibility of the pump being used improperly and / or of the
system parameters being adjusted inadvertently, the pump software must be protected by the integrated multi-stage [access code] .
Setting the access code also protects the pump against unauthorised access via a smartphone connected via Bluetooth. An unprotected pump can be accessed via the EcoAPP without restriction!
If an access code has been defined on the pump, the pump will only be visible in the EcoAPP once the correct access code for the pump has been entered in the EcoAPP settings.
Chapter 7.9.4 ‘Access code’ on page 88
56Rev. 2-05.2018
7.2 Start Screen
Fig. 21: Start Screen
Control / software
When the pump is switched on, the following is displayed for about five seconds:
n Specific pump key n Specific production code, n V
ersion of the software used
n Supply voltage of the pump n Used materials for pump head an,
diaphragm, sealings and valves.
1 Manufacturer's logo 2 Pump size, litre capacity of the pump 3 Materials of the pump components
As the pump has a hardware detection feature whose software checks the devices connected, the display may last for more than five seconds under certain circumstances until the check has been completed. The screen then changes to the operating mode.
The ‘Info’ screen can be called up at any time via the menu:
Ä
Chapter 7.12 ‘Info’ on page 121.
7.3 Using the touchscreen
This chapter describes the buttons, symbols and input options used on the touchscreen.
Some of the operating elements shown on the touchscreen can be selected by touch.
In the following chapter
or in the diagrams.
The view marks an action step. The view marks the way back to the previous menu level.
4 Specific pump datas 5 Spezific pump key 6 Material of valve ball
, the instructions for the settings are indicated by a hand
DANGER! The touchscreen can be damaged if it is used incorrectly
.
The touchscreen is designed to be operated by finger. Do NOT use any sharp objects (for instance, tools, pencils, pens, etc.)
to operate the touchscreen!
57 Rev. 2-05.2018
Control / software
7.3.1 Cleaning the touch-sensitive control panel
CAUTION! It is advisable to use a microfibre cloth to clean the touch-sensitive
control panel.
Do not use any unsuitable detergents so as to avoid damaging the surface
of the control panel.
– When cleaning, do not apply too much pressure to the control panel in
order to avoid damaging the pressure sensor.
– Never clean the control panel by spitting on it and then rubbing it.
This will cause a smeared film to form on the control panel,
which will have to be cleaned again. – Never use aggressive or scouring techniques or detergents. – Never use products which contain ammonia.
Ammonia can damage the control panel. – Do not spray liquids or water directly onto the control panel.
Otherwise, there is a risk of ingress and damage inside the device.
Spray the liquid onto the microfibre cloth instead and squeeze it out in order
to remove all excess liquid before using it for cleaning. – Never use paper towels or tissue paper.
They contain wood fibres which can scratch the plastic surface.
Scratches will possibly not be visible initially, but the surface will appear
matt and blurred over time.
The procedure for cleaning is as follows:
1. Switch of
Dirt is easier to see when the device is switched off, and it avoids unintentional settings as a result of the cleaning action.
2. Rub the microfibre cloth over the control panel in small circular movements.
ou should be able to remove simple dirt this way.
Y
3. If stubborn dirt persists, dampen a cotton cloth with distilled water and repeat the
cleaning process, once again rubbing it with small circular movements.
4. Finally
f the system before commencing cleaning.
, rub it once again with the microfibre cloth until no visible dirt remains.
ENVIRONMENT! Risk of environmental damage due to incorrect disposal! Incorrect disposal can be a threat to the environment.
Detergents and accessories (brushes, cloths, etc.) must be disposed of in compliance with local regulations and with due regard for the information displayed on cleaning containers and on the safety data sheets provided by the manufacturers.
58Rev. 2-05.2018
7.3.2 Operating buttons
Symbol Description / Function
"Main menu" button:
Call up the main menu.
"Menu" button:
Call up the higher level menu.
"Next" button:
Call up / show the next setting display.
"Plus" button:
Adjustment of a value into the positive range.
"Minus" button:
Adjustment of a value into the negative range.
"Delete character" button:
Delete digits, letters or whole words.
Control / software
"Cancel" button:
Cancel ongoing applications (e.g. calibration).
"Confirm" button:
Confirm ongoing applications (e.g. calibration).
"Start" operating mode
Switch the pump to "Start" operating mode. The symbol changes to the pause symbol " ".
"Pause" operating mode
Switch the pump to "Pause" operating mode. The symbol changes to the start symbol "
"Test" button
Pressing the ‘TEST’ button (continuous run) conveys product until this button is released again. This is very helpful when venting the metering line, for example.
Level indicator (with Bluetooth module as standard):
Neutral display permanently shown = Empty signal being monitored via the suction lance. Press this button to perform a ‘product change’ :
Ä
Chapter 9.5 ‘Changing a container - Empty signal’ on page 140
Level indicator (without Bluetooth module):
Neutral display permanently shown = Empty signal being monitored via the suction lance. Press this button to perform a ‘product change’ :
Ä
Chapter 9.5 ‘Changing a container - Empty signal’ on page 140
Maintenance information
Shows the forthcoming service indicating the number of weeks until the service is due. Press this button to access the ‘Pump service’ menu:
on page 143
".
Ä
Chapter 9.6 ‘Confirm the pump service’
59 Rev. 2-05.2018
Control / software
7.3.3 Scroll bars, radio buttons, selection fields, number and text input Show menu options on subsequent pages with the scroll bar:
Fig. 22: Example: Scroll bars
The scroll bar (white bar, pos. 2) can be moved to call up menu entries that cannot be displayed on a page.
Radio button:
Fig. 23: Example: Radio button
Various settings can be enabled or reset in radio buttons. You can choose between the options "Litres" and "Gallons" in the figure shown above.
Selection field:
Fig. 24: Example: Selection field
Selection boxes can be used to make a specific selection with effects on the remaining control of the pump.
60Rev. 2-05.2018
Control / software
Input numbers:
Fig. 25: Example: Input field
Numbers can be input in fields which are highlighted in dark colours (pos. 2). T
o select a field for input, touch the required input field. Fields which are not selected (pos. 1) are shown with the same background as the actual display.
The numeric value can be changed by touching and moving the controller (white dot) on the scroll bar (pos. 5) or by touching the symbols A movement in the minus direction (pos. 4) reduces the value, and increases it in the plus direction (pos. 6). The possible input is given above the scroll bar (pos. 3).
or .
Once you have set the first field, touch the next field (1) to continue the configuration process.
T
ext input:
Fig. 26: Example: Text input
Touch and move the controller (white dot) on the scroll bar or touch the symbols or to enter the required text (letter or number appears enlarged in the selection window). Then tap the selected number / letters in the selection window
, and the selection will now be displayed in the text box. Other letters available for selection (pos. 5) are displayed after the selection window (pos. 4).
