Eclipse Eclipse 902-605 Manual

SAVE THIS MANUAL

Instruction Manual

Battery Brushless Motor Crimping Tool

P/N: 902-605

Keep this manual for the safety warnings and precautions, assembly, operating,

inspection, maintenance and cleaning procedures. Write the month and year of

purchase. Keep this manual and the receipt in a safe and dry place for

future reference.

IMPORTANT SAFETY INFORMATION

In this manual, on the labeling, and all other information

provided with this product:

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which,

if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which,

if not avoided, could result in death or serious injury.

Due to continuing improvements, actual product may differ

slightly from the product described herein.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL

CAUTION, used with the safety alert symbol,

indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

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GENERAL SAFETY RULES

TO WORK IN SAFE CONDITIONS WITH THIS TOOLING, IT IS IMPERATIVE TO

READ THE DIRECTIONS CAREFULLY FOR USE AND TO FOLLOW THE

INSTRUCTIONS IT CONTAINS. IF YOU DO NOT RESPECT THE INFORMATION

WRITTEN IN THE INSTRUCTION MANUAL THE WARRANTY WILL BE

CANCELLED.

k. Do not wait to charge the battery until the when the power is completely drained,

it may cause the battery to stop working. Please keep the battery out of the tool

to avoid power discharge.

l. Please do not burn the battery or make it being short-circuited, it may cause

explosion.

m. Do not use a wasted battery otherwise it may cause electric shock.

n. Do not disassemble the battery and charger. If any problem occurs, please contact

the authorized service center.

1. Work area safety

a. Keep work area clean and clear. Cluttered or dark areas invite accidents.

b. This tool is not insulated; please do not use it on live conductor.

c. Please do not use or store the tool under high temperature, or one filled with

corrosive fluid. Pay attention to the O-Ring kits becoming aged.

d. Keep children and bystanders away while operating the hydraulic crimping tool.

Distractions will cause you to lose control.

2. Electrical safety

e. Make sure the plug matches with the outlet. Never try any changes on the plug.

f. Do not put tool, battery and charger into a rainy or humid environment, it is easy

to trigger an electric shock accident if any water goes into the electric system of

the tool.

g. Do not use electric cord to carry, pull, or to pull out the plug and do not connect

the “-“and “+”, the damaged or frayed wire may cause an electric shock accident.

h. If the charger was strongly shocked by dropping or any other damage happens,

please do not try to repair it by yourself, send it back to the authorized service

center as soon as possible. The damaged charger may cause an electric shock

accident.

i. The best temperature for charging is between 10℃-40℃. Make sure the air hole

of the battery and charger are uncovered during charging.

j. Please turn off the power of the charger each time to reduce the hazard to

children or the person who may not be expert with the tool.

3. Personal safety

o. Stay alert, watch what you are doing and use common sense when operating the

tool. Do not use the tool while you are tired or still under the influence of drugs,

alcohol or medication. A moment of inattention may result in serious personal

injury.

p. Use safety equipment. Always use safety equipment such as mask, helmet, safety

cap, insulating shoes, etc to reduce the risk of personal injury.

q. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewelry or long hair can be

caught in moving parts.

r. Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the tool operation. If

damaged, have the tool repaired before use. Many accidents are caused by poorly

maintained power tools.

s. Please use the tool properly, the tool with correct power will do the job better and

safer at the rate for which it was designed.

t. Do not put your fingers into the head of the tool during operation. Your fingers

could be pinched very severely.

3. Service

Have your Battery Crimping Tool serviced by a qualified service technician and use

only original replacement parts. This will ensure that the safety of the Hydraulic

Crimping Tool Kit is maintained.

SPECIFIC SAFETY RULES

1) Maintain labels and nameplates on the tool that carry important safety information. If

unreadable or missing, contact the agent to replace.

2) This product is not a toy, keep it out of reach of children.

3) Do not put your fingers into the head of the tool during operating. Your fingers could
be pinched very severely.

4) Make sure the head is locked firmly during operation.

5) Do not crimp on live cables or conductors

6) Do only crimp cooper or Al conductor material

7) Do not impact/drop any parts of the tool, otherwise it may cause injury.

8) The design of the limit screw on the head is for preventing the head from dropping or

popping.

9) Make sure the head is locked firmly during operation.

10) Do not use this tool for continuous use. After 30 to 40 cycles, allow the tool to cool for

15 minutes.

11) Do not secure this tool in a vise. This tool is designed for hand-held operation.

12) The built-in safety valve goes through strict pressure test before sale; please do not

adjust the pressure by yourself. If the pressure is not enough please return the tools

back to the service center. The tool only can be reused after checking and testing by

trained person.

13) The warnings, precautions, and instructions discussed in this instruction manual

cannot cover all possible conditions and situations that may occur. It must be

understood by the operator that common sense and caution are factors which cannot

be built into this product, but must be supplied by the operator

.

high pressure hydraulic system, it is a perfect tool to be used in electrical construction site.

1. Specification

Max. crimping force: 60KN

Crimping range: Cu AWG 8 to 500MCM

Stroke: 1.38 inches

Hydraulic oil: Shell Tellus T15# S2V HV15

Oil capacity 115ml

Ambient temperature -10-40℃

Voltage/capacity: 18V/3.0Ah

Time/crimp: 2.5-5s( depend on the size of cable)

Time/charger: Approx. 250 times (CU 150mm2)

Charging voltage: AC 100V～240V ;50～60Hz

Charging time: Approx.1 hour

Size of tool 400x350x78mm

Accessories:

Battery: 2 pcs

Charger: 1 pc

UNDERSTAND YOUR TOOL

902-605 is a tool for crimping Cu/Al lugs with cable from AWG 8 to 500 MCM. It is
powered by Li-ion, actuated by motor and controlled by MCU, with OLED display and a