Echo Power blower, PB-603 Operator's Manual

Page 1
Power Blower
Operator's Manual
MODEL PB-620
WARNING DANGER
Read rules for safe operation and all instructions carefully. ECHO provides this Operator's Manual, which must be read and understood for proper and safe operation.
X750006831 03/04
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2
INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job dependability. Read and understand this manual. You will find it easy to use and full of helpful operating tips and SAFETY messages.
THE OPERATOR'S MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. It contains specifications and information for operation, starting, stopping, maintenance, storage, and assembly specific to this product.
TABLE OF CONTENTS
Introduction ...............................................................2
- The Operator's Manual .......................................2
Manual Safety Symbols and Important Information .. 3
Safety .........................................................................3
- Decals ................................................................. 3
- International Symbols......................................... 4
Safety Instructions .................................................... 4
- Personal Condition and Safety Equipment .........4
- Extended Operation/Extreme Conditions ............5
- Equipment ...........................................................5
- Safe Operation .................................................... 6
Emission Control........................................................ 6
Description ................................................................7
- Contents .............................................................7
Specifications.............................................................9
Assembly ................................................................. 10
- Install Blower Pipes ..........................................1 0
Pre-Operation ........................................................... 11
- Fuel ................................................................... 11
Operation ................................................................. 12
- Starting Cold Engine ......................................... 12
- Starting Warm Engine....................................... 1 3
Copyright© 2004 By Echo, Incorporated All Rights Reserved.
- Stopping Engine ............................................... 13
- Operating Blower .............................................. 14
Maintenance ............................................................ 14
- Skill Levels ........................................................ 14
- Maintenance Intervals ...................................... 15
- Air Filter ............................................................ 16
- Fuel Filter .......................................................... 16
- Spark Plug......................................................... 1 7
- Cooling System................................................. 1 7
- Exhaust System................................................. 1 8
- Carburetor Adjustment ..................................... 19
Troubleshooting ...................................................... 21
Storage..................................................................... 22
Servicing Information............................................... 24
- Parts.................................................................. 24
- Service ..............................................................24
- ECHO Consumer Product Support.................... 24
- Warranty Registration ...................................... 24
- Additional or Replacement Manuals ................2 4
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publica­tion, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.
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POWER BLOWER
OPERATOR'S MANUAL
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety alerts and helpful informational messages preceded by symbols or key words. The following is an explanation of those symbols and key words. and what they mean to you.
This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.
IMPORTANT
IMPORTANT The enclosed message
provides information necessary for the protection of the unit.
3
NOTE
The circle with the slash symbol means whatever is shown within the circle is prohibited.
NOTE This enclosed message provides tips for use, care and maintenance of the unit.
SAFETY
DECALS
Locate these safety decals on your unit. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.
General Warning Decal (located on top of blower housing)
Hot Decal (near muffler)
P/N 89016006361
P/N 89016009461
Sound Label (located on blower housing)
72 Category III
Measured at 50 ft. (15m) per ANSI B175.2
dB(A)
P/N X508000150
Return to Idle
RETURN TO IDLE
BEFORE
SHUTTING OFF
P/N X505000950
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INTERNA TIONAL SYMBOLS
SYMBOL
DESCRIPTION SYMBOL DESCRIPTION
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
Read and under-
stand Operator's
Manual.
Wear eyes, ears
and head
protection
Hot
Surface
Safety/Alert
DO NOT allow
flames or sparks
near fuel.
SAFETY INSTRUCTIONS
PERSONAL
CONDITION AND SAFETY EQUIPMENT
Fuel and oil
mixture
Finger
Severing
Wear hand
protection. Use
two handed.
Wear slip
resistant foot
wear.
DO NOT smoke
near fuel.
Ignition
ON/OFF
Emergency
Stop
Carburetor Adjustment
- High speed mixture
Carburetor adjustment
- Low speed mixture
Primer
Bulb
Choke Control
"Cold Start"
Position
(Choke Closed)
Choke Control
"Run"
Position
(Choke Open)
Carburetor
Adjustment
- Idle speed
W ARNING DANGER
Power Blower users risk injury to themselves and others if the power blower is used improperly or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a blower.
Physical Condition
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
Hearing Protection
ECHO recommends wearing hearing protection whenever unit is used.
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Proper Clothing
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY.
requirements whenever you operate the unit.
