Echo PE-230, PE-260 User Manual

Power Edger
Operator's Manual
MODELS PE-230
Serial Number 03001001 - 04999999
PE-260
Serial Number 03001001 - 04999999
WARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.
X750001850 08/00
2
INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job­dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operations tips and SAFETY messages.
WARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.
THE OPERATOR'S MANUAL
contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
THE SAFETY MANUAL
explains possible hazards involved with the use of Edgers and the measures you should take to make their use safer.
TABLE OF CONTENTS
Introduction .............................................................. 2
- The Operator's Manual ...................................... 2
- The Safety Manual............................................. 2
Manual Safety Symbols and Important Information. 3
Safety ........................................................................ 3
- Decals ................................................................ 3
- International Symbols ........................................ 4
- Equipment .......................................................... 4
- Fuel .................................................................... 5
- Personal Condition and Safety Equipment ........ 6
- Safe Operation ................................................... 7
- Extended Operation/Extreme Conditions .......... 9
Description ............................................................. 10
- Contents ........................................................... 10
- Emission Control ............................................. 10
Specifications.......................................................... 14
Assembly ................................................................ 15
- Drive Shaft/Power Head .................................. 15
- Throttle Linkage and Ignition Leads................ 15
- Front Handle ................................................... 16
Pre-Operation ......................................................... 17
- Fuel .................................................................. 17
- Equipment ........................................................ 18
- Determine Operation Area................................ 1 9
Operation ................................................................. 19
- Starting Cold Engine ......................................... 2 0
CopyRight© 2000 By Echo, Incorporated All Rights Reserved.
- Starting Warm Engine ....................................... 2 1
- Stopping Engine................................................ 22
- Operating Techniques....................................... 22
Maintenance ............................................................ 24
- Skill Levels ........................................................ 24
- Maintenance Intervals ...................................... 24
- Air filter ............................................................. 25
- Fuel Filter .......................................................... 25
- Spark Plug ......................................................... 2 6
- Cooling System ................................................. 26
- Exhaust System ................................................. 27
- Carburetor Adjustment ..................................... 2 8
- Blade Replacement / Lubrication....................... 2 9
Troubleshooting ...................................................... 3 1
Storage..................................................................... 32
Servicing Information............................................... 3 6
- Parts .................................................................. 36
- Service............................................................... 3 6
- ECHO Consumer Product Support .................... 3 6
- Warranty Card................................................... 3 6
- Additional or Replacement Manuals................. 3 6
- Manual Ordering Instructions........................... 36
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accesso­ries, and may not include all standard equipment.
P
OWER EDGER
O
PERATOR'S
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
IMPORTANT
M
ANUAL
NOTE
3
This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to
serious personal injury to operator and bystanders.
The circle with the slash symbol means whatever is shown within the circle is prohibited.
IMPORTANT
The enclosed message provides information necessary for the protection of the unit.
NOTE
This enclosed message provides tips for use, care and maintenance of the unit.
SAFETY
DECALS
Locate these safety decals on your unit. The complete unit illustration found in the "DESCRIPTION" section, will help you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO Dealer. See PARTS ORDERING instructions for specific information. These decals are in English only:
Shaft Decal
P/N 89016025560
P/N 89016052631
4
INTERNATIONAL SYMBOLS
Symbol form/
shape
Symbol
description/
application
Read and understand
Operator's Manual.
Symbol form/
shape
Symbol
description/
application
Fuel and oil mixture
Symbol form/
shape
Symbol
description/
application
Keep feet away
from blade
Symbol form/
shape
Symbol
description/
application
Direction of
blade
Wear eyes, ears and
head protection
Hot
Surface
Safety/Alert
Avoid all power
lines. This unit is
not insulated
against electrical
current.
Keep bystanders away
Finger Severing
protection. Use
DO NOT allow
flames or sparks
15 m (50 ft.)
Wear hand
two handed.
DO NOT smoke
near fuel.
near fuel.
EQUIPMENT
Before operation a complete check of the unit must be performed;
Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed. Do not use edger if any part is missing or damaged.
Thrown objects
Wear slip
resistant foot
wear.
Primer bulb
Carburetor adjustment
- High speed mixture
Carburetor adjustment
- Low speed mixture
Emergency stop
Engine choke
control.
Ignition ON/OFF
Carburetor
adjustment
- Idle speed
Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
Inspect shield for damage and is securely in place. Replace if shield is damaged or missing.
Check that the cutting attachment is firmly attached and in safe operating condition.
