Echo PPT-260 User Manual

POWER PRUNER
TM
Power Pruner
TM
Operator's Manual
MODEL: PPT-260
OPERATOR'S MANUAL
1
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.
X7702090801
X770001021 02/07
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INTRODUCTION

Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operating tips and SAFETY messages.
THE OPERATOR'S MANUAL
Read and understand this manual before operation. Keep it in a safe place for future refenence. It contains specifications and information for operation, starting, stopping, mainte­nance, storage, and assembly specific to this product.
THE SAFETY MANUAL
Read and understand this manual before operation. Keep it in a safe place for future refenence. It explains possible hazards involved with the use of Power PrunerTM and what measures you should take to make their use safer.

TABLE OF CONTENTS

Introduction ...............................................................2
- The Operator's Manual........................................2
- The Safety Manual .............................................2
Safety .........................................................................3
- Manual Safety Symbols and Important
Information .........................................................3
- International Symbols......................................... 3
- Personal Condition and Safety Equipment .........4
- Kickback .............................................................6
- Equipment ...........................................................7
Emission Control........................................................ 7
Description ................................................................ 8
Contents .................................................................. 10
Assembly ................................................................. 10
- Drive Shaft/Power Head ................................... 1 0
- Cutting Attachment to Drive Shaft Installation 11
- Throttle Linkage and Ignition Leads................. 12
- Saw Chain Tension Adjustment ....................... 12
Operation ................................................................. 13
- Fuel ................................................................... 13
- Lubricating the Guide Bar and Saw Chain ........ 1 5
- Adjusting Automatic Oiler................................ 15
- Starting Cold Engine ......................................... 16
- Starting Warm Engine....................................... 1 7
- Stopping Engine ............................................... 17
- Pruning Techniques ......................................... 18
Copyright© 2007 By Echo, Incorporated All Rights Reserved.
Maintenance ............................................................ 19
- Skill Levels ........................................................ 19
- Maintenance Intervals ......................................19
- Air Filter ............................................................ 20
- Fuel Filter .......................................................... 20
- Spark Plug......................................................... 21
- Cooling System Cleaning.................................. 2 1
- Exhaust System................................................. 2 2
- Carburetor Adjustment ..................................... 23
- Guide Bar and Saw Chain Replacement ............ 2 5
- Filing Saw Chain ............................................... 27
Troubleshooting ...................................................... 28
Storage..................................................................... 29
Specifications........................................................... 30
Servicing Information............................................... 32
- Parts.................................................................. 32
- Service ..............................................................32
- ECHO Consumer Product Support.................... 32
- Warranty Card .................................................. 3 2
- Additional or Replacement Manuals ................ 32
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.
POWER PRUNER
TM
OPERATOR'S MANUAL
SAFETY MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety alerts and helpful, informational messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
DANGER
The safety alert symbol accompanied by the word “DANGER” calls attention to an act or condition which WILL lead to serious personal injury or death if not avoided.
W ARNING
The safety alert symbol accompanied by the word “WARNING” calls attention to an act or condition which CAN lead to serious personal injury or death if not avoided.
CAUTION
The safety alert symbol accompanied by the word “CAUTION” calls attention to an act or condition which may lead to minor or moderate personal injury if not avoided.
NOTE
This enclosed message provides tips for use, care and maintenance of the unit.
IMPORTANT
The enclosed message provides information necessary for the protection of the unit.
CIRCLE AND SLASH SYMBOL
This symbol means the specific action shown is prohibited. Ignoring these prohibitions can result in serious or fatal injury.
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INTERNA TIONAL SYMBOLS
Symbol form/shape
Symbol
description/application
Read and understand
Operator's Manual.
Wear eyes, ears and
head protection
Hot
Surface
Safety/Alert
Avoid all power
lines. This unit is not
insulated against electrical current.
Keep bystanders at least 15 meters (50 feet) away.
Symbol form/shape
Symbol
description/application
Fuel and oil mixture
Finger Severing
Wear hand
protection. Use
two handed.
DO NOT smoke
near fuel.
Do not operate clos­er than 15 M (50 ft.) from electrical hazards.
Plan retreat path from falling objects.
Symbol form/shape
Symbol
description/application
DO NOT allow
flames or sparks
near fuel.
Emergency stop
Chain lubrication
Carburetor adjustment
- Low speed mixture
Carburetor adjustment
- Idle speed
Choke Control
"Cold Start"
Position
(Choke Closed)
Symbol form/shape
Symbol