Wear sturdy work shoes with nonskid soles;
Hand Protection
Wear no-slip, heavy duty work gloves to improve your grip on the blower handle. Gloves also reduce the
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED. Keep long hair away from engine and blower intake. Retain hair with cap or net.
transmission of machine vibration to your hands.
Hot Humid Weather
Breathing Protection
Wear a face mask to protect against dust.
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
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EXTENDED OPERATION/EXTREME CONDITIONS
POWER BLOWER
OPERATOR'S MANUAL
5
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations, followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
Keep your body warm, especially the head, neck, feet, ankles, hands, and wrists.
Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks, and also by not smoking.
Limit the hours of operation. Try to fill each day with jobs where operating the unit or other hand-held power equipment is not required.
If you experience discomfort, redness, and swelling of the fingers, followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers, hands, arms, and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
Avoid using your wrist in a bent, extended, or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
Take periodic breaks to minimize repeti­tion and rest your hands.
Reduce the speed and force with which you do the repetitive movement.
Do exercises to strengthen the hand and arm muscles.
Immediately stop using all power equipment, and consult a doctor if you feel tingling, numbness or pain in the fingers, hands, wrists, or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
EQUIPMENT
Before operation a complete check of the unit must be performed:
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
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SAFE OPERATION
W ARNING DANGER
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Determine Operation Area
• Review area to be cleared. Look for potential hazards such as stones or metal objects.
• Take wind conditions into account: avoid open doors and windows.
• Do not point blower at people or animals.
• Start unit on ground with throttle at idle. Check that blower pipe is not blocked by the ground or by any objects.
Read the Manuals
• Provide all users of this equipment with the Operator's Manual and Safety Manual for instructions on Safe Operation.
Keep A Firm Grip
• Hold handle with fingers together encircling the handle.
Clear the Work Area
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the unit is in use.
Noise Control
• Follow local noise regulations on sound levels and hours of operations. Use only during appropriate hours.
• Never use a higher speed setting then necessary to perform a task. The higher the engine speed the louder the blower noise.
• Be a good neighbor.
Avoid Hot Surfaces
• During operation, the muffler or catalytic muffler and surrounding cover may become extremely hot. Avoid contact during and immediately after operation. Always keep exhaust area clear of flammable debris. Allow the engine and muffler to completely cool before perform­ing any maintenance activity.
Keep A Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders.
• Do not perform Maintenance or Assembly procedures with engine running.
EMISSION CONTROL
California Tier 2
The emission control system for these engines is EM/TWC (Engine and Catalyst Modification).
An Emission Control Label is located on the unit. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
ENGINE FAMILY: 4EHXS.0585KA DISPLACEMENT: 58.2 cc
EMISSION COMPLIANCE PERIOD: 300 HOURS THIS ENGINE MEETS U.S. EPA PH2 AND 2000 AND LATER CALIFORNIA EMISSION REGULATIONS FOR S.O.R.E. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
IMPORTANT ENGINE INFORMATION
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DESCRIPTION
CONTENTS
___ 1 - Power Head ___ 1- Flex Pipe ___ 1 - Pipe w/swivel ___ 1 - Straight Pipe ___ 1 - Straight Pipe w/decal ___ 1 - Operator's Manual ___ 1 - Warranty Registration Card ___ 1 - ECHO Emissions and Warranty Statement ___ 1 - Plastic Bag ___ 2 - Clamps w/screws ___ 1 - Cable Ties
___ 1 - Echo Power Blend TM 2-stroke oil sample
POWER BLOWER
OPERATOR'S MANUAL
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7
1
2
6
3
5
4
8
9
12
13
11
10
15
14
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8
1. SAFETY DECAL - Lists important safety precautions.
2. SPARK PLUG - Provides spark to ignite fuel mixture.
3. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER - The muffler or catalytic muffler controls exhaust noise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep exhaust area clear of flammable debris.
4. RECOIL STARTER HANDLE - Pull recoil handle slowly until starter engages, then quickly and firmly. When engine
starts, return handle slowly. DO NOT let handle snap back, or damage to unit will occur.
5. AIR CLEANER - Contains replaceable air filter element.
6. FUEL TANK CAP - Covers and seals fuel tank.
7. SHOULDER HARNESS - Used to support unit on operator's back. The straps are adjustable.
8. CHOKE - Choke is located on the side of the air cleaner. Move choke lever to "COLD START" ( ) to close choke
for cold starting. Move choke lever to "RUN" ( ) position to open choke.
9. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank, priming the carbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
10. LOCKING KNOB - Allows operator to adjust handle position for optimum comfort and control.
11. HANDLE - Used by operator to direct and control air flow.
12. STOP SWITCH - Slide switch mounted on top of handle. Move forward to run, back to stop.
13. THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration, press trigger gradually
for best operating technique.
14. BLOWER PIPES - Exclusive positive locking system.
15. FLEXIBLE PIPE - Allows for full range of movement.
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POWER BLOWER
OPERATOR'S MANUAL
SPECIFICATIONS
MODEL ----------------------------------------------------- PB-620
Length------------------------------------------------------- 325 mm (12.8 in.) Width--------------------------------------------------------520 mm (22.5 in.) Height -------------------------------------------------------490 mm (19.3 in.) (in blower configuration w/side handle) Weight (dry) ------------------------------------------------ 9.5 kg (20.9 lb.) Engine Type ------------------------------------------------ Air cooled, two-stroke, single cylinder gasoline engine Displacement -----------------------------------------------58.2 cc (3.56 cu. in.) Bore---------------------------------------------------------- 46.0 mm (1.81 in.) Stroke--------------------------------------------------------35.0 mm (1.38 in.) Carburetor --------------------------------------------------Zama w/primer bulb Ignition System -------------------------------------------- Flywheel Magneto, capacitor discharge ignition type Spark Plug -------------------------------------------------- NGK BPM-8Y Gap 0.65 mm (0.026 in.) Exhaust System -------------------------------------------- Spark Arrestor Muffler Fuel ----------------------------------------------------------Mixed (Gasoline and Two-stroke Oil)
Fuel/Oil Ratio -----------------------------------------------50:1 two-stroke air cooled engine oil Gasoline ----------------------------------------------------- 89 Octane unleaded. DO NOT use fuel containing methyl alcohol,
more than 10% ethyl alcohol or 15% MTBE.
Oil------------------------------------------------------------Power Blend TM Premium Universal 2-Stroke Oil Fuel Tank Capacity ----------------------------------------1.9 lit. (64.3 US fl. oz.) Recoil Starter System --------------------------------------Automatic Recoil Starter Centrifugal Type Idle Speed---------------------------------------------------2,300 - 3,200 (RPM) Wide Open Throttle Speed -------------------------------7,000 - 8,000 (RPM) Maximum Air Speed (Measured at pipe end) ----------299 KM/H (186 mph) Average Air Volume (Measured at pipe end) ---------- 14.1 cu. m/min. ( 498 cu. ft./min.) Sound Level at 50 ft. dB(A) scale per ANSI B175.2 ------------------------------------------- 72 dB(A)
9
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ASSEMBLY
W ARNING DANGER
Never perform maintenance or assembly procedures with engine running or serious personal injury may result.
INST ALL BLOWER PIPES
1 . Assemble clamps (A) onto both ends of flexible pipe (B).
2 . Assemble swivel pipe (C) into flexible pipe (B).
NOTE
Assure throttle cable is not twisted before installing handle (F).
3 . Position cable between the elbow (D) and frame and along the top
of the flexible pipe. Remove clamp screw (E) on handle (F). Align notch in handle with tabs (G). Spread clamp and install onto swivel pipe (C) past ridges in pipe.
4 . Assemble flexible pipe (B) to elbow (D) on blower and tighten
clamps (A).
NOTE
A light lubricant may be used to ease assembly of flexible pipe to blower elbow.
5 . Install cable tie (H) in second groove of flexible pipe.
6. Move handle (F) to desired position. Tighten knob (I) hand tight and tighten clamp screw (E).
A
D
H
B
B
C
E
A
F
G
7 . Assemble straight pipe (J) onto swivel pipe (C), until you feel light
resistance. Do not force connection. Hold swivel pipe and turn straight pipe clockwise, engaging positive locking channels, until connection is firm. Do not force connection.
8. Assemble straight pipe with decal (K) to straight pipe (J) as in step
7.
NOTE
Blower use will eventually loosen pipe connections. Exclusive positive locking system allows pipes to be tightened. If loosening occurs, remove two straight pipes and install according to instruc­tions 7 & 8.
K
J
F
C
E
Page 11
PRE-OPERATION
FUEL
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to 15% MTBE (methyl tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT approved.
POWER BLOWER
OPERATOR'S MANUAL
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage. Contact your ECHO dealer for ordering information.
