Eclipse PRA6 Series Instruction Manual
Instruction Manual 904
7/24/06
Eclipse Programmable
Rotary Actuator
Series PRA6
Version 1
Copyright
DisClaimer notiCe
liability anD
warranty
Copyright 2006 by Eclipse, Inc. All rights reserved
worldwide. This publication is protected by federal
regulation and shall not be copied, distributed,
transmitted, transcribed or translated into any
human or computer language, in any form or
by any means, to any third parties, without the
express written consent of Eclipse, Inc.
In accordance with the manufacturer’s policy of
continual product improvement, the product
presented in this brochure is subject to change
without notice or obligation.
The material in this manual is believed adequate for
the intended use of the product. If the product is
used for purposes other than those specied herein,
conrmation of validity and suitability must be
obtained. Eclipse, Inc. warrants that the product itself
does not infringe upon any United States patents.
No further warranty is expressed or implied.
We have made every effort to make this manual
as accurate and complete as possible. Should
you nd errors or omissions, please bring them
to our attention so that we may correct them.
In this way we hope to improve our product
documentation for the benet of our customers.
Please send your corrections and comments to
our Marketing Communications Manager.
It must be understood that Eclipse's liability for
its products, whether due to breach of warranty,
negligence, strict liability, or otherwise, is limited
to the furnishing of rotary actuator replacement
parts and Eclipse will not be liable for any other
injury, loss, damage or expenses, whether direct
or consequential, including but not limited to loss
of use, income of, or damage to material arising
in connection with the sale, installation, use of,
inability to use or the repair or replacement of
our products.
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Eclipse Rotary Actuator Instruction Manual 904-7/24/06
About this manual
auDienCe
sCope
aCtuator
publiCations
important notiCes
This manual has been written for the people who
will install the product and the technicians who
work on it. They are expected to have previous
experience with this kind of equipment.
This manual contains essential information for the
proper installation and operation of an Eclipse
Programmable Rotary Actuator.
Instruction Manual No. 904
• This publication.
Data Sheet No. 904
• Lists actuator information including dimensions.
Price Sheet No. 904
• Used to order actuators.
• Read this manual carefully. Make sure that you
understand the structure and contents of this
manual.
• Obey all the safety instructions.
• Do not deviate from any instructions or application limits in this manual without written consent
from Eclipse, Inc.
• If you do not understand any part of the information in this manual, do not continue. Con-
tact your Eclipse sales ofce or Eclipse, Inc.
Eclipse Rotary Actuator Instruction Manual 904-7/24/06
3
DoCument
Conventions
There are several special symbols in this document.
You must know their meaning and importance.
The explanation of these symbols follows. Please
read it thoroughly.
Warning:
Indicates hazards or unsafe practices
which could result in severe personal
injury or damage.
Act with great care and follow the instructions.
Caution:
Indicates hazards or unsafe practices which could
result in damage to the machine or minor personal injury.
Act carefully.
Note:
Indicates an important part of the text.
Read the text thoroughly.
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Eclipse Rotary Actuator Instruction Manual 904-7/24/06
Table of Contents
About this manual ................................. 3
Audience ................................................................ 3
Scope ...................................................................... 3
Actuator Publications .......................................... 3
Important Notices ............................................... 3
Document Conventions ..................................... 4
Table of Contents ................................... 5
1
Introduction ................................................ 7
Product Description ............................................ 7
Installation .................................................... 8
2
Introduction .......................................................... 8
Handling and Storage .......................................... 8
Approval of Components ................................... 9
Electrical wiring ................................................ 9
Where to get the standards .......................... 9
Checklist Before Installation .............................. 9
A Note on Safety.................................................. 10
Actuator Mounting .............................................. 11
Mount Actuator to Buttery Valve .................. 12
Actuator Wiring ................................................... 15
Power supply ..................................................... 16
Auxiliary contacts ............................................ 16
Low re wiring ................................................. 16
High re wiring ................................................. 17
Control signal wiring ....................................... 17
Disable settings wiring .................................... 17
Eclipse Rotary Actuator Instruction Manual 904-7/24/06
5
Parameter Selection ........................... 21
3
Introduction .......................................................... 21
Low Fire Stop (LF) ............................................... 21
High Fire Stop (HF) ............................................. 22
Control Signal Loss (LO).................................... 22
Low Fire Contact Release (LL) ......................... 23
Low Fire Contact Sense (LS) ............................. 23
High Fire Contact Sense (HS) ........................... 25
High Fire Contact Release (HH) ...................... 26
Manual Position Select ........................................ 26
Signal Input Select ................................................ 27
Auxiliary Contact Select–Normally Closed ...... 27
Auxiliary Contact Select–Normally Open ......... 27
Clockwise Rotation Select ................................. 28
Counterclockwise Rotation Select .................. 28
Examine Setpoints ................................................ 28
Default Setpoints .................................................. 29
Stalled Motor ........................................................ 29
Specications ............................................. 30
4
Dimensions ............................................................ 31
Keypad orientations ............................................. 32
Maintenance & Troubleshooting 33
5
Introduction .......................................................... 33
Maintenance .......................................................... 33
Monthly Checklist ............................................ 33
Yearly Checklist ................................................ 33
Troubleshooting .................................................... 34
Appendix ........................................................ 35
Table 1: Actuator Parameter Record ............. 35
Table 2: Model Number Conguration ......... 35
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Eclipse Rotary Actuator Instruction Manual 904-7/24/06
Introduction
Upright (Standard) Orientation
Inverted Orientation
1
proDuCt
DesCription
The Eclipse Programmable Rotary Actuator is a
keypad-programmable, direct-coupled modulating
motor for use in burner and valve control systems.