Check that front handle is adjusted for safe, comfortable operation. See Assembly for proper adjustment.
WARNING DANGER
• Use only ECHO approved attachments. Serious injury may result from the use of a non approved attachment combination. Read and comply with all safety instructions listed in this manual and safety manual.
• ECHO, INC. will not be responsible for the failure of cutting devices, attachments or accessories which have not been tested and approved by ECHO.
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OWER EDGER
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ATTACHMENTS
AND
ACCESSORIES
M
ANUAL
5
Spark Arrestor - Catalytic Muffler / Muffler
• The muffler or catalytic muffler controls the exhaust noise and emissions. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Make sure the spark arrestor screen is in good repair and properly seated in the muffler. Keep exhaust area clear of flammable debris. Avoid contact during and immediately after operation.
FUEL
WARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel
caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks
outdoors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start
or operate unit until leakage is repaired.
6
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage. Contact your ECHO dealer for ordering information.
After Refueling;
Wipe any spilled fuel from the unit.
Move at least 3 m (10 ft.) from refueling location before start­ing.
After use;
DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
3 m (10 ft.)
PERSONAL CONDITION AND SAFETY EQUIPMENT
W ARNING DANGER
Edger users risk injury to themselves and others if the edger is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating an edger.
Physical Condition --
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection --
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the edger.
Hand Protection --
Wear no-slip, heavy duty work gloves to improve your grip on the edger handles. Gloves also reduce the transmission of machine vibration to your hands.
Hearing Protection --
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing --
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY.
Wear sturdy work shoes with non-skid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
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PERATOR'S
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Hot Humid Weather --
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
SAFE OPERATION
Determine Operation Area
• Provide all operators of this equipment with the Operator's Manual and instructions for safe operation.
• Review the area to be edged. Look for hazards that could contribute to unsafe conditions.
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the edger is in use.
15 m (50 ft.)
8
Operation
WARNING
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Use Proper Clothing & Equipment
• Before starting the unit, equip yourself and any other person working within the 15 m (50 ft.) Safety Zone with the required Protective Equipment and clothing.
Keep A Firm Grip
• Hold the front and rear handles with both hands with thumbs and fingers encircling the handles
Keep A Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
DANGER
Avoid Hot Surfaces
• During operation, the exhaust area may become very hot, too hot to touch. Avoid contact during and immediately after operation. Always keep exhaust area clear of flammable debris. Allow the engine and muffler to completely cool before performing any maintenance activity.
EXTENDED OPERATION/EXTREME CONDITIONS
Vibration and Cold --
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands and wrists.
• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the edger or other hand-held power equipment is not required.
P
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PERATOR'S
OWER EDGER
M
ANUAL
9
• If you experience discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
Repetitive Stress Injuries --
It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force with which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness or pain in the fingers, hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
10
DESCRIPTION
The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, shield installation and other assembly may be necessary.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
CONTENTS
__ 1, Edger Assembly __ 1, Power Head __ 1, Drive Shaft Assembly __ 1, Plastic Bag (Co-Pack) __ 1, Operator's Manual __ 1, Safety Manual __ 1, Warranty Registration Card __ 1, ECHO Emissions and Warranty Statement __ 1, 50:1 1 Gal. ECHO Oil Mix __ 1, Front Handle __ 4, 5X35 mm screws __ 4, 5 mm nuts __ 1, Scrench (Combination Spark Plug Socket/Screwdriver __ 2, split pins __ 1, 4 mm Hexagon Wrench __ 1, Locking Tool __ 1, 10 mm Spanner Wrench __ Safety Glasses
EMISSION CONTROL
EPA Phase II
The emission control system for these engines are EM (Engine Modification).
ENGINE FAMILY: YEHXS.0254RA DISPLACEMENT: 25.4 CC THIS ENGINE MEETS U.S. EPA PAHSE II EMISSION REGULATIONS FOR S.O.R.E. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS. EMISSION COMPLIANCE PERIOD : 300 HRS.
An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability period is the time span selected by the manufacturer certifying the engine emis­sions output meets applicable EPA emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
IMPORTANT ENGINE INFORMATION
P
O
PERATOR'S
OWER EDGER
M
ANUAL
11
13
12
14
21
22
PE-230
20
19
18
17
6
7
15
16
5
4
3
2
PE-230
8
9
10
11
1
12
21
12
20
19
7
6
13
18
17
14
PE-260
15
16
22
5
4
3
PE-260
2
1
8
9
10
11
P
OWER EDGER
O
PERATOR'S
1. POWER HEAD - Factory assembled. Includes the engine, clutch, fuel system, ignition system and starter.
2. STOP SWITCH - "Slide Switch" mounted on top of the throttle Trigger Housing. Move switch FORWARD to
RUN, BACK to STOP.
