Echo ProSweep, 99944200553 Operator's Manual

Page 1
ProSweep Attachment
FOR MODELS: SRM-2400SB, 260SB, 261SB, PAS-2400, 2601, 230, 231, 260, 261, 265, 266, 280, 2620
Operator’s Manual
ENGLISH
Users of this equipment risk injury to t hemselves and others if the unit is used improperly and/or safety precautions are not followed. ECHO provides an operator’s manual. It must be read and understood for proper and safe operation. Failure to do so could result in serious injury.
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.
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TABLE OF CONTENTS 99944200553
TABLE OF CONTENTS
Introduction................................................................................................. 3
The Operator’s Manual........................................................................ 3
Servicing Information.................................................................................. 3
Parts/Serial Number ............................................................................ 3
Service................................................................................................. 3
Echo Consumer Product Support............................................... ......... 4
Product Registration ............................................................................ 4
Additional or Replacement Manuals.................................................... 4
Safety.......................................................................................................... 4
Manual Safety Symbols and Important Information............................. 4
International Symbols.......................................................................... 5
Personal Condition and Safety Equipment .......................................... 6
Equipment.................................................... .................................... .. 11
Description.................................... .. .......................................................... 12
Contents.................................................................................................... 13
Assembly................ ... ... ............................... .. ............................................ 13
Gear Housing to Lower Drive Shaft Assembly................................... 13
Power Head Shaft/Lower Shaft Assembly ......................................... 14
Operation................................................................................ .. ................ 15
Operating Techniques........................................................................ 15
Maintenance ............................................................................................ 17
Skill Levels......................................................................................... 17
Maintenance Intervals........................................................................ 18
Lubrication ......................................................................................... 18
Brush Replacement ........................................................................... 20
Storage............. ... .............................................................. ... ..................... 21
Storage Hook Installation................................................................... 22
Specifications.................... ..................................... ... .. ... ........................... 23
Product Registration.................................................................................. 24
Notes......................................................................................................... 26
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99944200553 INTRODUCTION
INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job dependability. Read and understand this manual. You will find it easy to use and full of helpful operating tips and SAFETY messages.
The Operator’s Manual
Keep it in a safe place for future reference. Contains specifications and information for safety, operation, maintenance, storage and assembly specific to this product. Scan QR codes throughout the operator’s manual for more information.
SERVICING INFORMATION
Parts/Serial Number
ENGLISH
Genuine ECHO Parts and Assemblies for yo ur ECHO products are available only from an A uthorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the unit with you. You can find these numbers on the engine housing. For future reference write them in the space provided below.
Model No. _________________ Serial No. _________________
Service
Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO (3246). Dealer information is also available on our Web Site. www.echo-usa.com. When presenting your unit for Warranty service/ repairs, proof of purchase is required.
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SAFETY 99944200553 Echo Consumer Product Support
If you require assistance or have questions concerning the application, operation, or maintenance of this product, call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:00 am to 5:00 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit.
Product Registration
Register your ECHO equipment on-line at www.echo-usa.com or by filling out the product registration sheet included in this manual. Registering your product confirms warranty coverage and provides a direct link to ECHO if we find it necessary to contact you.
Additional or Replacement Manuals
Replacement Operator or Safety Manuals, and Parts Catalogs, are available from your Authorized ECHO
Service Dealer, or at www.echo-usa.com, or by contacting ECHO Inc., 400 Oakwood Road, Lake Zurich, IL 60047 (800-673-1558). Always check www.echo-usa.co m for updated information.
Safety Videos are available from your Authorized ECHO Service Dealer. A $5.00 shipping charge is required for each video.
SAFETY
Manual Safety Symbols and Important Information
Throughout this manual and on the product itself, you will find safety alerts and helpful, informational messages preceded by symbols or key words . The following is an explanation of those symbols and key words and what they mean to you.
The safety alert symbol accompanied by the word “DANGER” calls attention to an act or condit ion which WILL lead to serious personal injury or death if not avoided.
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99944200553 SAFETY
The safety alert symbol accompanied by the word “WARNING” calls attention to an act or cond ition which CAN lead t o serious personal injury or death if not avoided.