11
Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD (ISO/CD
13738) and J.A.S.O. Power Blend TM Universal 2-Stroke Oil meets these standards. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD and J.A.S.O. FC certified oil, such as Echo premium Power Blend TM, will void the two-stroke engine warranty. (Emission related parts only are covered for two years, regardless of two-stroke oil used, per the statement listed in the Emission Defect Warranty Explanation.)
IMPORTANT
Echo premium Power Blend TM Universal 2-Stroke Oil may be mixed at 50:1 ratio for application in all Echo engines sold in the past regardless of ratio specified in those manuals.
Mixing Instructions
1 . Fill an approved fuel container with half of the required amount of
gasoline. 2 . Add the proper amount of 2-stroke oil to gasoline. 3 . Close container and shake to mix oil with gasoline. 4 . Add remaining gasoline and remix. 5 . Install fuel container cap and wipe any spilled fuel from container
and surrounding area.
FC Standards must be used. Echo brand premium
Handling Fuel
After Refueling
Wipe any spilled fuel from the unit.
Move at least 3 m (10 ft.) from refueling location before starting.
After use
DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
Storage
Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, air tight container. Store in a well ventilated, unoccupied building, away from sparks and flames. Do not store fuel longer than 30 days.
IMPORTANT
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added.
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
Stored two-stroke fuel may separate. ALWAYS shake fuel container thor­oughly before each use.
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OPERATION
• Check unit for loose nuts, bolts, and screws daily.
• Recoil starter: Use short pulls - only 1/2-2/3 of rope length for starting. Do not allow the rope to snap back in. Always hold the unit firmly.
STARTING COLD ENGINE
1. Throttle Lever/Stop Switch Slide stop switch (A) forward to run position.
2. Choke Move choke (B) up to Cold Start position ( ).
3. Primer Pump primer bulb (C) until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
4. Recoil Starter Pull recoil starter handle (D) until engine fires (5 pulls maximum).
5. Choke Move choke (B) down to run position ( ), and if necessary,
restart engine.
A
B
C
D
NOTE
If engine does not start after 5 pulls, move choke to "Cold Start" position, and repeat steps 4 & 5.
NOTE
Allow engine to warm up before use.
Page 13
POWER BLOWER
OPERATOR'S MANUAL
13
STARTING
The starting procedure is the same as Cold Start except DO NOT close the choke.
1. Throttle Lever/Stop Switch Slide stop switch (A) forward to run position.
2. Primer Pump primer bulb (C) until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
3. Recoil Starter Pull recoil starter handle (D) and engine should start.
NOTE
If engine does not start after 5 pulls, use cold start procedures.
WARM ENGINE
A
C
D
STOPPING ENGINE
1. Throttle Trigger Release throttle trigger (E) and allow engine to return to idle before shutting off engine.
2. Stop Switch Move stop switch (A) to "Stop" position.
W ARNING DANGER
If engine does not stop when stop switch is moved to STOP position, close choke - COLD START position - to stall engine. Have your ECHO dealer repair stop switch before using blower again.
A
E
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14
OPERATING BLOWER
W ARNING DANGER
Always wear safety glasses, hearing protection, a face filter mask, and take all safety precautions, or serious personal injury may result.
Do not point the blower pipe in the direction of people or pets.
Read the Safety Section carefully.
IMPORTANT
To avoid engine damage due to over-revving, do not block blower pipe opening.
1. Use only during appropriate hours. 2 . Allow the engine to warm up at a fast idle for a few minutes. 3 . Use lower speed to blow dry leaves from a lawn or flower bed.
4. Additional speed may be necessary to clean grass and leaves from walks, patios and drives.
5. Higher speed may be necessary to move gravel, dirt, snow, bottles or cans from a driveway, street, parking lot or stadium.
NOTE
Never use a higher speed setting than necessary to perform a task. Remember, the higher the engine speed, the louder the blower noise. Minimize dust by using blower at lower speeds and by dampening material with water/mist when necessary. Keep debris on your property. Be Smart - be a good neighbor.
MAINTENANCE
Your ECHO blower is designed to provide many hours of trouble-free service. Regular scheduled maintenance will help your blower achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If a task is not listed, see your ECHO Dealer for repairs.
SKILL LEVELS
Level 1 = Easy to do. Most required tools come with unit. Level 2 = Moderate difficulty. Some specialized tools may be required. Level 3 = Experience required. Specialized tools are required. Echo recommends the unit be returned to your Echo
Dealer for servicing.
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. The various part numbers required for each task are listed below the task heading. See your ECHO dealer for these parts.