3. FRONT HANDLE - The front handle can be repositioned for comfortable operation by loosening the screws and
moving the handle.
4. SHAFT DECAL (See page 3)
5. SHAFT DECAL (See page 3)
6. DEBRIS SHIELD/FLAP - Mounted over the cutting attachment. Helps protect operator by deflecting debris
produced during the edging operation.
7. BLADE - Rotates to provide cutting action.
8. WHEEL - Adjustable up/down, sets depth of blade.
9. DRIVE SHAFT ASSEMBLY - Contains a specially designed liner and the flexible drive shaft.
10. THROTTLE TRIGGER - Spring loaded to return to idle when released. When accelerating, press trigger gradu-
ally for best operating technique.
M
ANUAL
13
11. GRIP - Rear (right hand) handle.
12. CHOKE - The choke control is located on the top of the air filter case (PE-261); rear of the air filter case (PE-231).
Move lever to "COLD START" to close choke for cold starting. Move lever to "RUN" position to open choke.
13. SPARK PLUG - Provides spark to ignite fuel mixture.
14. ARM REST - Provides arm rest during operation and protects arm from the hot engine.
15. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -The muffler or catalytic muffler controls
exhaust noise and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep exhaust area clear of flammable debris.
16. FUEL TANK - Contains fuel and fuel filter.
17. FUEL TANK CAP - Cover and seals fuel tank.
18. RECOIL STARTER HANDLE - Pull recoil handle slowly until starter engages, then quickly and firmly. DO NOT
let handle snap back or damage to unit will occur.
19. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the
carburetor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
20. AIR CLEANER ASSEMBLY - Contains replaceable felt element.
21. OPERATOR'S MANUAL - Read and understand this manual before operation. Keep manual in a safe location for
future reference, i.e., operation, maintenance, storage and specifications.
22. SAFETY MANUAL - Included in plastic bag (co-pack). Read before operation and keep in a safe place for future
reference to learn proper, safe operating techniques.
14
SPECIFICATIONS
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ASSEMBLY
P
O
PERATOR'S
OWER EDGER
M
ANUAL
15
DRIVE
Tools Required: 4 mm Hex Wrench
Parts Required: Power Head, Drive Shaft Assembly
1. Loosen, the bolt (A) at engine drive shaft clamp.
2. Carefully fit drive shaft assembly to engine making sure that
3. Turn drive shaft housing so that center line of housing is midway
4. Tighten bolt (A).
SHAFT/POWER HEAD
inner drive shaft engages into clutch mount.
NOTE
Lower gear housing and head assembly must be in line with the engine.
between the two arrows on shaft.
A
A
THROTTLE LINKAGE AND IGNITION LEADS
PE-230
1. Connect ignition stop leads (A) and (B).
2. Place throttle linkage (C) through adjustment fixture (D) and install
wire end into large carburetor throttle swivel hole (E). Check throttle for freedom of movement and that wide open throttle / low idle extremes are adjusted properly. The throttle linkage must be adjusted by moving the adjustment fixture (D). Consult with your Echo Dealer for correct adjustment procedure.
3. Bundle and secure ignition leads against engine housing with black
clip (F).
A
C
E
D
B
F
16
THROTTLE LINKAGE AND IGNITION LEADS
PE-260
1 . Close choke and remove air filter cover.
2. Loosen nut (A) and place threaded end of throttle linkage in bracket slot. Finger tighten nut (A).
3. Place inner cable in slot of carburetor swivel (B) and tighten nut (A).
C
B
A
4. Check throttle for freedom of movement and that wide open throttle / low idle extremes are adjusted properly. If adjustment cannot be achieved with adjusting nuts, consult with your Echo Dealer for correct adjustment procedure.
5. Connect ignition stop leads (C) and (D).
6. Bundle and secure ignition leads against engine housing with clip (E).
7. Install air filter and cover.
FRONT HANDLE
D
E
Tools Required: Cross-Head Screwdriver
1. Assemble front handle and bracket loosely to drive shaft.
2. Position front handle in comfortable operating position and tighten screws.
PRE-OPERATION
FUEL
Fuel Requirements
Gasoline - Use 89 Octane [ ] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to 15% MTBE (methyl tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT approved.
Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD (ISO/CD
13738) and J.A.S.O. FC Standards, must be used. Echo brand Premium 50:1 oil meets this standard. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD and J.A.S.O. FC certified oil, such as Echo Premium 50:1 Two-stroke Oil, will void the two-stroke engine warranty. (Emission related parts only are covered for two years, regardless of two-stroke oil used, per the statement listed in the EPA Phase II Emission Defect Warranty Explanation.)
IMPORTANT
Echo Premium 2-Stroke Oil may be mixed at 50:1 ratio for application in all Echo engines sold in the past regardless of ratio specified in those manuals.
R+M
2
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O
PERATOR'S
OWER EDGER
M
ANUAL
17
Mixing Instructions
1 . Fill an approved fuel container with half of the required amount of
gasoline. 2 . Add 2-stroke oil to gasoline. 3 . Close container and shake to mix oil with gasoline. 4 . Add remaining gasoline and remix. 5 . Install fuel container cap and wipe any spilled fuel from container
and surrounding area.
Handling Fuel
W ARNING
Fuel is VERY flammable. Use extreme care when mixing, storing or handling, or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
DANGER
18
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage. Contact your ECHO dealer for ordering information.
After refueling;
• Wipe any spilled fuel from the unit.
• Move at least 3 m (10 ft.) from refueling location before starting the engine.
After use;
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
Storage -
Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, air tight container. Store in a well ventilated, unoccupied building, away from sparks and flames. Do not store fuel longer than 30 days.
IMPORTANT
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added.
IMPORTANT
Stored two-stroke fuel may separate. ALWAYS shake fuel container thoroughly before each use.
3 m (10 ft.)
SM TWTF S
1234567
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
EQUIPMENT
Before operation a complete check of the unit must be performed;
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed. Do not use edger if any part is missing or dam­aged.
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
• Inspect shield for damage and is securely in place. Replace if shield is damaged or missing.
• Check that the cutting attachment is firmly attached and in safe operating condition.
• Check that front handle is adjusted for safe, comfortable operation. See Assembly for proper adjustment.
DETERMINE OPERATION AREA
W ARNING DANGER
Inspect starting area for hazards such as rocks, glass, debris etc. which could be contacted by the cutting attachment when starting. Keep helpers and bystanders at least 15 m (50 ft.) from starting area, otherwise serious personal injury may result.
P
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PERATOR'S
OWER EDGER
M
ANUAL
19
• Before starting the unit, equip yourself and any other personworking within the 15 m (50 ft.) Safety Zone with the required Protective Equipment and clothing.
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the edger is in use.
OPERATION
W ARNING DANGER
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions which can cause serious injury or death.
• Provide all operators of this equipment with the Operator's Manual and instructions for safe operation.
15 m (50 ft.)
• During operation, the exhaust area may become very hot, too hot to touch. Avoid contact during and immediately after operation. Always keep exhaust area clear of flammable debris. Allow the engine and muffler to completely cool before performing any maintenance activity.
20
STARTING COLD ENGINE
W ARNING DANGER
The cutting attachment should not rotate at idle. If attachment rotates, readjust carburetor according to "Carburetor Adjustment" instructions in this manual or see your ECHO Dealer, otherwise serious personal injury may result.
1. Stop Switch - Start/Run. Move stop switch button (A) forward away from the STOP position.
A
B
2. Close Choke - Cold Start. Move choke lever (B) to Cold Start Position.
3. Primer - Pump Bulb. Pump primer bulb (C) until fuel is visible in the "Clear" fuel return line. Pump bulb an additional 4 or 5 times.
4. Start - Pull Rope. Lay the edger on a flat clear area and pull the recoil starter handle (D) until engine fires.
C
PE-230
PE-260
B
PE-260
C
5. Open Choke - Run. Move the choke lever to the "RUN" position. Restart engine if necessary and allow to warm up running at idle for several minutes.
D
STARTING WARM ENGINE
The starting procedure is the same as Cold Start except DO NOT close the choke.
NOTE
If engine does not start after 5 pulls, use Cold Start Procedure.
W ARNING DANGER
When engine starts, the cutting attachment may rotate even with the throttle trigger in idle (released) position.
1. Stop Switch - Start/Run. Move stop switch button (A) away from
the STOP position.
P
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PERATOR'S
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M
ANUAL
A
21
2. Primer - Pump Bulb. Pump primer bulb (C) until fuel is visible in the
"Clear" fuel return line. Pump bulb an additional 4 or 5 times.
