Eclipse Combustion 5600 User Manual

Instruction Manual 818

2/02

VeriFlame Single Burner

Monitoring System

Model 5600

Version 1.21

Modulation Model

Purge ModelNo Purge Model

COPYRIGHT

Cop yright 1997 by Ec lips e Combusti on, Inc. All rights r eserved wo rldwide. Thi s
publication is protected by federal regulation and shall not be copied,
distributed, transmitted, transcribed or translated into any human or computer
language, in an y form or by an y means, t o an y third parties, without the express
written consent of Ecli pse Combustion, Inc., Rockford, Illinois, U.S.A .

DISCLAIMER NOTICE

LIABILITY AND
WARRANTY

In accordance with the manufacturer’s policy of continual product improv ement,
the product presented in this brochure is subject to change without notice or
obligation.

The material in this manual is believed adequate for the intended use of the
product. If the product is used for purposes other than those specified herein,
confirmation of validity and suitability must be obtained. Eclipse Combustion,
Inc. warrants that the product itself does not infringe upon any United States
patents. No further warranty is expressed or implied.

We have made every effort to make this manual as accurate and complete as
possible. Should you find errors or omissions, please bring them to our attention
so that we may correct them. In this way we hope to improve our product
documentation for the benefit of our customers. Please send y our corr ections
and comments to our Marketing Communications Manager.

It must be understood that Eclipse Combustion’s liability for its products,
whether due to breach of warranty, negligence, strict liability, or otherwise , is
limited to the furnishing of burner monitoring system replacement parts and
Eclipse Combustion will not be liable for any other injury, loss, damage or
expenses, whether direct or consequential, including but not limited to loss of
use, income of, or damage to material arising in connection with the sale,
installation, use of, inability to use or the repair or replacement of Eclipse
Combustion’s products.

Eclipse Combustion, Inc., for a period of one year from shipment, warrants each
V eri-Flame burner monitoring system to the original pur chaser to be fr ee fr om
defects in material and workmanship under normal use as defined hereafter.
Any operation expressly prohibited in this Guide, any adjustment or assembly
procedures not recommended or authorized in these instructions, shall void
the warranty.

Eclipse V eri-Flame Instruction Manual 818-2/02

2

About this manual

AUDIENCE

SCOPE

DOCUMENT
CONVENTIONS

This manual has been written for the people who select and install the product
and the technicians who work on it. They are expected to ha v e previous expe­rience with this kind of equipment.

This manual contains essential information for the proper installation and op­eration of the Eclipse Veri-Flame Burner Monitoring System.

Following the instructions in this manual should assur e trouble-free installation
and operation of the monitoring system. Read this manual carefully . Mak e sure
that you understand its structur e and contents. Obe y all the safety instructions.

Do not deviate from any instructions or application limits in this manual with­out written consent from Eclipse Combustion, Inc.

If you do not understand any part of the information in this manual, do not
continue. Contact your Eclipse sales office or Eclipse Combustion, Inc., Rock­ford, Illinois.

There are se veral special symbols in this document. Y ou must kno w their meaning
and importance.

The explanation of these symbols follows. Please read it thoroughly.

Danger:
Indicates hazards or unsafe practices which WILL result in severe

personal injury or even death.
Only qualified and well trained personnel are allowed to carry out
these instructions or procedures.
Act with great care and follow the instructions.

Warning:
Indicates hazards or unsafe practices which could result in severe
personal injury or damage.
Act with great care and follow the instructions.

Caution:
Indicates hazards or unsafe practices which could result in damage to the machine or
minor personal injur y.
Act carefully.

Note:
Indicates an important par t of the text.
Read the text thoroughly.

Eclipse V eri-Flame Instruction Manual 818-2/02

3

HOW TO GET HELP

If you need help, you can contact your local Eclipse Combustion sales office.
You can also contact Eclipse Combustion, Inc. at:

1665 Elmwood Road
Rockford, Illinois 61103 USA

Phone: [phone]
Fax: [phone]

E-mail: eclipse
http://www.eclipsenet.com

@eclipsenet.com

Eclipse V eri-Flame Instruction Manual 818-2/02

4

Table of Contents

1

2

3

4

About this manual.....................................................................................

Table of contents........................................................................................

Introduction....................................................................................................

Product Description...........................................................................................

Specifications ...............................................................................................

Introduction............................................................................................................

Specifications ..........................................................................................................

Dimensions .............................................................................................................

DIP Switch Selection ..............................................................................

