Echo PPF-2100 User Manual

P
O
PERATOR'S MANUAL
TM
Power Pruner
Operator's Manual
MODELS: PPF-2100 TYPE 1/1E
Serial Number 001001 - 001162
PPF-2110 TYPE 1/1E
Serial Number 001001 - 001016
OWER PRUNER
TM
1
WARNING
The engine exhaust from this
product contains chemicals known
to the State of California to cause
cancer, birth defects or other
reproductive harm.
WARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation. Failure to do so could result in serous injury.
X7502302302
89861022662 06/99
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INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job­dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operating tips and SAFETY messages.
W ARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.
THE OPERATOR'S MANUAL
contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
THE SAFETY MANUAL
explains possible hazards involved with the use of Power PrunerTM and what measures you should take to make their use safer.
TABLE OF CONTENTS
Introduction ...............................................................2
- The Operator's Manual........................................2
- The Safety Manual .............................................2
Manual Safety Symbols & Important Information .....3
Safety .........................................................................3
- General Description ............................................3
- Decals .................................................................4
- International Symbols......................................... 4
- Equipment ...........................................................4
- Fuel ..................................................................... 5
- Personal Condition & Safety Equipment ............6
- Safe Operation .................................................... 7
- Kickback .............................................................8
- Extended Operation/Extreme Conditions ............9
Description .............................................................. 10
- Contents ........................................................... 1 0
- Emission Control............................................... 1 0
Specifications........................................................... 1 3
Assembly ................................................................. 1 4
- Cutting Attachment to Drive Shaft Installation 14
- 3' Extension Installation .................................... 1 4
- Saw Chain Tension Adjustment ....................... 15
Pre-Operation ........................................................... 16
- Fuel ................................................................... 1 6
- Lubricating the Guide Bar and Saw Chain ........ 17
- Adjusting Automatic Oiler................................ 1 7
- Equipment Check .............................................. 1 8
- Determine Operation Area ................................ 18
Operation ................................................................. 19
- Starting Cold Engine ......................................... 1 9
--
- Starting Warm Engine....................................... 20
- Stopping Engine ............................................... 20
- Pruning Techniques ......................................... 21
Maintenance ............................................................ 21
- Skill Levels ........................................................ 2 1
- Maintenance Intervals ......................................22
- Air Filter ............................................................23
- Fuel Filter .......................................................... 2 3
- Spark Plug......................................................... 24
- Cooling System Cleaning.................................. 2 4
- Exhaust System................................................. 2 5
- Carburetor Adjustment Emissions ................... 2 6
- Carburetor Adjustment Non Emissions ............ 2 7
- Guide Bar and Saw Chain Replacement ............ 2 8
- Filing Saw Chain ............................................... 29
Troubleshooting ...................................................... 3 0
Storage..................................................................... 31
Servicing Information............................................... 3 2
- Parts.................................................................. 32
- Service .............................................................. 3 2
- ECHO Consumer Product Support.................... 3 2
- Warranty Card .................................................. 32
- Additional or Replacement Manuals ................ 3 2
- Manual Ordering Instructions .......................... 32
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.
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OWER PRUNER
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PERATOR'S MANUAL
MANUAL SAFETY SYMBOLS & IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.
IMPORTANT The enclosed message provides information necessary for the protection of the unit.
TM
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The circle with the slash symbol means whatever is shown within the circle is prohibited.
NOTE This enclosed message provides tips for use, care and maintenance of the unit.
SAFETY
GENERAL
IMPORTANT
See Description and Specification sections for full description and illustration of model variation in power head, and handle type.
DESCRIPTION
SHAFT TUBE
ASSEMBLY
FRONT
HANDLE
THROTTLE
TRIGGER
LOCKOUT
STOP
SWITCH
POWER
HEAD W/
DECAL
SAW CHAIN
GUIDE BAR
AUTO OILER
CUTTING
SHOE
THROTTLE
TRIGGER
SHOULDER
HARNESS
4
DECALS
Locate this safety decal on your unit. The complete unit illustration found in the "DESCRIPTION" section, will help you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.
