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ThermJet TJSR0100
Installation Manual
20 pgs2.81 Mb0

Eclipse ThermJet TJSR0020, ThermJet TJSR0100 Installation Manual

Installation Guide 208
2/4/2013
Eclipse ThermJet
Self-Recuperative Burners
Models TJSR0020 - TJSR0100
Version 5
Copyright
other injury, loss, damage or expenses, whether direct or consequential, including but not limited to loss of use, income, or damage to material arising in connection with the sale, installation, use of, inability to use, or the repair or replacement of Eclipse’s products.
Any operation expressly prohibited in this manual, any adjustment, or assembly procedures not recommended or authorized in these instructions shall void the warranty.
Disclaimer Notice
In accordance with the manufacturer’s policy of continual product improvement, the product presented in this brochure is subject to change without notice or obligation.
The material in this manual is believed adequate for the intended use of the product. If the product is used for purposes other than those specified herein, confirmation of validity and suitability must be obtained. Eclipse warrants that the product itself does not infringe upon any United States patents. No further warranty is expressed or implied.
Liability & Warranty
We have made every effort to make this manual as accurate and complete as possible. Should you find errors or omissions, please bring them to our attention so that we may correct them. In this way we hope to improve our product documentation for the benefit of our customers. Please send your corrections and comments to our Technical Documentation Specialist.
It must be understood that Eclipse’s liability for its product, whether due to breach of warranty, negligence, strict liability, or otherwise is limited to the furnishing of replacement parts and Eclipse will not be liable for any
Document Conventions
There are several special symbols in this document. You must know their meaning and importance.
The explanation of these symbols follows below. Please read it thoroughly.
How To Get Help
If you need help, contact your local Eclipse representative. You can also contact Eclipse at:
1665 Elmwood Rd. Rockford, Illinois 61103 U.S.A. Phone: 815-877-3031 Fax: 815-877-3336 http://www.eclipsenet.com
Please have the information on the product label available when contacting the factory so we may better serve you.
www.eclipsenet.com
Product Name Item # S/N DD MMM YYYY
This is the safety alert symbol. It is used to alert you to potential personal injurt hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
CAUTION
NOTICE
NOTE
2
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Is used to address practices not related to personal injury.
Indicates an important part of text. Read thoroughly.
Table of Contents
1 Introduction............................................................................................................................ 4
Product Description .............................................................................................................. 4
Audience .............................................................................................................................. 4
Purpose................................................................................................................................ 4
ThermJet Self-Recuperative Documents ............................................................................. 4
Related Documents.............................................................................................................. 4
2 Safety...................................................................................................................................... 5
Safety Warnings ................................................................................................................... 5
Capabilities........................................................................................................................... 5
Operator Training ................................................................................................................. 5
Replacement Parts...............................................................................................................5
3 Installation.............................................................................................................................. 6
Introduction........................................................................................................................... 6
Handling & Storage ..............................................................................................................6
Position of Components ....................................................................................................... 6
Approval of Components...................................................................................................... 6
Checklist Before Installation ................................................................................................. 7
Prepare the Burner............................................................................................................... 7
Furnace Wall Preparation..................................................................................................... 7
Burner Installation ................................................................................................................ 8
Valves................................................................................................................................... 10
Checklist After Installation ....................................................................................................11
Prepare for Adjustment ........................................................................................................ 11
4 Adjustment, Start, & Stop .....................................................................................................12
Introduction........................................................................................................................... 12
Adjustment Procedure.......................................................................................................... 12
Normal Operation Post Commissioning ............................................................................... 15
5 Maintenance & Troubleshooting.......................................................................................... 16
Introduction........................................................................................................................... 16
Maintenance......................................................................................................................... 16
Monthly Checklist ................................................................................................................. 16
Yearly Checklist.................................................................................................................... 16
Troubleshooting Guide......................................................................................................... 17
Appendix ................................................................................................................................... i
Conversion Factors ..............................................................................................................i
Eclipse ThermJet Self-Recuperative, V5, Installation Guide 208, 2/4/2013
3
Introduction
1
Product Description
The ThermJet Self-Recuperative burner is a nozzle mix burner that is designed to fire an intense stream of hot gases through a combustor. It includes an integral recuperator and eductor to draw exhaust gases through the burner and preheat combustion air.
The high velocity of the gases improves temperature uniformity, product quality and system efficiency.
Figure 1.1. Eclipse ThermJet
Self-Recuperative Burner
Audience
This manual has been written for personnel already familiar with all aspects of a nozzle mixing burner and its add-on components, also known as “the burner system”.
These aspects are:
• Installation
• Use
• Maintenance
• Safety
The audience is expected to be qualified and have experience with this type of equipment and its working environment.
Purpose
The purpose of this manual is to make sure that you carry out the installation of a safe, effective, and trouble-free system.