Page 15
POWER BLOWER
OPERATOR'S MANUAL
15
MAINTENANCE
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Page 16
16
AIR FILTER
Level 1.
Tools required: 25 - 50 mm (1 - 2 in.) Cleaning brush.
Parts required: REPOWER
NOTE
Clean daily.
1 . Close choke (Cold Start Position [ ]). This prevents dirt from
entering the carburetor throat when the air filter is removed. Brush accumulated dirt from the air cleaner area.
2 . Remove the air cleaner cover. Clean and inspect the element for
damage. If element is fuel soaked and very dirty, replace.
3 . If element can be cleaned and reused, be certain it:
•still fits the cavity in the air cleaner cover.
•is installed with the original side out.
TM
Tune Up Kit P/N 90072
FUEL FILTER
Level 1.
Tools required: 200-250 mm (8 - 10 in.) length of wire with one end
bent into a hook, clean rag, funnel, and an approved fuel container.
Parts required: REPOWER
TM
Tune Up Kit P/N 90072
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling.
1 . Use a clean rag to remove loose dirt from around fuel cap and
empty fuel tank.
2 . Use the “fuel line hook” to pull the fuel line and filter from the
tank.
3 . Remove the filter from the line and install the new filter.
Page 17
SPARK PLUG
Level 1.
Tools required: 19 mm Spark Plug deep socket, feeler gauge
POWER BLOWER
OPERATOR'S MANUAL
17
Parts Required: REPOWER
1 . Remove spark plug, and check for fouling, and worn or rounded
center electrode.
2 . Clean the plug or replace with a new one. DO NOT sand blast to
clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode. 4 . Tighten spark plug to 150-170 kg/cm (130-150 in. lb.).
TM
Tune Up Kit P/N 90072
COOLING SYSTEM
Level 2.
Tools required: 25 - 50 mm (1 - 2 in.) cleaning brush, cross head
screwdriver
Parts Required: None, if you are careful.
0.65 mm
(0.026 in.)
IMPORTANT
To maintain proper engine operating temperatures, cooling air must pass freely through the cylinder fin area. This flow of air carries combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the cylinder.
• Dust and grass build up on the outside of the cylinder. This build up insulates the engine and prevents the heat from leaving.
Removal of cooling passage blockages or cleaning of cooling fins is considered “Normal Maintenance.” Any failure attributed to lack of maintenance is not warranted.
Cleaning Grill
1 . Remove accumulated debris from intake grill between backpack
frame and blower housing.
Page 18
18
Cleaning Cylinder Fins
1 . Remove engine cover (five screws), pull cover away from engine.
Clean cylinder fins (B) to allow cooling air to pass freely.
EXHAUST SYSTEM
B
Spark Arrestor Screen
Level 2.
Tools required: Cross head screwdriver, soft metal brush
Parts Required: Spark arrestor screen, Gaskets (3)
IMPORTANT
Carbon deposits in muffler will cause a drop in engine output and overheating. Spark arrestor screen must be checked periodically.
1 . Remove spark plug and engine cover (five screws).
2 . Remove spark arrestor cover (A), gaskets (B) and spark arrestor
screen (C) from muffler.
3 . Clean carbon deposits from muffler components.
NOTE
When cleaning carbon deposits, be careful not to damage the catalytic element inside muffler.
B
4 . Replace screen if it is cracked, plugged, or has holes burned
through.
5. Assemble components in reverse order.
A
C
Page 19
Cylinder Exhaust Port
Level 3.
IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to maintain this engine within the emissions durability period. ECHO strongly recommends that you return your unit to your ECHO dealer for this important maintenance service.
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OPERATOR'S MANUAL
19
CARBURETOR
ADJUSTMENT
Engine Break-In
New engines must be operated for a minimum duration of two tanks of fuel before carburetor adjustments can be made. During the break-in period your engine performance will increase and exhaust emissions will stabilize. Idle speed can be adjusted as required.
High Altitude Adjustment
High altitude adjustment may be required for proper operation of this engine.
IMPORTANT
For engine operation above 2,000 feet, turn the high-speed needle lean (CW) until the engine runs between 7,000 and 8,000 RPM. Then turn the low-speed needle lean (CW) until the engine does not hesitate on acceleration. For engine operation below 2,000 feet, turn the high-speed needle rich (CCW) until the engine runs between 7,000 and 8,000 RPM. Then turn the low-speed needle rich (CCW) until the engine does not hesitate on acceleration. DO NOT REMOVE LIMITER CAPS!