When you select chemicals from the internal pump database, the letter selection (5) speeds up the entry of words by displaying only the letters available for use.
If you make a mistake during input, you can delete the last letter again by pressing the Delete button (pos. 3). You can clear the entire input field (pos. 2) by keeping the button depressed.
61 Rev. 2-05.2018
Control / software
7.4 Display view during ongoing operation (example)
Fig. 27: Operating indicator (example)
Pos. Designation
Pump name
1
Ä
Chapter 7.9.1 ‘Pump name’ on page 84
Maximum metering output in l/h (depending on the selected metering mode)
2
Ä
Chapter 7.7 ‘Metering mode’ on page 67
Metering mode (s, m, l, v)
3
Ä
Chapter 7.7 ‘Metering mode’ on page 67
Level display of the metering container
4
Ä
Chapter 9.5 ‘Changing a container - Empty signal’ on page 140
Maintenance display
5
Ä
Chapter 9.6 ‘Confirm the pump service’ on page 143
Display of the access code
6
access code.
Variable status displays (OGM, calibration, batch, external enable, access code, Bluetooth, etc.)
7
Ä
Chapter 7.4.1 ‘Symbols in operating mode’ on page 63
Current, day, date and time
8
Ä
Chapter 7.9.2 ‘Selecting the date/time’ on page 85
9 Test button for manual metering and to bleed the system
Menu button for calling up the settings
10
Ä
Chapter 7.6 ‘Main menu’ on page 66
11 Start button in standby position ("ON" operating mode)
12 Display of the current percentage metering capacity
Current metering capacity
13
Ä
Chapter 9.4 ‘Setting or changing the pump capacity in L’ on page 139
Current operating mode
14
Ä
Chapter 7.8 ‘Operating mode’ on page 72
Metered chemical setting
15
Ä
Chapter 7.9.10 ‘Dosing chemical’ on page 98
/ and the elapsing timer for the short-term cancellation of an
The pump is operated via the Start button (pos. 11). If the pump is in operation, the background of the [Metering mode] (pos. 3) flashes, and the Start button changes to the Pause button .
62Rev. 2-05.2018
7.4.1 Symbols in operating mode
Symbol Description
Metering mode and signal to indicate that the pump is running
With every stroke of the pump, the display background flashes in the top right. The letter shown represents the metering mode that is currently selected:
= standard, = medium; = low, = variable
Ä
Chapter 7.4 ‘Display view during ongoing operation (example)’ on page 62
"External Lock" with orange background:
Indication that the pump has been locked by an external signal:
Level signal - Level pre-warning - Low level:
Flashing display with an orange background = Level pre-warning
Control / software
Level signal - Empty signal - Chemical container empty:
Red display permanently shown = Empty signal
Level indicator - container setting: Canister
In the [Configuration menu] the [Container size] empty alarm symbol, representing the determined fill level graphically.
Service info with orange background
Forthcoming service indicating the number of weeks until the service is due.
Service info with a red background
Overdue service indicating the number of overdue weeks.
Timer - [access code] ‘Administrator (A)’
Elapsing timer for the short-term cancellation of a code lock as ‘Administrator (A)’
Timer - [access code] ‘Operator (O)’
Elapsing timer for the short-term cancellation of a code lock as ‘Operator (O)’ (5 min.)
Timer - [access code]
If only 1 code has been entered, no code appears underneath the elapsing timer
Metering lock enabled
With the metering lock activated, the pump only runs when an external enable contact is closed. The operating mode does not af
fect the use of the metering lock.
is set. This displays a canister instead of the
(5 min.)
.
Bluetooth connection
Bluetooth connection available to a smartphone.
[access code]
Display [access code] for restricted menu functions. T settings, an [access code] can be switched on
Lock open
= [access code] inactive. Lock closed = [access code]
Ä
Chapter 7.9.4 ‘Access code’ on page 88.
63 Rev. 2-05.2018
o secure against adjustment of the pump
active.
Control / software
Symbol Description
Metering release
Metering release is activated.
Calibration
Notice to perform a calibration of the pump!
Oval gear meter - OGM
An oval gear meter (OGM) is connected to the pump.
Select Batch
Display of the [Select Batch]operation Ä Chapter 7.9.12 ‘Select Batch’ on page 104.
Chemistry database is installed.
A database with specific chemical data has been installed and is available for selection in the configuration.
Pulse memory
The memory for incoming pulses is available.
64Rev. 2-05.2018
7.5 Menu structure
If you have activated an [access code] , note the following:
Ä
Chapter 7.6.2 ‘Open the main menu with the access code activated’
on page 67.
Control / software
Fig. 28: Menu structure
65 Rev. 2-05.2018
Control / software
7.6 Main menu
If the [access code] is enabled , please note the following:
Ä
Chapter 7.6 ‘Main menu’ on page 66.
7.6.1 Open the main menu
Fig. 29: Calling up the main menu without an access code
1.
[Open main menu] by pressing the [Menu button] .
The screen changes to the [Open main menu].
ð
2. Use the [scrollbar] on the right-hand side of the screen to scroll to the required
setting and select it.
3.
Press the button to exit the [Main menu] again. The pump switches back to the operation screen.
The following menu items can be accessed:
n Metering mode:
Ä
Chapter 7.7 ‘Metering mode’ on page 67
n
Operating mode:
Ä
Chapter 7.8 ‘Operating mode’ on page 72
Configuration:
n
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
n
Calibration:
Ä
Chapter 7.10 ‘Calibration’ on page 118
Operating data:
n
Ä
Chapter 7.11 ‘Operating data’ on page 120
n
Info:
Ä
Chapter 7.12 ‘Info’ on page 121
66Rev. 2-05.2018
7.6.2 Open the main menu with the access code activated
Fig. 30: Calling up the main menu with an access code
1.
[Open main menu] by pressing the [Menu button] .
The screen switches to query the [access code].
ð
2.
The activated [access code] is shown by the padlock symbol !
Control / software
3. [access code]
(range: A-Z, 0-9, and various special characters).
4.
Press the Next
The screen switches to the overview: [Main menu].
ð
5. Use the [scrollbar] on the right-hand side of the screen to scroll to the required
setting and select it.
6.
Press the operation screen.
If you enter an incorrect access code, the locked menu item remains inactive and is "greyed out". The menu option only becomes active and available for selection when the access code has been entered successfully If the access code is no longer known, it can be reset as described in
Ä
Chapter 7.9.4.2 ‘What can I do if I forget the access code?’ on page 90.