description/application
Wear slip resistant
foot wear.
Ignition ON/OFF
Primer bulb
Carburetor adjustment
- High speed mixture
Choke Control
"Run"
Position
(Choke Open)
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PERSONAL CONDITION AND SAFETY EQUIPMENT
WARNING
Power PrunerTM users risk injury to themselves and others if the Power PrunerTM is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a Power PrunerTM.
Physical Condition
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the unit
Face and Head Protection
When trimming overhead, always wear head protection meeting ANSI Z89.1 or CE requirements with a full face shield. Head protection with full face shield will help protect you from falling branches and debris.
Hand Protection
Wear no-slip, heavy duty work gloves to improve your grip on the unit handles. Gloves also reduce the transmis­sion of machine vibration to your hands.
Hearing Protection
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing
Wear snug fitting, durable protective clothing; chain saw safety pants or chaps are recommended.
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY. Wear sturdy protective safety shoes or boots with non­skid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
Hot Humid Weather
Heavy protective clothing can increase operator fatigue, which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensa­tions followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands and wrists.
• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the unit or other hand-held power equipment is not required.
• If you experience discomfort, redness, and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
POWER PRUNER
TM
OPERATOR'S MANUAL
Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force with which you do the repetitive move­ment.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness or pain in the fingers, hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
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DANGER
All over head electrical conductors and communications wires can have electricity flow with high voltages. This unit is not insulated against electrical current. Never touch wires directly or indirectly when pruning, otherwise serious injury or death may result.
WARNING
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Read the Manuals
• Provide all operators of this equipment with the Operator's Manual, and instructions for safe operation.
Clear the Work Area
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the unit is in use.
Use Proper Clothing & Equipment
• Always wear head protection with full face shield to help protect against falling branches and debris.
Keep A Firm Grip
• Grip Power PrunerTM with both hands with thumbs and fingers encircling the handle, and shaft tube.
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Keep A Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not overreach.
• Operate the Power PrunerTM only from the ground or out of an approved bucket lift.
• Always evaluate the branches to be pruned for hazards such as loose dead branches which may fall and strike the operator or helpers. Remove hazards before pruning.
• Plan retreat path from falling objects.
• Cut branches bounce when striking ground.
• Check that shoulder harness is adjusted for safe, comfortable operation. See picture at right for proper adjustment.
• Turn the Power PrunerTM off when moving from tree to tree.
• Avoid any contact with saw chain.
Avoid Hot Surfaces
• Keep exhaust area clear of flammable debris. Avoid contact during and immediately after operation.
KICKBACK
WARNING
Kickback can lead to dangerous loss of control of the Power PrunerTM and result in serious injury to the operator or any one standing close by. Hold the Power PrunerTM firmly with both hands with thumbs and fingers encircling the front and rear handles. Be aware of the down and outward path the pruner will take after the cut is made.
Kickback may occur when the moving saw chain at the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. In some cases this may cause a lightning-fast reverse action, kicking the guide bar and saw chain up and back or down and back towards the operator. Either of these reactions may cause the operator to lose control of the Power Pruner which could result in serious personal injury.
With a basic understanding of kickback, you can reduce or eliminate the element of surprise which contributes to accidents.
Avoid contact of the guide bar tip with any object while the saw chain is moving.
Cut only wood. Avoid striking concrete, metal, wire, or other obstruc­tions which could cause kickback or damage to the saw chain.
If the saw chain does strike a foreign object, immediately stop the engine, inspect and repair the Power PrunerTM if necessary.
TM
POWER PRUNER
TM
OPERATOR'S MANUAL
EQUIPMENT
WARNING
Serious injury may result from the use of non approved guide bar and saw chain combinations. ECHO, INC. will not be responsible for the failure of cutting devices or accessories which have not been tested and approved by ECHO for use with this unit. Read and comply with all safety instructions listed in this manual.
• Check unit for loose/missing nuts, bolts, and screws. Tighten and/or replace as needed.
• Inspect fuel lines, tank, and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
Guide Bar and Saw Chain
• Check that the cutting attachment, guide bar, and saw chain is firmly attached and in safe operating condition.
• Use only one Echo-approved extension on the pruner.
• Do not hit rocks, stones, tree stumps, and other foreign objects with the saw chain.
• Do not cut into the ground with the saw chain.
• If cutting attachment end strikes an obstruction, stop engine immediately and inspect saw chain for damage.
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• Do not operate with a dull, fractured, or discolored saw chain.
• Remove all foreign objects from work area.
• Always cover the guide bar and saw chain with guide bar cover during transportation and for storage.