The safety alert symbol accompanied by the word “CAUTION” calls attention to an act or condition which may lead to minor or moderate personal injury if not avoided.
The enclosed message provides information necessary for the protection of the unit.
Note: This enclosed message provides tips for use, care and
maintenance of the unit.
ENGLISH
CIRCLE AND SLASH SYMBOL This symbol means the specific action shown is prohibited. Ignoring these prohibitions can result in serious or fatal injury.
International Symbols
Symbol Description Symbol Description
Warning, see Operator’s Manual.
Wear eye, ear and head protection.
Wear hand and foot protection.
Wear face shield.
Safety/Alert
Finger Severing
Rotating Cutting Attachment
Wear slip resistant foot wear.
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SAFETY 99944200553
Symbol Description Symbol Description
Do not operate closer than 15 m (50
Keep feet away from blade.
DO NOT USE BLADES - Line Head Only
ft.) from electrical hazards. Keep bystanders at least 15 m (50 ft.) away.
Thrown Objects
Plan retreat path from falling objects.
AVOID KICKOUT Keep bystanders at least 15 m (50 ft.) away.
Beware of thrown objects, wear eye protection.
Keep bystanders and helpers at least 15 m (50 ft.) away.
Hot Surface
Personal Condition and Safety Equipment
Users of this product risk injury to themselve s and others if the unit is used improperly and/or safety precautions are not followed. Proper clothing and safety gear must be worn when operating unit.
Physical Condition
Your judgment and physical dexterity may not be good:
• If you are tired or sick.
• If you are taking medication.
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99944200553 SAFETY
• If you have taken alcohol or drugs. Operate unit onl y if you are physically and mentally well.
Eye Protection
Eye protection that meets ANSI Z87.1 or CE requirements
must be wo rn whenever you operate the unit.
For additional safety, a full-face shield may be worn over
safety glasses or goggles to pr o vide pr otection from sharp branches or flying debris.
Hand Protection
Wear sturdy, no-slip, rubber work gloves to improve your grip on the handles. Gloves also provide protection against cuts and scratches, cold environments, and reduce the transmission of machine vibration to your hands.
ENGLISH
Hearing/Ear Protection
ECHO recommends wearing hearing protection whenever unit is used.
Breathing Protection
Operators who are sensitive to dust or other common airborne allergens may need to wear a dust mask to prevent inhaling these materials while operating unit. Dust masks can provide protection against dust, plant debris, and other plant matter such as pollen. Make sure the mask does not impair your vision, and replace the mask as needed to prevent air restrictions.
Proper Clothing
Wear snug-fitting, durable clothing:
• Pants should have long legs, shirts should have long sleeves.
• DO NOT WEAR SHORTS.
• DO NOT WEAR TIES, SCARVES, JEWELRY, or clothing with loose or hanging items that could become entangled in moving part s or surrounding growth.
• Keep clothing buttoned or zipped, and keep shirt tails tucked in.
Wear sturdy work shoes with nonskid rubber soles:
• DO NOT WEAR OPEN TOED SHOES.
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SAFETY 99944200553
• DO NOT OPERATE UNIT BAREFOOTED. Keep long hair away from engine and air intake. Retain hair with cap or net. Heavy protective clothing can increase operator fatigue, which may lead to
heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
The components of this machine generate an electromagnetic field during operation, which may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with pacemakers should consult with their physician and the pacemaker manufacturer before ope rating this machine. In the absence of such information, ECHO does not recommend the use of this machine by anyone who has a pacemaker.
Extended Operation / Extreme Conditions
Prolonged exposure to cold and/or vibration may result in injury. Read and f ollow all safety and operation instructions to minimize risk of injury. Failure to follow instructions may result in painful wrist/hand/arm injuries.
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations, followed by loss of color and numbness in the fingers. The following precautions are strongly recommended, because the minimum exposure, which might trigger the ailment, is unknown.
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99944200553 SAFETY
• Keep your body warm, especially the head, neck, feet, ankles, hands, and wrists.
• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks, and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the unit or other hand-held power equipment is not required.
• If you experience discomfort, redness, and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
Repetitive Stress Injuries (RSI)
ENGLISH
It is believed that overusing the muscles and tendons of the fingers, hands, arms, and shoulders may cause soreness, swelling, numbness, weakness, and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even y ears.