7.7 Metering mode
Selecting a corresponding [Metering mode] ( suction duration per stroke (suction stroke duration) and thus adjust the metering to high product viscosities or challenging suction conditions.
using the scroll bar
button.
button to exit the [Main menu] again. The pump switches back to the
.
/ / / ) makes it possible to extend the
This extension of the suction stroke duration simultaneously results in a reduction in the max. metering output (see tables below).
67 Rev. 2-05.2018
Control / software
Type 00510x:
Metering
output Metering mode Display
Standard
Medium 4,17 l/h 141 / min 228 ms
Low 3,33 l/h 111 / min 342 ms
Variable
100 %
(V)
5 l/h 155 / min
2,5 - 5 l/h 104 - 155 / min 380 - 190 ms
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
0,53 l/h
Suction stroke Duration (St)
190 ms
Type 01110S:
Suction stroke Duration (St)
Metering mode Display
Metering
output
100 %
(V)
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
min. metering stroke duration (Pt)
197 ms
min. metering stroke duration (Pt)
Standard 11,0 l/h 176 / min
Medium
Low 7.73 l/h 126 / min 306 ms
Variable 5.8 - 11.0 l/h 117 - 176 / min 340 - 170 ms
9,66 l/h 160 / min 204 ms
1,1 l/h
170 ms
Type 03003S:
Metering
output Metering mode Display
Standard 30 l/h 155 / min
Medium 25 l/h 141 / min 228 ms
100 %
(V)
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
Suction stroke Duration (St)
190 ms
171 ms
min. metering stroke duration (Pt)
3,4 ml
Low
Variable 15 - 30 l/h 104 - 155 / min 380 - 190 ms
20 l/h 111 / min 342 ms
68Rev. 2-05.2018
197 ms
Type 05010M:
Control / software
Metering
output Metering mode Display
Standard
Medium 45 l/h 145 / min 222 ms
Low 36 l/h 114 / min 333 ms
Variable
100 %
(V)
54 l/h 159 / min
27 - 54 l/h 107 - 159 / min 370 - 185 ms
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
5,8 ml
Suction stroke Duration (St)
185 ms
Type 12003M:
Suction stroke Duration (St)
Metering mode Display
Metering
output
100 %
(V)
Max. stroke frequency at 100% (¦)
Stroke volume (Vh)
min. metering stroke duration (Pt)
192 ms
min. metering stroke duration (Pt)
Standard 120 l/h 148 / min
Medium
Low 80 l/h 106 / min 360 ms
Variable 60 - 120 l/h 99 - 148 / min 400 - 200 ms
100 l/h 135 / min 240 ms
13.5 ml
200 ms
– Switching between the metering modes means that the diaphragm
metering pump must be re-calibrated! The calibration symbol C! is displayed on the display of the operating level.
– Once the automatic [Calibration]
has been correctly carried out, the symbol
C! is hidden in the operating level again!
– The table values displayed for the max. stroke frequency (max. metering
capacity) are dependent on the pump size and calibration.
– The details about the suction stroke and metering stroke times are
theoretical values. They may vary according to calibration tolerances, suction line lengths, back-pressure, etc.
205 ms
69 Rev. 2-05.2018
Control / software
Fig. 31: Overview: metering mode
Factory setting: Standard
Selection of the metering mode:
1.
[Open main menu] by pressing the [Menu button] :
Ä
Chapter 7.6 ‘Main menu’ on page 66.
2.
[Configuration menu] :
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
3. [Metering mode] - select.
Screen switches to the [Metering mode].
ð
4. Select the [Metering mode] : The following settings can be selected:
n S-standard n M-medium n L-low
-variable Ä Chapter 7.7.1 ‘[Metering mode] [Select V-variable]’ on page 71
n V
5.
Press the button to save your settings.
The screen changes to: [Main menu].
ð
6.
Press the button.
The screen switches back to the [Operating display] .
ð
70Rev. 2-05.2018
Control / software
7.7.1 [Metering mode] [Select V
Fig. 32: Metering mode: "V-variable"
[Metering mode] - [Select V-variable] - setting:
1.
[Open main menu] by pressing the [Menu button] :
Ä
Chapter 7.6 ‘Main menu’ on page 66.
2.
[Configuration menu] :
3. [Metering mode] - select.
Screen switches to the [Metering mode].
ð
4. [Metering mode] - [Select V
5.
[ Press the Next button] .
The screen switches to the screen for setting the ‘capacity in litres’.
ð
-variable]
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
-variable] - select.
6. ‘Set the decimal places of the capacity in litres’ using the scroll bar
7. Select the field for entering the value after the decimal point.
The colour changes to dark blue, which indicates that the field is ready for the
ð
.
entry
8. ‘Set decimal places of the capacity in litres’ using the scrollbar
9.
Pressing the button saves the setting.
The screen switches to the overview for the [Metering mode].
ð
10.
Press the button again to return to the [Main menu].
11.
Press the button.
The screen switches back to the [Operating display] .
ð
.
.
71 Rev. 2-05.2018
Control / software
7.8 Operating mode
Selecting the operating mode sets whether the pump is operated using internally set values (Manual, T (pulse, current).
Fig. 33: Overview: Operating mode
Factory setting: Manual
[Operating mode] - select:
imer) or if an external signal determines the metering rate
1.
[Main menu] :
2. [Operating mode] - select.
Screen switches to the selection level [Operating mode].
ð
3. Setting the [Operating mode] :
n Manual
Ä
Chapter 7.8.1 ‘ [Operating mode] [Manual]’ on page 73
n Pulse
Ä
Chapter 7.8.2 ‘ [Operating mode] [Pulse]’ on page 73
n Power
Ä
Chapter 7.8.3 ‘[Operating mode] [Power]’ on page 77
n Timer
Ä
Chapter 7.8.4 ‘[Operating mode] [Timer]’ on page 80
– Seven-day programme
Ä
on page 80
– Select interval programme
Ä
on page 82
4.
Pressing the button saves the setting.
The screen switches to the overview: [Main menu].
ð
5.
Press the button.
The screen switches back to the [Operating display] .
ð
Ä
Chapter 7.6 ‘Main menu’ on page 66
Chapter 7.8.4.1 ‘[Operating mode] - [Timer] [Seven-day programme]’
Chapter 7.8.4.2 ‘[Operating mode] [Timer] [Select interval programme]’
72Rev. 2-05.2018
7.8.1 [Operating mode] [Manual]
Control / software
With the [Operating mode] [Manual] After switching on, the pump runs at the metering frequency corresponding to the selected metering rate.
The metering rate can also be changed in ongoing operation:
Ä
Chapter 9.4 ‘Setting or changing the pump capacity in L’ on page 139.
Fig. 34: Operating mode: Manual
[Manual] - select:
1.