Level 2.
Tools required: Screwdriver, tachometer (Echo P/N 99051130017)
Parts required: None.
NOTE
Do not adjust carburetor unless necessary. If you have difficulty, see your ECHO dealer.
Page 20
20
Adjustment Screws
Idle Speed (A) Control throttle opening at idle.
Low (LO) Speed (B) Controls amount of fuel at low speed and
supplementary fuel for smooth progression from idle to high speed.
High (HI) Speed (C) Controls amount of fuel at full throttle
Before Adjustment
Check that:
• Air filter is clean and properly installed.
• Spark arrestor screen and muffler are free of carbon.
• Blower pipes are installed.
Initial Adjustment
1 . With engine off, turn HI speed screw (C) counterclockwise to stop.
2 . Turn LO speed screw (B) midway between stops.
3 . Turn idle screw (A) until tip of screw just touches throttle plate;
then turn three (3) turns clockwise.
Final Adjustment
IMPORTANT
Limiter caps prevent exceeding C.A.R.B. and E.P.A. emission limits and over-rich adjustment, but not over lean adjustment, which can cause engine failure: Do not exceed recommended HI speed engine R.P.M. during operation, or for long periods during adjustment.
1 . Start engine, run at idle for one minute.
2 . Complete warm-up by running at full throttle for 5 minutes, operat-
ing choke twice to clear air from carburetor chambers.
A
C
B
3 . Run at idle and accelerate to check for smooth transition from idle
to high speed; if engine hesitates, turn LO speed screw (B) counterclockwise 1/8th of a turn at a time until acceleration is smooth.
4. Use a tachometer to adjust idle speed to specifications found on page 9.
Page 21
TROUBLESHOOTING
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POWER BLOWER
OPERATOR'S MANUAL
TRAHCGNITOOHSELBUORT
21
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W ARNING DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open spark plug opening, otherwise serious personal injury may result.
Page 22
22
STORAGE
W ARNING DANGER
During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may result.
Long Term Storage (Over 30 Days)
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage mainte­nance which includes the following:
1 . Store unit in a dry, dust-free place, out of the reach of children.
W ARNING DANGER
Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark.
2. Place the stop switch in the "STOP" position.
3 . Remove accumulation of grease, oil, dirt and debris
from exterior of unit.
4 . Perform all periodic lubrication and services that are
required.
5. Tighten all screws and nuts.
6. Drain the fuel tank completely and pull the recoil
starter handle several times to remove fuel from the carburetor.
7 . Remove the spark plug and pour 7cc (1/4 oz.) of fresh,
clean ECHO 2-stroke engine oil into the cylinder through the spark plug hole.
A.Place a clean cloth over the spark plug hole.
B .Pull the recoil starter handle 2-3 times to distribute
the oil inside the engine.
C. Observe the piston location through the spark plug
hole. Pull the recoil handle slowly until the piston reaches the top of its travel and leave it there.
8. Install the spark plug (do not connect ignition cable).
9 . Remove blower pipe assembly from unit.
Page 23
NOTES
POWER BLOWER
OPERATOR'S MANUAL
23
Page 24
SERVICING INFORMA TION
PARTS
Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts, always have the Model Number and Serial Number of the unit with you. You can find these numbers on the engine housing. For future reference, write them in the space provided below.
Model No. _____________ SN. ____________
SERVICE
Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO (3246). Dealer information is also available on our Web Site. When presenting your unit for warranty service/repairs, proof of purchase is required.
ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application, operation, or maintenance of this product, you may call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:30 am to 4:30 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit to help your Consumer Product Support Representative.
W ARRANTY REGISTRATION
You may register your Echo equipment using the warranty registration card, or register on-line at www.echo-usa.com. Registering provides a direct link between you and ECHO if we find it necessary to contact you.
DEALER?
Call
1-800-432-ECHO
or
www.echo-usa.com
CONSUMER PRODUCT
SUPPORT
1-800-673-1558
8:30 - 4:30 Mon - Fri C.S.T.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at www.echo-usa.com. Operator’s and Parts Manuals are available by:
• Downloading free from www.echo-usa.com
• Purchasing from your Echo Dealer.
• Manuals are available by sending a written request stating the model number and serial number of your Echo unit, part number of the manual, your name and address, and mail to the address below.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
ECHO, INCORPORATED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047
www.echo-usa.com
09 001001/09018300
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