Eclipse Veri-Flame 5602 Instruction Manual

Instruction Manual 819

2/11/2011

Eclipse Veri-Flame Tester

and Trainer

Model 5602

The Model 5602 Tester (pn 49602) provides a convenient means for testing
Veri-Flame controllers and sensors. It also is a good tool for learning about
the sequences and safety features of all the Veri-Flame models. Features
include:

• 7 Toggle switches for simulating inputs

• 9 Lights for controller output status

• 2 Quick-connect terminals for external flame sensor

• Built in flame simulators

• Tests 120V or 240V supply models

NOTE: The tester is supplied with a standard North American 120VAC plug. The

plug can be cut off and the remaining powercord can be attached to an
appropriate plug or terminal for 240VAC supply.

Relay Board
Model 5603-40-4
Part No. 49240-2

CAUTION: The tester must be supplied with the voltage level that matches the Veri-

Flame model being tested.

CAUTION: Before beginning the test procedures, read the Eclipse Combustion

Instruction Manual 818 and become thoroughly familiar with the controller
model that you are testing.

Mounting Controllers to the 5602 Series Tester

Check the controller model number and DIP-Switch settings to be sure that the
recycling, pilot mode, trial-for-ignition, purge time, and post purge settings are
correct for your application. Be sure the modulation relay board is installed for
modulation model controllers (560x-4x) and unplugged for non-modulating
controllers. Before plugging in the power cord of the tester, seat the controller
firmly in place over the opening on the face of the 5602 Series Tester.

WARNING: Risk of electrical shock. High voltage is exposed when tester is plugged in

but the Veri-Flame control is removed.

NOTE: Intermittent pilot operation (DIP-Switch 2 on) means the pilot stays on during

the burner run period. Interrupted pilot (DIP-Switch 2 off) means the pilot will
turn off after the main flame has established.

Initial Switch Settings:
POWER: OFF
LIMITS: OFF
AIR: NORMAL

DAMPER: VER-OK
FLAME: EXT
LOW FIRE: CLOSED
VALVE: CLOSED

CAUTION: Remove any external flame sensors from the connector block S1 and S2

when using the internal flame simulator.

NOTE:

The internal flame simulators are factory preset. Some adjustment of the UV
signal is possible by turning U.V. SENS. adjustment (on the rear).

No Purge Model

Veri-Flame No-Purge Models 5602-3x and 5605-3x

Do NOT use the modulation relay board for these controllers.

Test Procedure - set initial switch settings

1) Turn on the POWER switch, the POWER light will come on.

2) Turn on the LIMITS switch. The green “INTERLOCKS CLOSED” light on the
controller will come on. Then the SPARK and PILOT lights on the tester will
come on.

3) Set the FLAME switch to the appropriate position for the flame sensor type of
the model under test: FR (down) for flame rods, UV/IR (up) for ultraviolet
scanners.

4) Observe that the red light inside the FLAME SIGNAL test jack comes on. At
the end of TFI (trial for ignition) time, the SPARK light will go off. Then about 5
seconds after the TFI ends, the MAIN light will come on. If interrupted pilot is
selected (DIP-Switch 2 is off), the PILOT light will go off after about 10
seconds.

5) Set the FLAME switch to EXT.
a) For non-recycling selection (DIP-Switch 1 is off), the red “FLAME

FAILURE” light on the controller will come on within 4 seconds. The
ALARM light on the tester will also come on.

b) For recycling selection (DIP-Switch 1 is on) and the flame indicator has

been on for more than 35 seconds, the unit will turn off the MAIN (and
PILOT if on) and recycle to the beginning self-check sequence. Then the
SPARK and PILOT will come on as in step 2 above. Leave the FLAME
switch at EXT. The red “FLAME FAILURE” light on the controller will come
on after the trial for ignition. The ALARM light on the tester will also come
on.

6) With the control in the ALARM condition, set the DAMPER switch to FAIL
(center position). Reset the controller by pressing the pushbutton once to the
in position and pressing it again to bring it back out.

7) Observe that the “SYSTEM ERROR” light flashes for a couple seconds and
then comes on steady. Also the tester ALARM light comes on. Return the
DAMPER switch to VER-OK.

8) Place the LIMITS switch to OFF and reset the controller. Turn the FLAME
switch to the appropriate position for the flame sensor type. Observe the red
light inside the FLAME SIGNAL test jack. The “SYSTEM ERROR” light will
start flashing. Wait about 25 seconds and the ALARM light will come on.

Veri-Flame Purge Models 5602-2x and 5605-2x

Do NOT use the modulation relay board for these controllers.

Test Procedure - set initial switch settings

1) Turn on the POWER switch, the POWER light will come on.

2) Turn on the LIMITS switch. The green “INTERLOCKS CLOSED” light on the
controller will come on. In less than 5 seconds, the FAN light on the tester will
come on.

3) The unit will stay in this sequence for the selected purge time, then the SPARK
and PILOT lights on the tester will come on.

4) Set the FLAME switch to the appropriate position for the flame sensor type of
the model under test: FR (down) for flame rods, UV/IR (up) for ultraviolet
scanners.

Purge Model

2 Eclipse Model 5602 Tester, Instruction Manual 819 2/11/2011