[Main menu] :
2. [Operating mode] - select.
Screen switches to the selection level [Operating mode].
ð
3. ‘Select Manual’:
4.
Pressing the button saves the setting.
The screen switches to the overview: [Main menu].
ð
Ä
Chapter 7.6 ‘Main menu’ on page 66
the required metering rate is set manually.
5.
Press the button.
The screen switches back to the [Operating display] .
ð
7.8.2 [Operating mode] [Pulse]
With operating mode [Pulse] the pump meters a defined quantity in proportion to an incoming pulse rate (for example, from a contact water meter).
In the operating indicator of the background as normal. This indicates the control room readiness for an incoming pulse. If the pulse occurs, the display background flashes once again on every stroke.
There are two setting options in the Pulse operating mode: – Concentration:
Ä
Chapter 7.8.2.1 ‘[Operating mode] [Pulse] - Concentration’ on page 74
– Quantity:
Ä
Chapter 7.8.2.2 ‘[Operating mode] [Pulse] - Quantity’ on page 76
The following should be noted here:
– Do not connect any external voltages! – Connect zero-potential contact to pulse input and GND. – Minimum switch-on and switch-off times = 15 ms.
, the symbol (
/ / / ) of the set metering rate flashes instead
73 Rev. 2-05.2018
Control / software
Terminal assignment when using a water meter:
Fig. 35: Terminal assignment: ‘Pulse’
1 Terminal assignment: "floating contact" 2 Terminal assignment: "electronic switch"
7.8.2.1 [Operating mode] [Pulse] - Concentration
The pulse interval (ml, l / pulse) for the flow meter being used and the concentration of the metering solution in % must be entered here first of all. It is then possible to select the required active substance concentration in % or the metering rate per pulse [l/Imp, ml/Imp, G/Imp] on the operating level.
The pump software independently calculates the necessary metering stroke speed or metering quantity from these parameters and sets the pump accordingly
.
Fig. 36: Operating mode: Pulse
1.
[Main menu] :
Ä
Chapter 7.6 ‘Main menu’ on page 66
74Rev. 2-05.2018
Control / software
2. [Operating mode] - [Pulse]
3.
[Press the Next button] .
Screen change for setting: ‘Pulse interval’.
ð
4. Enter pulse interval (ml, l / pulse) of the flowmeter being used.
5. Select the field for entering the value after the decimal point.
The colour changes to dark blue, which indicates that the field is ready for the
ð
entry
.
6. Set the decimal point with the scrollbar
7.
Press the Next button.
The screen changes to the ‘Pulse memory’ prompt.
ð
8. Select whether the ‘pulse memory’
ð
If you select the ‘Pulse memory’, a
9.
Press the Next
Screen change to the setting for ‘concentration’.
ð
10. Enter solution concentration (% / ppm) of the flowmeter being used.
11. Select the field for entering the value after the decimal point.
The colour changes to dark blue, which indicates that the field is ready for the
ð
.
entry
12. Set the decimal point with the scrollbar
button.
- select.
.
is to be used.
appears in the selection box.
.
13.
Press the
Settings are saved, and the screen returns to the [Operating mode] .
ð
14.
Press the button.
The screen switches back to the overview [Main menu] .
ð
15.
Press the button.
The screen switches back to the [Operating display] .
ð
16. Keep the displayed value (% / ppm) of the concentration pressed down for approx. 3
seconds.
The configuration page for converting the unit (% / ppm) is displayed.
ð
17. T
18.
19. If necessary
20.
ap the required unit (% / ppm) of the concentration setting and select the required
unit. Press the
The screen switches back to the concentration setting.
ð
Press the
The screen switches back to the [Operating display] and displays the newly set
ð
unit.
button.
button.
, adjust the concentration value with the newly set unit.
button.
75 Rev. 2-05.2018
Control / software
7.8.2.2 [Operating mode] [Pulse] - Quantity
Fig. 37: Operating mode: Pulse
1.
[Main menu] :
Ä
Chapter 7.6 ‘Main menu’ on page 66
2. [Operating mode] - [Pulse]
3.
[Press the Next button] .
Screen change for setting: ‘Pulse interval’.
ð
- select.
4. DO NOT enter a pulse interval, or set pulse interval to 0!
T
o do this, set the decimal places to 0 using the scrollbar. Then select the field for entering the decimal point and also set the decimal point to 0 using the scrollbar.
5.
[ Press the Next button] .
The screen changes to the ‘Pulse memory’ prompt.
ð
6. Select whether the ‘pulse memory’
ð
If you select the ‘Pulse memory’, a
7.
Press the button.
Settings are saved, and the screen returns to the [Operating mode] .
ð
8.
Press the button.
The screen switches back to the overview [Main menu] .
ð
9.
Press the button.
The screen switches back to the [Operating display] .
ð
is to be used.
appears in the selection box.
10. Keep the displayed value (l/pulse) for the rate pressed down for approx. 3 seconds.
The configuration page for converting the unit (l/pulse) is displayed.
ð
11. T
ap the required unit (l/pulse, ml/pulse, G/pulse) of the concentration setting and select the required unit.
12.
Press the button.
The screen switches back to the concentration setting.
ð
13. If necessary
14.
Press the button.
The screen switches back to the [Operating display] .
ð
, adjust the concentration value with the newly set unit.
76Rev. 2-05.2018
7.8.3 [Operating mode] [Power]
Control / software
In the ‘Power
’ operating mode the metering capacity of the pump is determined by the
level of the incoming standardised current signal (0/4-20 mA).
Example:
Input signal 4 - 20 mA = metering capacity 0 - 100%
Terminal assignment:
Fig. 38: Terminal assignment: ‘Power’
The following should be noted here:
– Approx. load 50 Ohm. – Input not voltage-free. – Note the polarity of the connected signal!
77 Rev. 2-05.2018
Control / software
Fig. 39: operating mode: Power
[Operating mode] - [Power] - setting:
1.
[Main menu] :
2. [Operating mode] - [Power]
3.
[ Press the Next button] .
Screen change for the power setting:
ð
Ä
Chapter 7.6 ‘Main menu’ on page 66
- select.
4. ‘Select a power range’: The following ranges can be selected:
n 0 to 20 mA n 4 to 20 mA n 20 to 4 mA n 20 to 0 mA
Ä
n variable
5.
Press the button.
Settings are saved, and the screen returns to the overview: [Operating mode].
ð
6.
Pressing the button returns to the [Main menu].
7.
Pressing the button returns to the [Operating display].
Chapter 7.8.3.1 ‘[Operating mode] [Power] [variable]’ on page 79
78Rev. 2-05.2018
7.8.3.1 [Operating mode] [Power] [variable]
Fig. 40: [Operating mode] [Power] [variable]
[Operating mode] - [Power] - setting:
Control / software
1.