Introduction............................................................................................................

DIP Switch Location.............................................................................................

DIP Switch Access.................................................................................................

No Purge DIP Switch Settings ...........................................................................

Modulation & Purge DIP Switch Settings........................................................

Function Summary ..........................................................................................

Introduction............................................................................................................

Standard Features..................................................................................................

Combustion Air Flow Check.........................................................................

Main Fuel Valve Closed switch......................................................................

Low Fire Start ...................................................................................................

High Fire/High Fire Purge Check .................................................................

Recycle Mode....................................................................................................

Pilot T est Mode.................................................................................................

Interrupted or Intermittent Pilot.................................................................

Post Purge..........................................................................................................

Spark, Pilot Flame & Main Flame Separation .............................................

System Error & Lockout Conditions...........................................................

High to Low Fire Purge Modulation Capability with High to Low

Fire Position Switch Interlocks.....................................................................

3

5

8
8

9
9
9
9

12
12
12
12
12
13

14
14
14
14
14
14
14
14
14
15
15
15
15

16

Eclipse V eri-Flame Instruction Manual 818-2/02

5

Optional Features .................................................................................................

4

Pilot Test Mode Sequence ..............................................................................

Air Switch Input Hold .....................................................................................

Remote Display & Power Supply..................................................................

Status Lights & Push-buttons..............................................................................

Interlocks Closed.............................................................................................

Air Failure ..........................................................................................................

System Error .....................................................................................................

Burner On..........................................................................................................

Flame Failure .....................................................................................................

Low Fire..............................................................................................................

High Fire.............................................................................................................

Auto.....................................................................................................................

Test/Reset...........................................................................................................

16
16
16
16
17
17
17
17
17
17
17
17
17
17

System Installation...................................................................................

5

Introduction............................................................................................................

Interlocks and Limit Switch Input .....................................................................

Combustion Air Switch Input.............................................................................

Ignition Wiring........................................................................................................

Low Fire Input........................................................................................................

Main V alve Closed switch ....................................................................................

High Fire Input .......................................................................................................

Remote Reset ........................................................................................................

Remote Display & Power Supply.......................................................................

Purge and No Purge Wiring Diagram (Figure 5.1)........................................

Modulation Wiring Diagram (Figure 5.2) ........................................................

Typical Connections for all Models (Figure 5.3)............................................

Sensor Installation ....................................................................................

6

Introduction............................................................................................................

Sensor Wiring.........................................................................................................

Flame Rods .............................................................................................................

Scanners...................................................................................................................

Scanner Sighting Considerations.......................................................................

Test Procedures...........................................................................................

7

Introduction............................................................................................................

Flame Signal Strength ...........................................................................................

Minimum Pilot Test................................................................................................

Pilot Flame Failure Test ........................................................................................

Main Flame Failure Test........................................................................................

Spark Sighting Test.................................................................................................

Limits & Interlock Tests .......................................................................................

18
18
18
18
18
19
19
19
19
19
20
20

21

24
24
24
25
25
25

26
26
26
26
27
27
27
27

Eclipse V eri-Flame Instruction Manual 818-2/02

6

Maintenance & Troubleshooting....................................................

8

Introduction............................................................................................................

Maintenance............................................................................................................

Monthly Checklist .................................................................................................

Yearly Checklist .....................................................................................................

Troubleshooting.....................................................................................................

LED Status ..............................................................................................................

LED Status & Conditions for No Purge Models (Table 8.1) ......................

LED Status & Conditions for Purge Models (Table 8.2)..............................

LED Status & Conditions for Modulation Models (Table 8.3) ...................

28
28
28
28
28
29
30
30
31
32

9

Remote Display Messages...................................................................

Introduction............................................................................................................

Veri-Flame Operating Sequence (Table 9.1) ...................................................

Remote Display Diagnostic Messages (Table 9.2) .........................................

Appendix...........................................................................................................

Conversion Factors ..............................................................................................

Illustrated Parts List..............................................................................................

33
33
34
38

41
41
42

Eclipse V eri-Flame Instruction Manual 818-2/02

7

Introduction

1

PRODUCT
DESCRIPTION

The Eclipse Combustion Veri-Flame Single Burner Monitoring System controls
the start-up sequence and monitors the flame of single gas, oil, or combination
gas/oil burners. There are thr ee differ ent models to the Veri-Flame line: the no
purge, the purge and the modulation models. Each model f eatures field select­able trial for ignition (TFI). Each model is also available for use with four types
of flame sensor: ultraviolet (UV), self-check UV, infrared (IR) and flame rod.