Engine Cover
INTERNATIONAL SYMBOLS
Symbol form/shape
Symbol
description/application
Read and understand
Operator's Manual.
Wear eyes, ears and
head protection
Hot
Surface
Safety/Alert
Avoid all power
lines. This unit is not
insulated against electrical current.
Keep bystanders at least 15 meters (50 feet) away.
Symbol form/shape
Symbol
description/application
Fuel and oil mixture
Finger Severing
Wear hand
protection. Use
two handed.
DO NOT smoke
near fuel.
Do not operate clos­er than 15 M (50 ft.) from electrical hazards.
Plan retreat path from falling objects.
Symbol form/shape
EQUIPMENT
Before operation a complete check of the unit must be performed;
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
• Never adjust the guide bar or saw chain when the engine is operat­ing.
Symbol
description/application
DO NOT allow
flames or sparks
near fuel.
Engine choke
control.
Emergency stop
Chain lubrication
Carburetor adjustment
- Low speed mixture
Symbol form/shape
Symbol
description/application
Wear slip resistant foot wear.
Ignition ON/OFF
Primer bulb
Carburetor adjustment
- High speed mixture
Carburetor adjustment
- Idle speed
Guide Bar and Saw Chain
W ARNING DANGER
• Serious injury may result from the use of non approved guide bar and saw chain combinations. Read and comply with all safety instructions listed in this manual.
• ECHO, INC. will not be responsible for the failure of cutting devices or accessories which have not been tested and approved by ECHO for use with this unit.
• Check that the cutting attachment, guide bar and saw chain is firmly attached and in safe operating condition.
• Only use ECHO approved guide bar and saw chain.
• Only use one ECHO approved extension on the pruner.
• Do not hit rocks, stones, tree stumps and other foreign objects with the saw chain.
• Do not cut into the ground with the saw chain.
• If cutting attachment end strikes an obstruction, stop engine immedi­ately and inspect saw chain for damage.
• Do not operate with a dull, fractured or discolored saw chain.
• Remove all foreign objects from work area.
• Always cover the guide bar and saw chain with guide bar cover during transportation and in storage.
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OWER PRUNER
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FUEL
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling, or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps
slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks out
doors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or
operate unit until leakage is repaired.
After Refueling;
• Wipe any spilled fuel from the unit.
• Move at least 3 M (10 ft.) from refueling location before starting.
After Use;
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
3 M
(10ft.) Minimum
6
PERSONAL CONDITION & SAFETY EQUIPMENT
W ARNING DANGER
Power PrunerTM users risk injury to themselves and others if the Power PrunerTM is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a Power PrunerTM.
Physical Condition --
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection --
Wear eye protection that meets ANSI Z87.1 or CE requirements when­ever you operate the Power PrunerTM.
Face & Head Protection --
When trimming overhead, always wear head protection meeting ANSI Z89.1 or CE requirements with a full face shield. Head protection with full face shield will help protect you from falling branches and debris.
Hand Protection --
Wear no-slip, heavy duty work gloves to improve your grip on the Power PrunerTM handles. Gloves also reduce the transmission of machine vibration to your hands.
Hearing Protection --
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing --
Wear snug fitting, durable protective clothing; chain saw safety pants or chaps are recommended.
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY.
Wear sturdy protective safety shoes or boots with non-skid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
Hot Humid Weather --
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
SAFE OPERATION
W ARNING DANGER
All over head electrical conductors and communications wires can have electricity flow with high voltages. Never touch wires directly or indirectly when pruning, otherwise serious injury or death may result.
Determine Operation Area
• Provide all operators of this equipment with the Operator's Manual, and instructions for safe operation.
• Do not operate this product indoors or in inadequately ventilated areas.