EMISSION CONTROL

EPA Phase 2 / C.A.R.B. TIER III
The emission control system for the engine is EM/TWC (Engine Modification and 3-way Catalyst) and for the fuel tank the Control System is EVAP (Evaporative Emissions). Evaporative emission may be applicable to California models only.
ENGINE FAMILY: 7EHXS.0254KA DISPLACEMENT: 25.4 CC
IMPORTANT ENGINE INFORMATION
EMISSION COMPLIANCE PERIOD : 300 HRS. THIS ENGINE MEETS U.S. EPA PHASE 2 EMISSION REGULATIONS FOR SMALL NONROAD ENGINES. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).
IMPORTANT ENGINE INFORMATION
ENGINE FAMILY: 7EHXS.0254KA DISPLACEMENT: 25.4 CC EMISSION COMPLIANCE PERIOD : 300 HRS. THIS ENGINE MEETS U.S. EPA PH2 EXH AND 2007 AND LATER CALIFORNIA EXH AND EVAP EMISSION REGULA­TIONS FOR S.O.R.E. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
PRODUCT EMISSION DURABILITY
The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
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DESCRIPTION

Locate this safety decal on your unit. Make sure the decals are legible and that you understand and follow the instruc­tions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.
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21
20
19
18
17
Hot Decal (near muffler)
P/N 89016006361
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7
6
Engine Cover
P/N 89016022660
16
8
9
5
4
3
15
10
11
12
1
2
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POWER PRUNER
TM
OPERATOR'S MANUAL
1. POWER HEAD - Includes the Engine, Clutch, Fuel System, Ignition System and Starter.
2. THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration press trigger gradually
for best operating technique.
3. SHOULDER HARNESS - An adjustable strap that suspends the unit from the operator.
4. CUTTING ATTACHMENT - Sealed, gear ratio is 1.5:1 reduction.
5. CUTTING SHOE - Used to capture and stabilize branch while cutting. Place cutting shoe against branch, accelerate
and lower saw chain into branch.
6. GUIDE BAR - 305 mm (12 in.) guide bar w/chain tensioner.
7. SAW CHAIN - 91, 9.53 mm (3/8 in.) pitch, 0.050 gauge low profile Oregon® saw chain. Runs approximately 609.6 m/
min. (2000 ft/min) at full throttle.
8. AUTOMATIC OILER ASSEMBLY - Self oiling. Use high quality, low viscosity, non detergent bar and chain oil.
9. LOWER SHAFT TUBE - Durable fiberglass mesh housing.
10. STOP SWITCH - Mounted on top of handle assembly. Move switch forward to run, back to stop.
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11. THROTTLE TRIGGER LOCKOUT - This lever must be depressed before throttle trigger can be operated.
12. REAR HANDLE ASSEMBLY - Sturdy handle for right hand placement. Includes stop switch and throttle trigger.
13. TOP GUARD - Protects arm from hot engine.
14. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -The muffler or catalytic muffler controls exhaust noise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep exhaust area clear of flammable debris.
15. FUEL TANK - Contains fuel and fuel filter.
16. FUEL TANK CAP - Covers and seals fuel tank opening.
17. PURGE BULB - Pumping purge bulb before starting engine draws fresh fuel from the fuel tank, purging air from the
carburetor. Pump purge bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump purge bulb an additional 4 or 5 times.
18. RECOIL STARTER - Pull recoil handle slowly until starter engages, then quickly and firmly. When engine starts return handle slowly. DO NOT let handle snap back or damage will occur.
19. AIR CLEANER ASSEMBLY - Contains replaceable air filter element.
20. CHOKE - Located above air cleaner housing. Move lever to starting position ( ) (close choke) and back to run position ( ) (open choke).
21. SPARK PLUG - Provides spark to ignite fuel mixture.
22. GUIDE BAR COVER - Used to cover guide bar and saw chain during transport and storage. Remove guide bar cover before using unit.
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CONTENTS

Due to packaging restriction the ECHO product you have purchased requires some assembly. After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
__ Power Head __ Drive Shaft Assembly __ Cutting Attachment W/ Guide Bar and Saw Chain __ Operator's Manual __ Safety Manual __ Warranty Registration Card __ Warranty Statement __ T-Wrench (combination screwdriver/spark plug socket) __ 4 mm hex wrench __ Safety Glasses __ Echo Power Blend TM 2-stroke oil sample __ Shoulder Harness __ Guide Bar Cover

ASSEMBLY

Tools Required: 10x19mm (13/32x3/4in) T-wrench, 4 mm Hex
Wrench, 8 x 10mm Wrench
Parts Required: Power Head, Drive Shaft Assembly,
Cutting Attachment

DRIVE SHAFT / POWER HEAD

1 . Loosen bolt (A). 2 . Remove protective cap from drive shaft end. 3 . Align flexible drive shaft coupler (B) with engine socket and slide
together until engine rests against lower drive shaft adapter (C).
IMPORTANT Painted end of flexible drive shaft coupler must always be
installed in engine socket when assembling engine to drive shaft.
4 . Rotate lower drive shaft to align engine and rear handle assembly in
an upright position.
A
B
C
5 . Tighten bolt (A) securely so engine will not rotate on lower shaft
tube.
A
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