ThermJet Self-Recuperative Documents
Installation Guide No. 208
• This document
Datasheet No. 208-1 through 208-4
• Available for individual ThermJet Self-Recuperative models
• Required to complete design and selection
Design Guide No. 208
• Used with Datasheet to design burner system
Worksheet No. 208
• Required to provide application information to Eclipse Engineering
Spare Parts List Series No. 208
• Recommended replacement part information
Related Documents
• EFE 825 (Combustion Engineering Guide)
• Eclipse Bulletins and Info Guides: 610, 710, 720, 730, 742, 744, 760, 930
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Eclipse ThermJet Self-Recuperative, V5, Installation Guide 208, 2/4/2013
Safety
Important notices which help provide safe burner operation will be found in this section. To avoid personal injury and damage to the property or facility, the following warnings must be observed. All involved personnel should read this entire manual carefully before attempting to start or operate this system. If any part of the information in this manual is not understood, contact Eclipse before continuing.
Safety Warnings
DANGER
■ The burners, described herein, are designed to mix fuel with air and burn the resulting mixture. All fuel burning devices are capable of producing fires and explosions if improperly applied, installed, adjusted, controlled or maintained.
■ Do not bypass any safety feature; fire or explosion could result.
■ Never try to light a burner if it shows signs of damage or malfunction.
2
NOTICE
■ This manual provides information regarding the use of these burners for their specific design purpose. Do not deviate from any instructions or application limits described herein without written approval from Eclipse.
Capabilities
Only qualified personnel, with sufficient mechanical aptitude and experience with combustion equipment, should adjust, maintain or troubleshoot any mechanical or electrical part of this system.
Operator Training
The best safety precaution is an alert and trained operator. Train new operators thoroughly and have them demonstrate an adequate understanding of the equipment and its operation. A regular retraining schedule should be administered to ensure operators maintain a high degree of proficiency.
WARNING
■ The burner and duct sections are likely to have HOT surfaces. Always wear the appropriate protective equipment when approaching the burner.
■ Eclipse products are designed to minimize the use of materials that contain crystalline silica. Examples of these chemicals are: respirable crystalline silica from bricks, cement or other masonry products and respirable refractory ceramic fibers from insulating blankets, boards, or gaskets. Despite these efforts, dust created by sanding, sawing, grinding, cutting and other construction activities could release crystalline silica. Crystalline silica is known to cause cancer, and health risks from the exposure to these chemicals vary depending on the frequency and length of exposure to these chemicals. To reduce the risk, limit exposure to these chemicals, work in a well-ventilated area and wear approved personal protective safety equipment for these chemicals.
Replacement Parts
Order replacement parts from Eclipse only. All Eclipse approved valves or switches should carry UL, FM, CSA, CGA and/or CE approval where applicable.
5
Installation
3
Introduction
In this section you will find the information and instructions needed to install the burner and system components.
Handling & Storage Handling
• Make sure the area is clean.
• Protect the components from weather, damage, dirt and moisture.
• Protect the components from excessive temperatures and humidity.
Storage
• Make sure the components are clean and free of damage.
• Store the components in a cool, clean, dry room.
• After making sure everything is present and in good condition, keep the components in original packages as long as possible.
Position of Components
The position and amount of components are determined by the kind of control method chosen. All the control methods can be found in Design Guide 208, Chapter 3 “System Design.” Use the schematics in that chapter to build your system.
Approval of Components
Limit Controls & Safety Equipment
All limit controls and safety equipment must comply with all applicable local codes and/or standards and must be listed for combustion safety by an independent testing agency. Typical application examples include:
• American: NFPA 86 with listing marks from UL, FM, CSA
• European: EN 746-2 with CE mark from TuV, Gastec, Advantica
Electrical Wiring
All the electrical wiring must comply with all applicable local codes and/or standards such as:
• NFPA Standard 70
• IEC60364
• CSA C22
• BS7671
Gas Piping
All the gas piping must comply with all applicable local codes and/or standards such as:
• NFPA Standard 54
• ANSI Z223
• EN 746-2
Where to Get the Standards:
The NFPA Standards are available from:
National Fire Protection Agency Batterymarch Park Quincy, MA 02269 www.nfpa.org
The ANSI Standards are available from:
American National Standard Institute 1430 Broadway New York, NY 10018 www.ansi.org
The UL Standards are available from:
333 Pfingsten Road Northbrook, IL 60062 www.ul.com
The FM Standards are available from:
1151 Boston-Providence Turnpike PO Box 9102 Norwood, MA 02062 www.fmglobal.com/approvals
Information on the EN standards and where to get them is available from:
Comité Européen de Normalisation
Stassartstraat 36
B-1050 Brussels Phone: +32-25196811
Fax: +32-25196819
www.cen.eu
Comité Européen de Normalisation Electronique
Stassartstraat 36
B-1050 Brussels Phone: +32-25196871
Fax: +32-25196919
www.cenelec.org
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Eclipse ThermJet Self-Recuperative, V5, Installation Guide 208, 2/4/2013
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