It is typically used with an electronic control to regulate a process temperature. The drive shaft of the
actuator connects to a buttery valve stem, which
rotates 90 degrees from minimum to maximum
position.
Actuator features include: solid state electronics;
LED display with membrane keys; 4-20mA, 0-10Vdc
and switch inputs for positioning; and two auxiliary
contacts for position feedback.
The display keypad provides indication of position
and direction of travel, and allows local manual
positioning control. It also provides access to set
the following parameters: minimum and maximum
travel positions; actuation position for the auxiliary contacts; and direction of rotation.
The display keypad can be ordered in four positions: upright (standard) for vertical mounting
with the wiring connections at the bottom; 90
degrees (RH) for horizontal mounting with the
wiring connections to the right; 270 degrees (LH)
for horizontal mounting with the wiring connections to the left; or inverted for mounting with
the wiring connections at the top. (See page 32
for additional keypad orientation illustrations.)
The keypad orientation cannot be changed in the
eld.
Note:
These instructions apply to heating applications
where a maximum output from the tempera-
ture controler drives a buttery valve up to its
maximum ow position.
Eclipse Rotary Actuator Instruction Manual 904-7/24/06
7
Installation
2
introDuCtion
hanDling anD
storage
In this section you will nd the information and
instructions that you need to install the actuator.
Caution:
Installation and maintenance must conform
with the National Electrical Code and all other
national and local codes and authorities having
jurisdiction. The actuator must be installed by a
qualied, licensed technician.
Handling
1. Make sure that the area is clean.
2. Protect the actuator from the weather, dam-
age, dirt and moisture.
3. Protect the actuator from excessive temperatures and humidity.
4. Take care not to hit or drop the actuator.
Storage
1. Make sure that the actuator is clean and in
good condition.
2. After you have made sure that everything is
present and in good condition, keep the actuator in the original package as long as possible.
3. Store the actuator in a cool, clean, dry room.
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Eclipse Rotary Actuator Instruction Manual 904-7/24/06
approval of
Components
Electrical Wiring
All of the electrical wiring must comply with one
of the following standards:
• NFPA Standards 70
• EN60204-1
• the electrical wiring must be acceptable to the
local authority having jurisdiction.
Where to get the
standards
CheCklist before
installation
The NFPA Standards are available from:
National Fire Protection Agency
Batterymarch Park
Quincy, MA 02269
Information on the EN standards, and where to
get the standards is available from:
European Committee for Electrotechnical
Standardization
4, Galerie Ravenstein
B-1000 Brussels, Belgium
Access
Make sure that you install the actuator in such a
way that you have easy access to it for inspection
and maintenance.
Environment
Make sure that the local environment matches
the original operating specications. Check the
following items:
• voltage, frequency and stability of the
electrical power
• humidity, altitude and temperature of air
• presence of damaging corrosive gases in the
air.
Eclipse Rotary Actuator Instruction Manual 904-7/24/06
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PRA6 controlling
Fuel Butterfly Valve
Blower
Burner
Safety Shut-off valves
controlled by
Flame Safeguard
Ratio Regulator
Fuel Flow
Control Valve
Burner
PRA6 Controlling
Air Butterfly Valve
Safety Shut-off Valves
controlled by
Flame Safeguard
Blower
Sensing Line
A Note on Safety
The Eclipse Programmable Rotary Actuator must
be used with an approved listed combustion con-
trol system consisting of a ame safeguard and
safety shut-off valves. The diagrams below illustrate the general arrangement of the typical control schemes. These diagrams do not show all of
the devices that may be required for a complete
control system and are not meant to be used for
construction.
Fixed Air Burner
Ratio Burner
10
Caution:
Use of this product in the European community
shall only be deployed in a manner that meets
the applicable EC directives and laws.
Eclipse Rotary Actuator Instruction Manual 904-7/24/06
aCtuator
Bottom End View
Mounting
Holes
Shaft Detail
3mm
(0.12”) Dia.
mounting
Depending on your application, please keep the
following in mind when mounting the actuator:
• The actuator housing has three mounting holes,
as shown in Figure 1. The holes are threaded and
use M6 metric screws.
• Mounting this actuator depends on the application; See Data 904 and contact Eclipse, Inc. for
available mounting kits.
• When mounting the actuator, be certain that the
actuator’s drive shaft is properly aligned with the
other shaft to which it will be coupled to avoid
undue lateral stress.
• The actuator’s drive shaft has a 3mm through
hole for a coupler, as shown in Figure 1.
• Provide support for the weight of conduit or
cables into the actuator.
Figure 1 Coupler & Mounting Holes Location
Eclipse Rotary Actuator Instruction Manual 904-7/24/06
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