The Veri-Flame No Purge and Purge models are a vailable in three different
series—5602, 5603 and 5605. The 5602 Series is UL listed, CSA cer tified, FM
approved and IRI acceptable; the 5605 Series is UL listed, FM approved and IRI
acceptable. The 5603 Series is for 240VAC applications not requiring US or
Canadian certifications.

The Veri-Flame Modulation model is available in two different series: 5602
and 5603. Both series are ca pable of modulation (high and low fire purging). The
5602 Series is UL listed, CSA certified, FM approved and IRI acceptable. The
5603 Series is for 240VAC applications not requiring US or Canadian certifica­tions.

Figure 1.1

Veri-Flame Single Burner Monitoring System

(Purge Unit Shown)

Eclipse V eri-Flame Instruction Manual 818-2/02

8

Specifications

2

INTRODUCTION

This section gives a detailed overview of Veri-Flame specifications and dimensions.

Specifications

P

ARAMETER

Supply • Series 5602 & 5605: 120 VAC (+10%, -15%), 50/60 Hz standard.

Series 5603: 240 VAC (+10%, -15%), 50/60 Hz standard .
Internal power consumption: 12 VA (excluding external connected loads).

Temperature Ranges

Flame Failure Response 3 seconds ±0.5 seconds.
Trial For Ignition (TFI)

Unit Model Nos. Temperature Range

Veri-Flame All Models -40˚ to +60˚C (-40˚ to +140˚F)
90˚ U.V. Scanner 5600-90A -20˚ to +60˚C (0˚ to 140˚F)
U.V. Scanner 5600-91 -20˚ to +125˚C (0˚ to +257˚F)
NEMA4 UV Scanner 5600-91N4 -20˚ to +125˚C (0˚ to +257˚F)
I.R. Scanner 5600-92B -40˚ to +110˚C (-40˚ to +230˚F)
UV/IR Scanner 5600-92SC -20˚ to +80˚C (0˚ to +176˚F)
Self-Check U.V. 5602-91 -20˚ to +60˚C (0˚ to +140˚F)
Remote Display 5602DB 0˚ to 50˚C (32˚ to 122˚F)
Remote Display 5602DBP 0˚ to 50˚C (32˚ to 122˚F)

No Purge & Purge Models:

Series 5602 & 5603: five or 10 seconds selectable.
Series 5605: ten or 15 seconds selectable.

Modulating Model: 5 or 10 seconds selectable

D

ESCRIPTION

Pilot Interrupt (if selected) 10 seconds.

Purge Time Selectable from 0-225 seconds in 15 second increments.

UL, CSA

Inductive Load

175VA

Relay Contact Rating

Output Ratings

(maximum total connected

load not to exceed 15 amps)

Output Ratings

(maximum total connected

load not to exceed 15 amps)

for

120 V A C

240 V AC

for

Function
Gas Valve 3, 5 175VA, 1/10 HP 10 amps
Ignition 4 375 VA 10 amps

Motor or Contactor

Control Signal

Function

Valves, Ignition
Motors or Contactor
Alarm
Control

Terminals

8 470 VA, 1/2 HP 16 amps

A, 10, 11, 12, 13

Terminals

3, 4, 5,

8

A

10, 11, 12, 13 5

(continued onto next page)

Eclipse V eri-Flame Instruction Manual 818-2/02

Relay Contact Rating

Resistive Load

10 amps

Resistive Load

5 amps

16 amps

5 amps

amps

9

Specifications (continued)

PARAMETER DESCRIPTION

Approvals • No Purge & Purge Models:

(See chart below.)

Shipping Weight •1.4 kilograms (3 lbs.) for all Veri-Flame models.

Series 5602: UL listed, CSA certified, FM approved and IRI acceptable.
Series 5603: No approvals.
Series 5605: UL listed, FM approved and IRI acceptable.

• Modulating Models:
Series 5602: UL recognized (must be mounted in panel), CSA certified, FM

approved and IRI acceptable.

Series 5603: No approvals.

•0.9 kilograms (2 lbs.) for Models 5602-10 & 5602-10-1 bases.

•1.2 kilograms (2.6 lbs.) for Model 5602-40 base.