3. Start - Pull Rope. Lay the edger on a flat clear area and pull
the recoil starter handle (D) until the engine fires.
C
PE-230
PE-260
C
D
22
STOPPING ENGINE
1. Release Throttle. Allow engine to idle for a minute.
2. Stop Switch - Stop. Move stop switch button (A) backward to STOP position.
WARNING DANGER
If engine does not stop when stop switch is moved to STOP position, close choke - COLD START position - to stall engine. Have your ECHO dealer repair stop switch before using edger again.
OPERA TING TECHNIQUES
1. Before edging, water the area to soften the ground to make edging easier.
A
2 Before edging, check the area and remove all obstacles and
objects that could be thrown.
3. Plan to edge regularly to make it easier to keep a neat edge and to avoid having to make more than one pass.
NOTE
Blade depth may have to be adjusted due to differences in height between the hard surface and the top of the grass.
WARNING DANGER
Never adjust blade height with engine running, otherwise serious personal injury may result.
4. Adjust the blade's depth of cut to produce a fine cut between sidewalk and grass using a minimum blade depth, usually with about 13 mm (1/2 in.) of the blade into the ground.
5. Before edging, plan your direction of travel so that the unit will always be positioned on your right side and so that you walk on a hard surface whenever possible.
6. Hold edger as shown.
WARNING DANGER
Before edging, be sure to read and understand the entire Operator's Manual to avoid the chance of serious injury.
13 mm
7. When starting to edge, run the engine at full throttle, and lower the
blade gently into the ground, being careful not to hit the concrete with the blade.
8. Don't force the blade. Move as quickly as the blade will allow.
WARNING DANGER
The complete unit, specifically the drive shaft assembly and muffler exhaust area may become very hot during use. Avoid contact during and immediately after operation, otherwise serious personal injury may result.
P
O
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OWER EDGER
M
ANUAL
23
24
MAINTENANCE
Your ECHO edger is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your edger achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed, see your ECHO Dealer for repairs.
SKILL LEVEL
Level 1 = Easy to do. Most required tools come with unit. Level 2 = Moderate difficulty. Some specialized tools may be required. Level 3 = Experience required. Specialized tools are required. ECHO recommends
that the unit be returned to your ECHO dealer for service.
TM
ECHO offers REPOWER heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.
MAINTENANCE INTERVALS
Maintenance Kits and Parts to make your maintenance job easier. Just below each task
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AIR FILTER
Level 1.
Tools required: Cleaning brush, 25 or 50 mm (1 or 2 in.) medium bristle paint brush.
Parts required: (PE-230) 90008 REPOWERTM Air & Fuel Filter Kit.
(PE-260) 90030 REPOWERTM Air & Fuel Filter Kit..
1. Close choke (Cold Start Position). This prevents dirt from entering the carburetor throat when the air filter is removed. Brush accumulated dirt from the air cleaner area.
2. Remove the air cleaner cover. Clean and inspect the element for damage. If element is fuel soaked and very dirty, replace.
P
O
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OWER EDGER
M
ANUAL
25
3. If element can be cleaned and reused, be certain it:
-still fits the cavity in the air cleaner cover.
-is installed with the original side out.
FUEL FILTER
Level 1.
Tools required: Fuel line hook, 203-254 mm (8-10 in.) length of wire with one end bent into a hook. Clean rag, funnel, and an approved fuel container.
Parts required: (PE-230) 90008 REPOWERTM Air & Fuel Filter Kit.
(PE-260) 90030 REPOWERTM Air & Fuel Filter Kit.
WARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling.
1. Use a clean rag to remove loose dirt from around fuel cap and empty fuel tank.
2. Use the “fuel line hook” to pull the fuel line and filter from the tank.
3. Remove the filter from the line and install the new filter.
26
W ARNING DANGER
Catalytic mufflers operate at extremely high temperatures. Muffler area must be kept clean. Do not perform maintenance on the muffler until engine and muffler are completely cool, otherwise serious personal injury may occur.
SP ARK PLUG
Level 2.
Tools Required: T-Wrench (combination socket wrench & screw driver supplied with unit) Feeler gauge, preferably a wire gauge. Soft Metal Brush.
Parts Required: (PE-230) 90064 REPOWERTM Tune-Up Kit
(PE-260) 90065 REPOWERTM Tune-Up Kit
1. Remove spark plug and check for fouling, worn and rounded center electrode.
2. Clean the plug or replace with a new one. DO NOT sand blast to clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode.
