
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 - TestEquipmentDepot.com
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Instruction Manual for Item: 902-599
QuikCrimp 6 Ton
Battery Operated Crimper
Due to continuing improvements, actual product may differ
slightly from the product described herein.
Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write down the month and year of
purchase. Keep this manual and the receipt in a safe and dry place for
future reference.
IMPORTANT SAFETY INFORMATION
In this manual, on the labeling, and all other information
provided with this product:
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which,
if not avoided, could result in death or serious injury.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL
CAUTION, used with the safety alert symbol,
indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

GENERAL SAFETY RULES
TO WORK IN SAFE CONDITIONS WITH THIS TOOL, IT IS IMPERATIVE TO READ
DIRECTIONS CAREFULLY AND TO FOLLOW THE INSTRUCTIONS CONTAINED. IF
YOU DO NOT RESPECT THE INFORMATION WRITTEN IN THIS INSTRUCTION
MANUAL THE WARRANTY MAY BE VOIDED.
h. Please keep the battery out of the tool to avoid power discharge.
i. Please do not burn the battery or cause short-circuiting, this may cause an
explosion.
j. Do not use an inoperable battery otherwise it can cause an electrical shock.
k. Do not disassemble the battery and charger yourself. If any problem occurs, please
contact the manufacturer or agent.
1. Work area safety:
a. Keep work area clean and clear.
b. This tool is not insulated; do not use on live conductors.
c. Please do not use or store the tool under high temperatures, or around corrosive
fluids. Pay attention to the sealing kits wearing down.
d. Keep children and bystanders away while operating the battery powered crimping
tool. Distractions will cause you to lose control.
2. Electrical safety:
a. Make sure the plug matches the outlet. Never try to change the plug.
b. Do not put tool, battery or charger in a rainy or humid environment, it is easy to
trigger an electrical shock if any water contacts the electrical system of the tool.
c. Do not use electric wire to carry, pull, or draw out the plug and do not connect the
“-”and “+”. The damaged or frayed wire may cause an electrical shock.
d. If the charger is crushed or dropped or if any other damages occur, do not try to
repair it by yourself. Instead, send it back to the authorized service center as soon
as possible. The damaged charger may cause an electrical shock.
e. The best temperature for charging is between 50°F-104°F. Make sure the air hole
of the battery and charger are uncovered during charging.
f. Please cut off the power to the charger each time to reduce the risk of injury to
children or the those who are not experienced with the tool.
g. Do not wait until the battery is completely depleted for recharging.
3. Personal safety:
a. Stay alert, watch what you are doing and use common sense when operating the
tool. Do not use the tool while you are tired or under the influence of drugs, alcohol
or medication. A moment of inattention may result in series personal injury.
b. Always use safety equipment such as a mask, helmet, safety cap, insulating shoes,
etc. to reduce the risk of personal injury.
c. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
d. Maintain your power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the tool’s operation. If
damaged, have the tool repaired before use. Many accidents are caused by poorly
maintained power tools.
e. Please use the tool properly, the tool with a correct power source will do the job
better and safer at the rate for which it was designed.
f. Do not put your fingers into the head of the tool during operation. Your fingers
could be injured severely.

3. Service:
UNDERSTAND YOUR TOOL
Make sure your Battery Crimping Tool is serviced by a qualified service technician
using only identical replacement parts. This will ensure that the safety of the Battery
Crimping Tool is maintained.
SPECIFIC SAFETY RULES
1) Maintain all labels on the tool that carry important safety information. If unreadable or
missing, contact the manufacturer to replace.
2) This product is not a toy, keep out of reach of children.
3) Do not put your fingers into the head of the tool during operation. Yo ur fingers could be
injured severely.
4) Make sure the head is locked firmly during operation.
5) Do not use the tool without dies.
6) Do not crimp on live cables or conductors.
7) Do only crimp copper or aluminum material.
8) Do not remove limit screw in the head of the tool. This prevents the head from
dropping or popping off.
9) Make sure the head is locked firmly during operation.
10) This tool is not meant for continuous use. After 30 to 40 cycles, allow the tool to cool
for 15 minutes.
11) Do not secure this tool in a vise. This tool is designed for hand-held operation.
12) The built-in safety valve goes through strict pressure tests before marketing; please do
not adjust the pressure yourself. For any pressure related issues, please return the tool
back to the service center. Continue use only after the tool is reissued by trained service
technician.
13) The warnings, precautions, and instructions discussed in this instruction manual cannot
cover all possible conditions and situations that may occur. It must be understood by the
operator that common sense and caution are factors which cannot be built into this
product, but must be supplied by the operator
.
902-599 is a tool for crimping Cu/Al lugs with cable from 6 AWG - 600 MCM. It is powered
by a Li-ion battery, actuated by motor and controlled by MCU, with OLED display and a high
pressure hydraulic system, it is a perfect tool to be used in the electrical and construction
industries.
1. Specification
Max. crimping force: 6 To n
Crimping range: 600 MCM Cu and Al
Stroke: .67 inches
Hydraulic oil: Shell Tellus T15# S2V HV15
Oil capacity: 160 ml
Ambient temperature
Voltage/Capacity: 18V/3.0Ah
Time/crimp: 2.5-5s(Depend on the size of cable)
Time/charger: Approx. 350 times (CU 300 MCM)
Charging time: Approx.1hour
Size of tool: 16x13x3in
Package: Plastic box
Accessories: None
Crimping dies: 6, 4, 2, 1/0 2/0, 3/0 4/0 AWG and 300, 350, 500, 600 MCM
Battery: 2 pcs
Charger: 1 pcs
-14 to 104°F