[Main menu] :
2. [Operating mode] - [Power]
3.
[ Press the Next button] .
Screen change for the power setting:
ð
4. Open the next menu options using the scroll bar
Ä
Chapter 7.6 ‘Main menu’ on page 66
- select.
.
5. Select the [variable] - select.
6.
Press the Next button.
Screen change for the power setting [Current limit 1].
ð
7. ‘mA
’ in the decimal places using the scrollbar.
8. Select the field for entering the value after the decimal point.
The colour changes to dark blue, which indicates that the field is ready for the
ð
entry
.
9. Set the decimal point with the scrollbar
10.
Press the Next button.
Screen change for the power setting [Current limit 2].
ð
11. ‘mA
’ in the decimal places using the scrollbar.
.
12. Select the field for entering the value after the decimal point.
The colour changes to dark blue, which indicates that the field is ready for the
ð
entry
.
13. Set the decimal point with the scrollbar.
14.
Press the button.
Settings are saved, and the screen returns to the overview: [Power].
ð
15.
Press the button to return to the menu: [Operating mode].
16.
Pressing the button returns to the [Main menu].
17.
Pressing the button returns to the [Operating display].
79 Rev. 2-05.2018
Control / software
7.8.4 [Operating mode] [T
In the Timer operating mode, the runtime and standstill times of the pumps are determined by the adjustable time spans. There are two different program types for selection here.
In the seven-day programme, up to seven metering times can be set per weekday. Switch-on time, metering duration and metering capacity can be individual selected for each metering time.
With the interval programme, the pump works with a continuously repeating sequence of set switch-on duration and switch-off duration.
The following timer settings can be selected:
n ‘Seven-day programme’ :
Ä
Chapter 7.8.4.1 ‘[Operating mode] - [Timer] [Seven-day programme]’ on page 80.
With the ‘Seven-day programme’, metering starts at selected metering times. Y
ou can select seven metering times per weekday, and the metering duration
and metering capacity for each metering operation separately.
n ‘Interval programme’ :
Ä
Chapter 7.8.4.2 ‘[Operating mode] [Timer] [Select interval programme]’
on page 82.
imer]
With the ‘Interval programme’, the pump runs and pauses for the set pulse duty factor and interruption durations. The pump repeats the process continually and you can select the switch-on time, switch-off time and metering capacity
7.8.4.1 [Operating mode] - [T
.
imer] [Seven-day programme]
Fig. 41: [Timer] [Seven-day programme]
80Rev. 2-05.2018
1.
[Main menu] :
Ä
Chapter 7.6 ‘Main menu’ on page 66
Control / software
2. [Operating mode] - [T
3.
[Press the Next button] .
Screen change to the selection of the timer interval (weekly programme)
ð
4. [Seven-day programme] - select.
Screen change to the selection of the ‘T
ð
5. Select timing (up to seven dif
The screen changes to the setting ‘Timer 1’: ‘Switching point’
ð
6.
Press the button to close the weekly programme without saving.
The screen switches back to the [Operating mode] .
ð
7. Use the scrollbar to set the time/hours.
8. select time / minutes.
9. Use the scrollbar to set the time/minutes.
10.
Press the Next button.
Screen change for setting: ‘Pulse duty factor
ð
11. Use the scrollbar to set the minutes.
12. Select seconds.
13. Use the scrollbar to set the seconds.
14.
Press the Next button.
Screen change for setting: ‘Capacity’
ð
imer] - select.
ime’ - [Seven-day programme]
ferent weekly programmes are possible)
’
15. ‘Set the decimal places of the capacity in litres’ using the scroll bar
16. Select the field for entering the value after the decimal point.
The colour changes to dark blue, which indicates that the field is ready for the
ð
entry
.
17. ‘Set decimal places of the capacity in litres’ using the scrollbar
18.
Press the Next button.
Screen change for setting: ‘day of the week’
ð
19. ‘Select the days of the week’
A check mark is set in the selection field.
ð
20.
Press the button.
The pump saves the settings and switches back to the previous screen.
ð
21.
Pressing the button returns to the [Main menu].
22.
Pressing the button returns to the [Operating display].
.
.
81 Rev. 2-05.2018
Control / software
7.8.4.2 [Operating mode] [T
Fig. 42: Operating mode: [Timer] [Select interval programme]
[Operating mode] - [Timer] [Select interval programme]- setting:
1.
[Main menu] :
2. [T
imer] [Select interval programme] - select.
Ä
imer] [Select interval programme]
Chapter 7.6 ‘Main menu’ on page 66
3.
[Press the Next button] .
Screen change to the selection of the timer interval (interval programme)
ð
4. [Select interval programme] - select.
Screen change for setting: ‘Interval programme’ - ‘Switch-on duration’
ð
5. Use the scrollbar to set the time/hours.
6. select time / minutes.
7. Use the scrollbar to set the time/minutes.
8.
Press the Next button.
Screen change for setting: ‘Switch-off duration’
ð
9. Use the scrollbar to set the minutes.
10. Select seconds.
11. Use the scrollbar to set the seconds.
12.
Press the Next button.
Screen change for setting: ‘start state’
ð
13. If required, select ‘Start condition OFF’
14.
Press the Next button.
Screen change for setting: ‘Capacity’
ð
15. Set the litres with the scrollbar
.
16. Select the ml range.
17. Set ml using the scrollbar.
18.
Press the button.
Setting are saved, and the pump switches back to the ‘operating mode’ screen.
ð
19.
Y
ou can return to the ‘main menu’ by pressing the
20.
Pressing the button returns to the [Operating display].
82Rev. 2-05.2018
button.
7.9 Overview - Configuration
Fig. 43: Overview: Configuration
Selection of the configuration:
1.
[Call up Main menu] :
2. [Select configuration] .
The screen switches to the overview: [Configuration].
ð
Ä
Control / software
Chapter 7.6 ‘Main menu’ on page 66
3. Select the configuration setting (system parameters).
4.
By pressing the button, you can return to the [Main menu].
