Eclipse Winnox WX Series Installation Manual
Installation Guide
No. 111, 8/26/05
Winnox
Burners
WX Series
Version 1.00
C
OPYRIGHT
Copyright 2005 by Eclipse, Inc. All rights reserved worldwide.
This publication is protected by federal regulation and shall not
be copied, distributed, transmitted, transcribed or translated
into any human or computer language, in any form or by any
means, to any third parties, without the express written
consent of Eclipse, Inc., Rockford, Illinois, U.S.A.
D
ISCLAIMER NOTICE
L
IABILITY AND
W
ARRANTY
We reserve the right to change the construction and/or
configuration of our products at any time without being
obliged to adjust earlier supplies accordingly.
The material in this manual is believed adequate for the
intended use of the product. If the product, or its individual
modules or procedures, are used for purposes other than
those specified herein, confirmation of their validity and
suitability must be obtained. Eclipse, Inc. warrants that the
material itself does not infringe any United States patents. No
further warranty is expressed or implied.
We have made every effort to make this manual as accurate
and complete as possible. Should you find errors or omissions,
please bring them to our attention so that we may correct
them. In this way we hope to improve our product
documentation for the benefit of our customers. Please send
your corrections and comments to our Documentation
Manager .
It must be understood that Eclipses liability for its products,
whether due to breach of warranty, negligence, strict liability,
or otherwise, is limited to the furnishing of such replacement
parts and Eclipse, Inc. will not be liable for any other injury,
loss, damage or expenses, whether direct or consequential,
including but not limited to loss of use, income of or damage to
material arising in connection with the sale, installation, use of,
inability to use or the repair or replacement of Eclipses
products.
Any operation expressly prohibited in this Guide, any
adjustment, or assembly procedures not recommended or
authorized in these instructions shall void the warranty.
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Eclipse Winnox WX Series v1, Installation Guide No. 111, 8/26/05
About this manual
A
UDIENCE
P
URPOSE
W
INNOX
D
OCUMENTS
This manual has been written for people who are already
familiar with all aspects of a nozzle-mix burner and its add-on
components, also referred to as the burner system.
These aspects are:
installation
use
maintenance.
The audience is expected to have had experience with this
kind of equipment.
The purpose of this manual is to ensure that the design of a
safe, effective, and trouble-free combustion system is carried
out.
Installation Guide No. 111
This document
Winnox Data Sheets, Series 111
Available for individual WX models
Required to complete design, selection & installation
R
ELATED DOCUMENTS
Design Guide No. 111
Used with Data Sheet to design burner system
Winnox Price List No. 111
Used to order burners
EFE 825 (Combustion Engineering Guide)
Eclipse Bulletins and Info Guides: 684, 710, 732, 742, 756,
760, 930
Eclipse Winnox WX Series v1, Installation Guide No. 111, 8/26/05
3
D
OCUMENT
C
ONVENTIONS
There are several special symbols in this document. You must
know their meaning and importance.
The explanation of these symbols follows below. Please read it
thoroughly.
Danger:
d
Indicates hazards or unsafe practices which WILL
result in sever e personal injury or even death.
Only qualified and well trained personnel are
allowed to carry out these instructions or
procedures.
Act with great care and follow the instructions.
Warning:
w
Indicates hazards or unsafe practices which could
result in severe personal injury or damage.
Act with great care and follow the instructions.
Caution:
c
Indicates hazards or unsafe pr actices which could result in
damage to the machine or minor personal injury, Act carefully.
H
OW TO GET HELP
Note:
n
Indicates an important part of the text. Read thoroughly.
If you need help, contact your local Eclipse Combustion
representative. You can also contact Eclipse Combustion at any
of the addresses listed on the back of this document.
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Eclipse Winnox WX Series v1, Installation Guide No. 111, 8/26/05
Table of Contents
1
2
3
4
About this manual
Table of Contents
Introduction
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety 7
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Approvals of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pre-installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Check List After Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Adjustment, Start & Stop
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 1: Reset the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 2: Set low fire air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Step 3: Ignite the Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Step 3: Optional, low fire start with piloting gas . . . . . . . . . 19
Step 4: Set low fire gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Step 5: Set high fire gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Step 6: Verify Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . 15
5
Maintenance & Troubleshooting
Appendix
Eclipse Winnox WX Series v1, Installation Guide No. 111, 8/26/05
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
. . . . . . . . . . . . . . . . . . . 23
5
Introduction
1
P
RODUCT
D
ESCRIPTION
The Winnox Version 1.00 is a nozzle-mix type, low-emissions
burner designed for direct air heating, indirect air heating, and
oven applications up to 1600 °F (875 °C).