To reduce the risk of RSI/CTS, do the following:
• Av oid using y our wrist in a bent, extended, or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force with which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
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SAFETY 99944200553
• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness, or pain in the fingers, hands, wrists, or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
All over head electrical conductors and communications wires can have electricity flow with high voltages. This unit is not insulated against electrical current. Never touch wires directly or indirectly, otherwise serious injury or death may result.
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Read the Manuals
• Provide all users of this equipment with the Operator’ s Manual and Saf ety Manual for instructions on Safe Operation.
Clear the Work Area
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the unit is in use.
Keep a Firm Grip
• Always hold throttle handle and support handle with thumbs and fingers tightly encircling the handles.
Keep a Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
Avoid Hot Surfaces
• During operation, the drive shaft housing and attachment bearing housing may become very hot, too hot to touch. Avoid contact during and immediately after operation.
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99944200553 SAFETY Equipment
Use this attachment with ECHO approved models only. Serious injury may result from the use of this attachment combined with a non approved ECHO product.
• Check unit for loose/missing nuts, bolts, and screws. Tighten and/or replace as needed.
• Inspect ProSweep brushes for damage and that they are firmly secured in place. Replace brushes if damaged or missing.
• Check that the ProSweep attachment is firmly attached and in safe operating condition.
Note: ECHO, INC. will not be responsible for the failure of cutting
devices, attachments or accessories which have not been tested and approved by ECHO.
Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all openings.
ALWAYS stop engine, disconnect spark plug, and make
sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit.
DO NOT start or operate unit unless all guards and
protective covers are properly assembled to unit.
NEVER reach into any opening while the engine is running.
Moving parts may not be visible through openings.
ENGLISH
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DESCRIPTION 99944200553
1
1
2
4
3
DESCRIPTION
Locate the safety decal(s) on your unit. Make sure the decal(s) is legible and that you understand and follow the instructions on it. If a decal cannot be read, a new one can be ordered from your ECHO dealer.
1. BRUSHES - P ermanently attached to drum holders and come standard with 0.5 mm (0.018 in.) diameter nylon bristles. Optional 0.7 mm (0.028 in.) diameter brushes are available for fine material sweeping application.
2. LOWER DRIVE SHAFT ASSEMBLY - Included separately in the carton and must be assembled to the gear housing assembly . The lower driver shaft assembly contains the flexible drive cable, the outer shaft housing, and safety decal.
3. FLEXIBLE DRIVE CABLE - Cable end fits into drive shaft coupler of Pro Attachment Series or Split Boom models.
4. BRUSH GEAR HOUSING ASSEMBLY - Brushes come pre-assembled to the gear housing in the carton. Brushes rotate towards the operator viewed from the operators position.
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99944200553 CONTENTS
CONTENTS
The ECHO product you purchased has been factory pre-assembled for y our convenience. Due to packaging restrictions, some assembly may be necessary.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
____ 1 - Brush and Gear Housing Assembly ____ 1 - Lower Driveshaft Assembly ____ 1 - Operator’s Manual ____ 1 - Storage Hook Assembly
ASSEMBLY
ENGLISH
Gear Housing to Lower Drive Shaft Assembly
Do not perform maintenance or assembly procedures with engine running.
Parts Required: ProSweep Gear Housing, Lower Drive Shaft
Assembly, PAS or SRM-SB Power Head (with shaft and coupling)
1. Remove vinyl caps from attachment drive shaft.
2. Place brush gear housing assembly on a flat surface with gear housing shaft mount at 45° angle.
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ASSEMBLY 99944200553
B
A
C
B
3. Remove gear housing locater screw (A) with 4 mm hex wrench.
4. Loosen gear housing mounting bolt (B) with 5 mm hex wrench.
5. Position lower drive shaft (end without serial number decal) into gear housing shaft mount.
6. Align hole in drive shaft housing (C) with gear housing shaft hole (D) and seat lower drive shaft end into gear housing shaft mount. Install and tighten the gear housing locater screw.
7. Tighten the gear housing mounting bolt.
Power Head Shaft/Lower Shaft Assembly
Do not perform maintenance or assembly procedures with engine running.