The following system parameters can be set:
Ä
Chapter 7.9.1 ‘Pump name’ on page 84
n
Ä
Chapter 7.9.2 ‘Selecting the date/time’ on page 85
n
Ä
Chapter 7.9.3 ‘Language’ on page 86
n
Ä
Chapter 7.9.4 ‘Access code’ on page 88
n
Ä
Chapter 7.9.5 ‘Unit ’ on page 91
n
Ä
Chapter 7.9.6 ‘Autostart’ on page 92
n
Ä
Chapter 7.9.7 ‘Metering enable’ on page 93
n
Ä
Chapter 7.9.8 ‘Select empty signal’ on page 94
n
Ä
Chapter 7.9.9 ‘Alarm relay’ on page 97
n
Ä
Chapter 7.9.10 ‘Dosing chemical’ on page 98
n
Ä
Chapter 7.9.11 ‘Service interval’ on page 102
n
Ä
Chapter 7.9.12 ‘Select Batch’ on page 104
n
Ä
Chapter 7.9.13 ‘Container size’ on page 108
n
Ä
Chapter 7.9.14 ‘Oval gear meter’ on page 109
n
Ä
Chapter 7.9.15 ‘Diaphragm brakeage’ on page 114
n
83 Rev. 2-05.2018
Control / software
7.9.1 Pump name
Fig. 44: Configuration: Pump name
Factory setting: No name allocated.
[Set the pump name:]
1.
Call up the [Main menu]:
2.
[Configuration] selection:
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
3. Select [pump name.]
The display switches to the screen for viewing or editing the pump name.
ð
4.
Perform the text input with the scrollbar as described in
Ä
Chapter 7.3.3 ‘Scroll
bars, radio buttons, selection fields, number and text input’ on page 60 .
An existing name which is to be changed can be deleted by clicking the delete button .
5.
Press the button to save the [pump name].
The screen switches to the [configuration overview].
ð
6.
Press the button again to return to the [main menu.].
7.
Press the button again to return to the [operating display
.].
84Rev. 2-05.2018
7.9.2 Selecting the date/time
Fig. 45: Configuration: Date/time
[Selecting the date/time] - setting:
1.
[Main menu] :
Ä
Chapter 7.6 ‘Main menu’ on page 66
Control / software
2.
[Configuration menu] :
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
3. [Selecting the date/time] - select.
Screen change for setting: ‘Date’.
ð
4. ‘Set the year
’ using the scrollbar (range: 2000 -2099).
5. ‘Select the month’.
6. Set the month with the scrollbar (range: 1 -12).
7. ‘Select tag’.
8. Set the day with the scrollbar (range: 1 -31).
9.
[ Press the Next button] .
Screen change for setting: ‘T
ð
10. ‘Set hours’
with the scrollbar (range: 0 -23).
ime’.
11. ‘Select minutes’.
12. ‘Set the minutes’
13.
[ Press the Next button] .
with the scrollbar (range: 0 -59).
14. Select the date format:
15.
[ Press the Next button] .
Screen change for setting: ‘Summer time’.
ð
16. If required, ‘select automatic summer/winter time changeover
ð
After selecting this, a check mark
17.
Pressing the button saves the setting.
The screen switches to the overview: [Configuration menu].
ð
18.
Pressing the button returns to the [Main menu].
19.
Pressing the button returns to the [Operating display].
is set in the selection field.
85 Rev. 2-05.2018
’
Control / software
7.9.3 Language
7.9.3.1
Language selection
The ‘EcoAdd’ is set to display a language selection screen the first time it is switched on to ensure that the operating language is suitable for the on-site operating personnel.
The language selection screen is displayed in English because this makes it easiest to select from the languages available and English is widely understood.
Fig. 46: Language selection after starting the pump ‘EcoAdd’
Language selection after switching on the pump for the first time:
1.
‘Press the ON/OFF button’ on the pump.
The pump switches on.
ð
The ‘Language’
screen is displayed.
2. Select the required system language.
The option field to the left of the selected language is filled.
ð
3.
Press the Next button .
The control unit saves the selected language and the pump switches of
ð
automatically (pos. 4). The pump restarts automatically and displays the start screen with all parameters (pos. 5). The pump is then ready for operation and switches to the ‘operation screen’ (pos. 6).
f
86Rev. 2-05.2018
7.9.3.2 Reset the language to German or to another language
Fig. 47: Language overview
[Language] - setting:
Control / software
1.
[Main menu] :
2.
[Configuration menu] :
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
3. Menu item [Language] - select
The language selection page [Language] is displayed
ð
4. [Language] - select.
The selection mark in the options field is in the circle in front of the selected
ð
language.
5.
Pressing the button saves the setting.
The screen switches to the overview: [Configuration menu] in German.
ð
6.
Pressing the button returns to the [Main menu].
7.
Pressing the button returns to the [Operating display].
87 Rev. 2-05.2018
Control / software
7.9.4 Access code
CAUTION!
In order to exclude the possibility of the pump being used improperly and / or of the system parameters being adjusted inadvertently and should be protected by the integrated multi-stage [Access code] .
The safety setting is not activated when the pump is first started!
When the first configuration of the pump is performed, we strongly recommend enabling the [Access code] ‘Administrator (A)’ and
‘Operator (O)’ and providing the [Access code] only to the authorised
personnel!
User with the [Access code] ‘Operator (O)’ have fewer authorisations in the setting options. The [Access code] for ‘Administrator (A)’ of ‘EcoAdd’ pump enabled for the user.
, the pump software can
has complete access to all the functions
– In the [Configuration]
first the entry of the [access codes] of ‘Administrator
(A)’ levels is done, and then the entry of ‘Operator (O)’ Level 1
– If the [Access code] of ‘Administrator (A)’ is not set, then the setting of
[Access code] of ‘Operator (O)’ is not displayed.
Thus the pump does not have any protection against access!
– After setting the [Access code] of
‘Operator (O)’ can be set or also omitted.
– If no [Access code] of ‘Operator (O)’ is specified, then for each setting the
[Access code] of ‘Administrator (A)’ is required.
– If both [access codes] are present, there is a reduction in the authorisations
by querying the [Access code] of ‘Operator (O)’.
– When using only one [access code], general unrestricted access
(‘Administrator (A)’) is guaranteed!
Overview of access authorisations!
‘Administrator (A)’ the [Access code] of
= Operator, = Administrator
Restrictions for users with [Access code] ‘Operator (O)’ :
n Changing the [Access code] is not possible. n Changing the [Metering mode] is not possible. n Changing the [Operating Mode] is not possible. n Changing the [Configuration] is not possible. n Ex and import parameters via USB is not possible. n No authorisation to change the metering capacity n No authorisation to change the concentration. n No authorisation to change the metering capacity per
pulse.
n No authorisation to carry out pump servicing.
.
88Rev. 2-05.2018
Fig. 48: Configuration: Access code
Factory setting: No access code
[Set Access code] :
Control / software
1.
[Call up Main menu] :
2.
[Select Configuration] :
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
3. [Access code] .
Screen change: ‘Access code’ ‘Administrator (A)’
ð
4. [Access code] enter with the scrollbar
5.
[Press the Next] button.
Screen change: ‘Access code’ ‘Operator (O)’
ð
6. [Access code] enter with the scrollbar
7.