• Review the area to be trimmed. Look for hazards that could contribute to unsafe conditions. DO NOT operate unit if any wires (power, telephone, cable, etc.) are closer than 15 M (50 ft.) to any part of the operator or unit.
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 M (50 ft.) while the Power PrunerTM is in use.
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OWER PRUNER
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15 M
(50 ft.)
TM
7
• Avoid all power lines. This unit is not insulated against electrical current.
Operation
Use Proper Clothing & Equipment
• Before starting the unit, equip yourself and any other person working within the 15 M (50 ft.) Safety Zone with the required Protective Equipment and clothing.
• Always wear head protection with full face shield to help protect against falling branches and debris.
Avoid Hot Surfaces
• During operation, the complete unit, especially the power head, muffler area and cutting attachment may become very hot, too hot to touch. Avoid contact during and immediately after operation.
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Keep A Firm Grip
• Grip Power PrunerTM with both hands with thumbs and fingers encircling the handle, and shaft tube.
Keep A Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery,
uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not overreach.
• Operate the Power PrunerTM only from the ground or out of an
approved bucket lift.
• Always evaluate the branches to be pruned for hazards such as loose
dead branches which may fall and strike the operator or helpers. Remove hazards before pruning.
• Plan retreat path from falling objects.
• Cut branches bounce when striking ground.
• Check that shoulder harness is adjusted for safe, comfortable
operation. See picture at right for proper adjustment.
• Turn the Power PrunerTM off when moving from tree to tree.
• Avoid any contact with saw chain.
KICKBACK
W ARNING DANGER
Kickback can lead to dangerous loss of control of the Power PrunerTM and result in serious injury to the operator or any one standing close by. Hold the Power PrunerTM firmly with both hands with thumbs and fingers encircling the front and rear handles. Be
aware of the down and outward path the pruner will take after the cut is made.
Kickback may occur when the moving saw chain at the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. In some cases this may cause a lightning-fast reverse action, kicking the guide bar and saw chain up and back or down and back towards the operator. Either of these reactions may cause the operator to lose control of the Power Pruner which could result in serious personal injury.
With a basic understanding of kickback, you can reduce or eliminate the element of surprise which contributes to accidents.
Avoid contact of the guide bar tip with any object while the saw chain is moving.
TM
Cut only wood. Avoid striking concrete, metal, wire, or other obstruc­tions which could cause kickback or damage to the saw chain.
If the saw chain does strike a foreign object, immediately stop the engine, inspect and repair the Power PrunerTM if necessary.
EXTENDED OPERATION/EXTREME CONDITIONS
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands and wrists.
• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the trimmer or other hand-held power equipment is not required.
• If you experience discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
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OWER PRUNER
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Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years. To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force with which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness or pain in the fingers, hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
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DESCRIPTION
Due to packaging restriction the ECHO product you have purchased requires some assembly.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
CONTENTS LIST
__ Power Head __ Shaft Tube Assembly __ Cutting Attachment __ Plastic Bag __ Operator's Manual __ Safety Manual __ How to Prune Manual __ Warranty Registration Card __ Warranty Statement __ Plastic Bag __ -T-Wrench (Combination screwdriver/
spark plug socket)
__ -3 mm Hex Wrench __ Safety Glasses __ Bottle 2-Stroke Engine Oil, 2.6 oz. __ Shoulder Harness __ Guide Bar Cover
EMISSION CONTROL - Emissions
Models
The emission control system for this engine is EM (Engine Modification).
IMPORTANT ENGINE INFORMATION ENGINE FAMILY : TEH021UB24RA DISPLACEMENT : 21.2cc THIS ENGINE MEETS U.S. EPA PHI AND 1995 ­1999 CALIFORNIA EMISSION REGULATIONS FOR ULGE ENGINES. REFER TO OWNER’S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
Emission Control Label (located on Engine) (EXAMPLE ONLY, information on label varies by FAMILY).
IMPORTANT This spark ignition system complies with Canadian ICES-002
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