Parts Required: PAS or SRM-SB Power Head w/Shaft & Coupling
1. Set Power Head/Shaft Assembly on a level surface.
2. Pull locater pin (A) out, and turn counter-clockwise 1/4 turn to lock-out position.
3. Remove vinyl cap from attachment drive shaft.
4. Remove cardboard spacer, if necessary.
Note: Your coupler may appear different than
coupler shown.
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99944200553 OPERATION
B
A
C
D
A
5. Carefully fit attachment drive shaft assembly into coupler (B) to decal assembly line (C), making sure that the inner lower drive shaft engages the square upper drive shaft socket.
Note: Earlier model Power
Heads may have shorter couplings.
Note: Lower bearing housing and
head assembly must be in line with the engine.
6. Rotate locater pin (A) ¼ turn clockwise to engage lower shaft hole. Insure locater pin is fully engaged by twisting lower drive shaft. Locater pin should snap flush in coupler. Full engagement will prevent further shaft rotation.
ENGLISH
7. Secure lower shaft assembly to coupler by tightening clamping knob (D).
OPERATION
Moving parts can amputate fingers or cause severe injurie s. Keep hands, clothing and loose objects away from all openings. Always stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit. Allow unit to cool before performing service.
Note: Refer to your Pro Attachment Series or Split Boom Operator's
Manuals for correct engine fueling, starting and stopping instructions.
Operating Techniques
1. Hold unit on your right side resting sweeper brushes on work surface.
2. Firmly grasp throttle grip with right hand and front handle with left hand.
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OPERATION 99944200553
3. Position ProSweep at an angle to the work surfac e well out in front of your body.
The sweeper brushes rotate towards the operator. Do not operate ProSweep at an angle with bru she s clos e t o your body which could result in loss of control and possible s erious injury.
4. Accelerate to full throttle and allow brushes to push debris ahead. Sweep to an area where debris can be piled and collected.
Extended use of unit at low throttle settings could cause damage to clutch because of clutch slipping.
5. Debris may be swept out and away from corners by turning unit over to reverse brush direction. Grip unit securely using both hands. Operate throttle trigger with thumb of right hand. For extended use, reposition front handle to allow comfortable grip. Return handle to normal position f o r reg u l ar operation.
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99944200553 MAINTENANCE
Turning ProSweep over to reverse sweeper drum rotation will cause debris to be swept toward operator. Reduce engine speed, and be alert for unstable footing caused by loose debris.
When sweeping wide areas, angle brushes to pile debris in rows; then collect material.
6. Use an angle of 15-30º. This helps direct debris and reduces operator fatigue.
ENGLISH
MAINTENANCE
Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all openings. Always stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit. Allow unit to cool before performing service. Wear gloves to protect hands from sharp edges and hot surfaces.
Your ECHO unit is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your unit achieve that goal. If you are unsure or are not equipped with the necessary tools, we recommend that you take your unit to an ECHO Servicing Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed, see your ECHO Dealer for repairs.
Skill Levels
Level 1 = Easy to do. Common tools may be required. Level 2 = Moderate difficulty. Some specialized tools may be required.
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LUBRICATION 99944200553
A
Click HERE or go to http://www.echo-usa.com/products/maintenance-kit for information on Maintenance Kits.
Maintenance Intervals
COMPONENT
/SYSTEM
Drive Shaft Grease 1 Gear Housing Grease 1 Yearly
Brushes Inspect/Tighten/Replace 1 Before each use Screws/Nuts/
Bolts
IMPORTANT - Time intervals shown are maximum. Actual use and your experience will determine the frequency of required maintenance.
1
Apply lithium based grease.
MAINTENANCE
PROCEDURE
Inspect/Tighten/Replace 1 Before each use
SKILL LEVEL
INTERVAL
Every 25 hours of
1
use
.
Lubrication
Level 1.
Parts Required: Lithium Base Grease.
Gear Housing
1. Clean all loose debris from gear box.
2. Remove plug (A) and check lev el of g rease.
3. Add grease if necessary, DO NOT over-fill.
4. Install plug (A).
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99944200553 LUBRICATION
A
B
Drive Shaft
Lower and upper drive shaft must be lubricated with lithium based grease every 25 hours of operation, otherwise drive shaft assembly overheating and failure can result.