Pressing the button saves the setting.
The screen switches to the overview: [Configuration].
ð
8.
By pressing the button, you can return to the [Main menu].
9.
By pressing the button, you can return to the [operating display].
.
.
If an [Access code] has been set, this is visible on the display while the pump is in operation.
The activated [Access code] is indicated by a closed padlock symbol on the operating display (pos. 2).
If the [Access code] has been entered to be able to make settings on the pump, a clock symbol is shown on the operating display (pos. 1). It runs backwards for 15 minutes and then blocks the pump again automatically
. Within this time, if you switch back to Menu, then this period starts all over. The pump can be immediately stopped by "tapping" on the "clock symbol", without the clock ticking any further.
If only the [Access code] of the Administrator (A) is set, no code letter is displayed in the clock symbol. If both access codes are set, the code letter belonging to the current login (Administrator (A) or Operator (O)) will always appear.
89 Rev. 2-05.2018
Control / software
7.9.4.1 Incorrect [Access code]
The activated [Access code] is indicated by a closed padlock symbol on the operating display
Fig. 49: Incorrect password entry
1.
2.
.
When attempting to open the [Call up Main menu] : on page 66 with the closed lock symbol the [Access code] query is started
Pressing the button results in exiting the input for the [Access code].
Screen changes back to the operating screen.
ð
Ä
Chapter 7.6 ‘Main menu’
3.
After entering the [Access code]
If the [Access code] is incorrect, the screen changes: ‘Incorrect access code!’
ð
press the [Next]
If the password is correct, the screen changes back to the operating screen
4.
Select the button.
The screen ‘Incorrect access code!’ is closed and a new query appears after the
ð
correct [Access code]. This process can be repeated any number of times, or cancelled as described under position 2.
7.9.4.2 What can I do if I forget the access code?
What to do if you forget the access code Reset the password:
If you forget the access code, you can contact Ecolab Service to request an access code with which to “unlock” the pump and set a new code.
IMPORTANT:
– When you contact Ecolab, ensure that you have the pump production code
(see type plate) to hand and note down the current date displayed on the pump (at the lower right of the display).
– The code provided by Ecolab is valid only for 24 hours.
This means that you must enter the code on the day it is provided by Ecolab. The pump will accept the code only on this date.
button.
90Rev. 2-05.2018
7.9.5 Unit
Fig. 50: Configuration: Unit
Factory setting: Litres
[Unit] - setting:
Control / software
1.
[Main menu] :
2.
[Configuration menu] :
3. Scroll up to [Unit]
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
using the scrollbar along the right edge of the screen.
4. [Unit] - select.
Screen change for setting: [Unit]
ð
5. Select ‘Litres’ or ‘Gallons’ selection box.
The required selection is marked.
ð
6.
Press the button to return to the [Configuration menu].
7.
Pressing the button returns to the [Main menu].
8.
Pressing the button returns to the [Operating display].
91 Rev. 2-05.2018
Control / software
7.9.6 Autostart
The function [Autostart option] determines whether the pump is set to "Pause" when the mains connection is re-established following a power cut or if the pump should immediately start running again in the set operating mode.
CAUTION!
The operator of the pump is responsible for avoiding the risk of an accidental startup of the pump after the power is reconnected using suitable higher level measures!
Fig. 51: Configuration: Autostart
Factory setting: without autostart
[Autostart option] - setting:
1.
[Main menu] :
2.
[Configuration menu] :
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
3. Use the scrollbar to scroll to the [Autostart option] menu option.
4. [Autostart option] - select
Screen switches to the [Autostart option].
ð
5. If required, select the ‘W
A check mark is set in the selection field.
ð
6.
Press the button.
The setting is saved, and the screen switches back to the configuration overview
ð
7.
Pressing the button returns to the [Main menu].
8.
Pressing the button returns to the [Operating display].
ith Autostart’ selection box.
.
92Rev. 2-05.2018
7.9.7 Metering enable
With the metering enable function activated, the pump only runs when an external enable contact is closed on terminal 20 and terminal 21 (see
assignment’ on page 52 and enable’)’ on page 125). The selected operating mode does not affect the use of the
metering enable function.
Fig. 52: Configuration: Metering enable
Factory setting: Without metering enable
[Metering enable] - setting:
Control / software
Ä
Chapter 6.3.4.1 ‘Terminal
Ä
Chapter 8.2.1 ‘Operating mode [Manual] (with ‘metering
1.
[Main menu] :
2.
[Configuration menu] :
3. Use the scrollbar to scroll to the [Metering enable] menu option.
4. [Metering enable] - select
Screen switches to the [Metering enable].
ð
5. If required, select the ‘W
A check mark is set in the selection field.
ð
6.
Press the button.
The setting is saved, and the screen switches back to the configuration overview
ð
7.
Pressing the button returns to the [Main menu].
8.
Pressing the button returns to the [Operating display].
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
ith metering enable’ selection box.
.
93 Rev. 2-05.2018
Control / software
7.9.8 Select empty signal
The empty signal describes the type of empty signal. The "Empty signal contact" selection defines whether or not the empty signal is triggered with an open contact or closed contact.
A suitable suction pipe must be connected to the empty signal input on the pump on terminals 25, 26 and 27 on page 52.
The following should be noted here:
– Connect zero-potential contact to pulse input and GND. – Do not connect any external voltages! – Minimum switch-on and switch-off times = 15 ms.
Ä
Chapter 6.3.4.1 ‘Terminal assignment’
Fig. 53: Configuration: Empty signal acknowledgement
Factory setting: Auto acknowledge (acknowledge automatically)
Selection of the [Configuration menu] - [Select empty signal]:
1.
[Main menu] :
2.
[Configuration menu] :
3. Use the scrollbar to scroll to the [Select empty signal]
4. [Select empty signal] - select.
5. If required, ‘empty message contact’: ‘closed contact = select empty signal’
ð
After selecting this, a check mark is set in the selection field.
6.
[Press the Next button] .
Screen changes to the acknowledgement query of the ‘empty signal’.
ð
7. Select the required option: The following options can be selected:
Ä
Chapter 7.9.8.1 ‘Acknowledge automatically: ’ on page 95
n
Ä
Chapter 7.9.8.2 ‘Acknowledge manually: ’ on page 96
n
8.
Pressing the button saves the setting.
The screen switches to the overview: [Configuration menu].
ð
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
menu option.
9.
Pressing the button returns to the [Main menu].
10.
Pressing the button returns to the [Operating display].
94Rev. 2-05.2018
7.9.8.1 Acknowledge automatically:
The pump switches to Pause on empty signal and the empty signal symbol is displayed in red . The suction pipe issues a "Full" signal to the pump after a container change and the container change is detected and accepted without further confirmation.