Approval Information

UL Listed, Guide No. MCCZ, File MH12613
UL Recognized, Guide No. MCCZ2, File MH12613
CSA Certified, Class No. 2632 01, File 37456

Dimensions

FM Approved, Class No. 7610, Report 1Y2A4.AF

Veri-Flame Unit/All Models

76mm

(3")

133mm

(5-1/4") Square

Veri-Flame Bases/Purge & No Purge Models

Model Number 5602-10 Model Number 5602-10-1

5.5mm

(7/32") Dia.

127mm

(5")

Square

Mounting
Holes (4)

Knockouts

(10) for

13mm (1/2"

Conduit

127mm

(5")

Square

10

38mm

(1-1/2")

102mm

(4") Square

13mm

(1/2")

Eclipse V eri-Flame Instruction Manual 818-2/02

102mm

(4") Square

124mm
(4-7/8")

19mm

(3/4")

38mm

(1-1/2")

Dimensions (continued)

Veri-Flame/Modulating Model with Base Model Number 5602-40

24mm

(15/16")

171mm
(6-3/4")

25mm

(1")

12345678AD 11121310S2 S1

40mm

(1-9/16")

116mm

(4-9/16")

10mm (3/8")

213mm (8-3/8")

5mm (3/16")

Remote Display Model Number 5602-DB

102mm

(4") Square

*

54mm

(2-1/8")

Mounting
Bracket &
Screw (2)

*

= Alternate Mounting Locations

*

24VDC Power Supply for Remote Display 5602-DB

44mm

(1-3/4")

70mm

(2-3/4")

79mm

(3-1/8")

Remote Display Model Number 5602-DBP

102mm

(4") Square

54mm

(2-1/8")

*

89mm

(3-1/2")

Square

Wiring

Terminal

89mm

(3-1/2")

Square

Ground

Screw

Contrast

Adjustment

Screw

15-pin Port

Terminal

Mounting

Bracket &

Screw (2)

*

Wiring

= Alternate Mounting Locations

*

Terminals (2)

Eclipse V eri-Flame Instruction Manual 818-2/02

Ground

Screw

Contrast

Adjustment

Screw

15-pin Port

Terminal

11

DIP Switch Selection

3

INTRODUCTION

DIP Switch Location

DIP Switch Access

No Purge
DIP Switch Settings

This section details the location, selection and description of the Veri-Flame
DIP switches, which allow for sequence and timing functions as well as sys­tem configuration.

Caution
T o avoid electric shock, shut off the power supply when installing or remo ving any control
device. Flame monitoring systems must be installed by a qualified, licensed technician.

All of the DIP switches are located in the back of each V eri-Flame unit (see Fig­ure 3.1 on page 13, or the photograph on page 8).

To gain access to the DIP switches, the V eri-Flame must be separated from the
back box (for visual reference, please refer to “Dimensions” on page 10). This
separation will expose the DIP switches on the back of the Veri-Flame unit.

No Purge models of the Veri-Flame only use three of the eight DIP switches, as
shown in the labels in Figure 3.2 on page 13. They are as follows:

SW1: Recycling mode selection (On=Recycling; Off=Non-recycling)
SW2: Pilot selection (On=Intermittent, where pilot remains on during burner cycle;

Off=Interrupted, where pilot valve closes after main burner is established).
SW3: Trial-for-ignition (TFI) range selection ( For 5602/5603 units: On =10

seconds; Off=5 seconds. For 5605 units: On=10 seconds; Off=15 seconds).

Modulation & Purge
DIP Switch Settings

12

Modulation and purge models of the Veri-Flame use all of the eight DIP switches,
as illustrated in Figure 3.2 on page 13. They are as follows:

SW1: Recycling mode selection (On=Recycling; Off=Non-recycling)
SW2: Pilot selection (On=Intermittent, where pilot remains on during burner cycle;

Off=Interrupted, where pilot valve closes after main burner is established).
SW3: Trial-for-ignition (TFI) range selection (For 5602/5603 units: On=10 seconds;

Off=5 seconds. For 5605 units: On=10 seconds; Off=15 seconds).
SW4 through 7: Purge time selection. T otal purge time is the sum of each s witch

selected.
SW8: Post purge selection. (On=15 second post purge).

Eclipse V eri-Flame Instruction Manual 818-2/02

Close-up of DIP switches on

back side of all Veri-Flame models.

Figure 3.1

No Purge Models

Purge Models

Modulation Models

DIP Switch Location

Figure 3.2

DIP Switch Labels with Selections

Eclipse V eri-Flame Instruction Manual 818-2/02

13