1. Remove gear housing locater screw (A).
2. Loosen gear housing mounting bolt (B).
3. Pull gear box from drive shaft housing.
4. Pull flexible cable from the drive shaft housing, wipe clean and re-coat with a thin coating [15 ml (1/2 oz.)] of lithium based grease.
ENGLISH
5. Slide the flexible cable back in the drive housing. DO NOT get dirt on the flex cable.
6. Position lower drive shaft (end without safety decal) into gear housing shaft mount.
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LUBRICATION 99944200553
C
C
A
7. Align hole in drive shaft housing with gear housing shaft hole (C), and seat lower drive shaft end into gear housing shaft mount. Install and tighten locater screw (A).
8. Tighten gear housing mounting bolt (B).
Brush Replacement
Level 1.
Parts Required: Standard Brush Assembly - P/N 99944200551 QTY (2).
Optional Brush Assembly - P/N 25020225661 QTY (2).
Brushes that are broken off, deformed, or worn to within 25.4 mm (1 in.) of the brush holder drum should be replaced for best sweeping efficiency.
1. Locate brush holder access hole (A) near outer drum end.
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99944200553 STORAGE
C
B
A
A
2. Hold 8 mm nut (B) from turning with open end wrench inserted through drum holder cap. Loosen and remove bolt and lock nut with cross head screwdriver through holder access hole (A).
3. Remove drum cap (C). Slide brush holder drum off square axle shaft.
4. Install new brush holder drum, aligning hole (A) in drum axle with axle shaft hole.
5. Install drum cap, aligning cap holes with axle shaft and brush holder drum holes.
ENGLISH
6. Install bolt and locknut. Tighten securely.
STORAGE
Do not immerse this attachment in water. Water will enter gear housing and damage gears, bearings and seals.
1. Clean ProSweep attachment bristles with water.
2. Apply thin coating of oil to metal parts to prevent rust.
3. Lubricate lower shaft assembly with grease. (Refer to Lubrication instructions).
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STORAGE 99944200553
4. Store the attachment in a dry place out of reach of children. Do not store attachment with the weight resting on brushes which could bend over a long period of time. Store attachment with lower shaft housing in a horizontal or vertical position to prevent grease loss from open shaft end.
Storage Hook Installation
1. Insert small end of hook into locating hole on attachment shaft.
2. Slide plastic cap onto end of attachment shaft.
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99944200553 SPECIFICATIONS
SPECIFICATIONS
MODEL 99944200553
Attachment Length 925 mm (36.4 in.) Attachment Width 598 mm (23.5 in.) Attachment Height 280 mm (11.0 in.) Weight 5.1 kg (11.25 lb.) Drive Shaft 6.35 mm (0.25 in.)
Direction of Rotation Brushes Nylon Bristles 0.7 mm (0.028 in.)
Max Sweeping Width 590 mm (23.2 in.) Gear Case Lubrication Lithium Base Grease Gear Reduction Ratio 42.75 : 1 Sweeper Operating 210 RPM Engine Wide Open Throttle
(with attachment)
Towards the operator viewed from the rear
7700 - 8500 RPM
ENGLISH
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PRODUCT REGISTRATION 99944200553
PRODUCT REGISTRATION
Thank you for choosing ECHO Power Equipment
Please go to http://www.echo-usa.com/Warranty/Register-Your-ECHO to register your new product on-line. It's FAST and EASY! NOTE: your information will never be sold or misused by ECHO, Inc. Registering your purchase enables us to contact you in the unlikely ev ent of a service update or product recall, and verifies your ownership for warranty consideration.
If you do not have access to the Intern et, you can complete the form below and mail to:
ECHO Inc., Product Registration, PO Box 1139, Lake Zurich IL 60047.
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99944200553 PRODUCT REGISTRATION
ENGLISH
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NOTES 99944200553
NOTES
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99944200553 NOTES
ENGLISH
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S08200029000 - S08200999999
ECHO, INCORPORATED
400 Oakwood Road
Lake Zurich, IL 60047
www.echo-usa.com
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