The burner package includes a combustion air blower and an
air:gas ratio regulator to fire over a wide gas turndown range
at a controlled ratio.
The burner is designed for:
low NO
efficient ratio controlled combustion
reliable burner operation
simple burner adjustment
direct spark ignition
multiple fuel capability
A wide variety of options and configurations are available due
to the modular design of the burner.
Figure 1.1 The Winnox Burner
and CO emissions
x
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Eclipse Winnox WX Series v1, Installation Guide No. 111, 8/26/05
Safety
2
I
NTRODUCTION
S
AFETY
This section is provided as a guide for the safe operation of the
Winnox burner system. All involved personnel should read this
section carefully before operating this system.
Danger:
d
The Winnox burners, described herein, are
designed to mix fuel with air and burn the
resulting mixture. All fuel burning devices are
capable of producing fires and explosions if
improperly applied, installed, adjusted, controlled,
or maintained.
Do not bypass any safety feature; fire or explosion
could result.
Never try to light a burner if it shows signs of
damage or malfunction.
Warning:
w
The burner might have HOT surfaces. Always
wear protective clothing when approaching the
burner.
Note:
n
This manual pro vides information in the use of these burners
for their specific design purpose. Do not de viate from any
instructions or application limits described herein without
written advice from Eclipse Combustion.
Read the entire this manual and all r elated documents before
attempting to start this system. If you do not understand any
part of the information contained in this manual, contact your
local Eclipse representative or Eclipse Combustion before
continuing.
Eclipse Winnox WX Series v1, Installation Guide No. 111, 8/26/05
7
C
APABILITIES
Only qualified personnel, with good mechanical aptitude and
experience on combustion equipment, should adjust, maintain,
or troubleshoot any mechanical or electrical part of this
system.
O
PERAT OR
R
EPLACEMENT
T
RAINING
P
ARTS
The best safety precaution is an alert and trained operator.
Train new operators thoroughly and have them demonstrate an
adequate understanding of the equipment and its operation. A
regular retraining schedule should be administered to ensure
operators maintain a high degree of proficiency.
Order replacement parts from Eclipse Combustion only. All
Eclipse Combustion approved, customer supplied valves or
switches should carry UL, FM, CSA, CGA, and/or CE approval,
where applicable.
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Eclipse Winnox WX Series v1, Installation Guide No. 111, 8/26/05
Installation
3
I
NTRODUCTION
H
ANDLING AND
S
TORA GE
A
PPROVALS OF
C
OMPONENTS
In this chapter you will find information and instructions
needed to install the burner and system components.
Handling
Inspect the system, make sure the components are clean and
free of damage.
Use the appropriate support and handling equipment when
lifting the burner.
Protect all components on the system from weather, damage,
dirt and moisture.
Protect the system and its components from excessive
temperatures and humidity.
Storage
When storing the system for an extended period Eclipse
recommends placing it in a cool, clean, dry room.
K eep all the system components stored in their original
packaging as long as possible.
Limit controls and safety equipment
All limit controls and safety equipment must comply with all
applicable local codes and/or standards, which may include:
NFPA Standard 86
NFPA Standard 86C
UL
FM
CGA
EN 746-2
Electrical wiring
All electrical wiring must comply with all applicable local codes
and/or standards, which may include:
NFPA Standard 70
ANSI-C11981
EN 746-2
Eclipse Winnox WX Series v1, Installation Guide No. 111, 8/26/05
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Gas piping
All gas piping must comply with all applicable local codes and/
or standards, which may include:
NFPA Standard 54
CSAZ662-03, CAN/CSA B149.1
EN 746-2, EN969
Where to get the standards:
NFPA:
National Fire Protection Agency
1 Batterymarch Park
Quincy, MA 02169
www.nfpa.org
ANSI:
American National Standard Institute
25 West 43rd St., 4th Floor
New York, NY 10036
www.ansi.org
UL:
Underwriters Labs
333 Pfingsten Road
Northbrook, IL 60062
www.ul.com
FM:
Factory Mutual System
1151 Boston-Providence Turnpike
P.O. Box 9102
Norwood, MA 02062
www.fmglobal.com
CSA:
The CSA Standards are available from:
178 Rexdale Boulvard
Toronto, Ontario
Canada M9W 1R3
www.csa-international.org
Information on the EN standards, and where to get the
standards is available from:
Comité Européen de Normalisation
Strassartstraat 36
B-1050 Brussels
Comité Européen de Normalisation Electronique
Strassartstraat 36
B-1050 Brussels
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Eclipse Winnox WX Series v1, Installation Guide No. 111, 8/26/05
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