Fig. 54: Acknowledge automatically
[Acknowledge automatically] - setting:
Control / software
1.
[Main menu] :
2.
[Configuration menu] :
3. Use the scrollbar to scroll to the [Select empty signal]
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
menu option.
4. [Select empty signal] - select.
5. If required, ‘empty message contact’: ‘closed contact = select empty signal’
ð
After selecting this, a check mark is set in the selection field.
6.
[ Press the Next button] .
Screen changes to the acknowledgement query of the ‘empty signal’.
ð
7. [Acknowledge automatically] - select.
8.
Pressing the button saves the setting.
The screen switches to the overview: [Configuration menu].
ð
9.
Pressing the button returns to the [Main menu].
10.
Pressing the button returns to the [Operating display].
95 Rev. 2-05.2018
Control / software
7.9.8.2 Acknowledge manually:
The pump switches to Pause on empty signal and the empty signal symbol is displayed in red . After pressing the red empty signal symbol, the container change must first be approved on the screen and the suction pipe can then be moved to a new container
Fig. 55: Select Acknowledge manually
[Acknowledge automatically] - setting:
.
1.
[Main menu] :
2.
[Configuration menu] :
3. Use the scrollbar to scroll to the [Select empty signal]
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
menu option.
4. [Select empty signal] - select.
5. If required, ‘empty message contact’: ‘closed contact = select empty signal’
ð
After selecting this, a check mark is set in the selection field.
6.
[ Press the Next button] .
Screen changes to the acknowledgement query of the ‘empty signal’.
ð
7. [Select Acknowledge manually] - select.
8.
Pressing the button saves the setting.
The screen switches to the overview: [Configuration menu].
ð
9.
Pressing the button returns to the [Main menu].
10.
Pressing the button returns to the [Operating display].
96Rev. 2-05.2018
7.9.9 Alarm relay
The functional method of the alarm output and the response of the pump on an alarm can be defined here. The alarm relay can be used to display when the pump goes to a stop condition, in other words if it is switched of This function can be used to display the operational readiness of the pump on a remote monitoring unit.
Control / software
f accidentally via the Display button.
The external alarm input, as shown below under Ä Chapter 6.3.4.1 ‘Terminal assignment’ on page 52, is connected to terminals 1, 2 and 3.
The following should be noted here:
n Voltage-free contact (relay) n max. external voltage: 230 V, AC/DC, max. 3 A. n Reserve signal: Contact closed / opened approx. 500 ms
Fig. 56: Configuration: Alarm relay
Factory setting: Disabled in the event of an alarm
[Alarm relay] - setting:
1.
[Main menu] :
2.
[Configuration menu] :
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
3. Scroll up to [Alarm relay] using the scrollbar along the right edge of the screen.
4. [Alarm relay]
Screen change for setting: [Alarm relay]
ð
- select.
5. If required, select the ‘Disabled on alarm’ selection box.
(in the event of an alarm, the alarm output is "open")
The ‘Disabled in the event of an alarm’ selection box is marked ü.
ð
6.
[ Press the Next button] .
Screen changes to the ‘Show pump stop’ prompt.
ð
7. If required, select the ‘Show pump stop’ selection box.
The ‘Disabled in the event of an alarm’ selection box is marked ü.
ð
8.
Press the button.
The setting is saved, and the screen switches back to the configuration overview
ð
.
9.
Pressing the button returns to the [Main menu].
10.
Pressing the button returns to the [Operating display].
97 Rev. 2-05.2018
Control / software
7.9.10 Dosing chemical
This setting provides the option to define a metering chemical being used.
Overview
Fig. 57: Configuration: Metering chemical
Factory setting: No details
The following selection options are available:
Ä
Chapter 7.9.10.1 ‘No entry’ on page 98
n
Ä
Chapter 7.9.10.2 ‘Manual input (manual)’ on page 99
n
Ä
Chapter 7.9.10.3 ‘Chemical selection from an integrated database’ on page 100
n
7.9.10.1 No entry
Fig. 58: Configuration: Dosing chemical - No entry
[ Set no entry:]
1.
Call up the [Main menu]:
2.
[Configuration.] selection:
3. Scroll up to [Dosing chemical]
4. Select [Dosing chemical] in the configuration menu.
ð
5. Option: Select [no entry]
6.
Press the button.
ð
7.
Pressing the button returns to the [Main menu].
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
using the scrollbar along the right edge of the screen.
Screen switches to the dosing chemical setting.
The setting is saved, and the screen switches to the configuration overview
.
8.
Pressing the button returns to the [Operating display].
98Rev. 2-05.2018
7.9.10.2 Manual input (manual)
Fig. 59: Configuration: Metered chemical - Manual
Set [Manual:]
Control / software
1.
Call up the[Main menu]:
2.
Select [Configuration]:
3. Scroll up to [Dosing chemical]
Ä
Chapter 7.6 ‘Main menu’ on page 66
Ä
Chapter 7.9 ‘Overview - Configuration’ on page 83
using the scrollbar along the right edge of the screen.
4. Select [Dosing chemical].
Screen switches to the setting for the [Dosing chemical].
ð
5. Option: Select ‘manual’
6.
Press the [Next] button.
Screen switches to the setting for the [Product name].
ð
7.
Enter the name of the metered chemical with the scrollbar as described in
7.3.3 ‘Scroll bars, radio buttons, selection fields, number and text input’ on page 60 .
8.
Press the button.
The setting is saved, and the screen switches to the configuration overview
ð
9.
Press the button.
The screen switches to the [main menu.]
ð
10.
Press the button.
The pump switches back to the operation screen.
ð
Ä
Chapter
.
99 Rev. 2-05.2018
Control / software
7.9.10.3 Chemical selection from an integrated database
This function is only available when a database has been loaded onto the pump. A loaded database is shown in the operating screen using the corresponding symbols . If you have installed a database, please contact the customer service department at Ecolab.
If a database is installed, the metering chemical used can be configured. This takes account of the service intervals as well. The more aggressive the chemical is in combination with the pump materials used (resistance), the earlier the service intervals will be due.
If you select a metering chemical from the integrated database, the pump sets the service intervals automatically:
Ä
Chapter 7.9.11 ‘Service interval’ on page 102.
NOTICE!
If the metering chemical is not compatible with the pump material pairing, the chemical name is displayed in red on the operating screen.
If no selection is made for the pump, in addition to ‘No details’ and ‘Manual’, the use of a database can be applied, however service department at Ecolab. This description displays the potential version with database.
Fig. 60: Configuration: Metering chemical - database selection
, please contact the customer
Factory setting: No database installed
100Rev. 2-05.2018
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