4. Tighten spark plug to 145-155 kg/cm (125-135 in. lb.).
COOLING SYSTEMS CLEANING
Level 3.
Tools required: Cross Head Screwdriver, 4 mm Hex Wrench, Cleaning Brush, 25 or 50 mm (1 or 2 in.) medium bristle paint brush.
Parts Required: None if you are careful.
IMPORTANT
To maintain proper engine operating temperatures, cooling air must pass freely through the cylinder fin area. This flow of air carries combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the
cylinder.
• Dust and grass build up on the outside of the cylinder. This build up
insulates the engine and prevents the heat from leaving.
0.65 mm
(0.026 in.)
Removal of cooling passage blockages or cleaning of cooling fins is considered “Normal Maintenance”. Any failure attributed to lack of maintenance is not warranted.
1 . Remove spark plug lead.
P
O
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OWER EDGER
M
ANUAL
27
2. Remove two (2) muffler cover screws and muffler cover (A).
3. Remove screw and arm rest (B).
4 . Remove cylinder cover (C).
IMPORTANT
DO NOT use a metal scraper to remove dirt from the cylinder fins.
5. Use brush to remove dirt from the cylinder fins.
6. Remove grass and leaves from the grid between the recoil starter
and fuel tank.
C
B
A
EXHAUST SYSTEM
Level 2.
Tools Required: Cross Head Screwdriver, 4mm Hex Wrench, Soft Metal Brush
Parts Required: Spark Arrestor Screen P/N 14586251030.
28
Spark Arrestor Screen
1. Remove two (2) muffler cover screws and muffler cover (A).
2. Place piston at Top Dead Center (TDC) to prevent carbon/dirt from entering cylinder.
3. Remove spark arrestor screen cover (B), screen holder (C), gasket (D) and screen (E) from muffler body.
4. Clean carbon deposits from screen and muffler components.
5 . Replace screen if it is cracked, plugged or has holes burned
through.
6. Assemble components in reverse order.
Cylinder Exhaust Port
Level 3.
IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to maintain this engine within the emissions durability period. ECHO strongly recommends that you return your unit to your ECHO dealer for this important maintenance service.
A
E D
C
B
CARBURETOR ADJUSTMENT
Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel break-in before carburetor adjustments can be made. During the break­in period your engine performance will increase and exhaust emissions will stabilize. Idle speed can be adjusted as required.
High Altitude Adjustment
High altitude adjustment is not required for proper operation of this engine.
Level 2.
Tools required: Screwdriver, Tachometer (ECHO P/N 99051130017).
Parts required: None.
NOTE
Every unit is run at the factory and the carburetor is set in compli­ance with EPA Phase II Regulations. This carburetor does not have acceleration and high speed adjustment needles.
P
O
PERATOR'S
OWER EDGER
M
ANUAL
PE-230
29
1. Check idle speed and reset if necessary. If a tachometer is avail-
able, idle speed screw (A) should be set to the specifications found on page 14 "Specifications" of this manual. Turn idle screw (A) clockwise to increase idle speed; counter clockwise to decrease idle speed.
WARNING DANGER
When carburetor adjustment is completed, the cutting attach­ment should not turn at idle, otherwise serious personal injury may result.
BLADE REPLACEMENT/LUBRICATION
Level 1.
Tools Required: Scrench, Locking Tool, Needle Nose Pliers, 8 mm Open End Wrench Parts Required: Echo LubeTM 8 oz. (P/N 91014) or Lithium Base Grease, Blade P/N 69601552632
A
PE-260
A
NOTE
Grease gear case every 50 hours of use. Replace blade when it is worn shorter than 6 inches. Remove blade and holders before greasing to prevent damage to gear and bearings.
1. Shut engine off.
2. Remove split pin (A).
3. Rotate blade until holes in inner blade adapter (B) and gear box
align. Insert locking tool supplied to lock PTO shaft (C).
NOTE
Shield cover not shown for illustration clarity.
NOTE
Blade nut (D) is left hand thread.
30
4 . Remove blade nut (D) in a clockwise direction using box wrench
supplied. Remove outer blade adapter (E), blade (F) and inner blade adapter (B).
5 . Remove plug (G) and grease gear housing. Do not over fill - grease
will emerge between PTO shaft (C) and seal when over full.
NOTE
Shield cover not shown for illustration clarity.
6. Install inner blade adapter (B) onto PTO shaft (C).
7 . Install and center new blade (F) onto inner adapter (B).
8. Install outer adapter (E) and nut (D). Tighten nut (D) firmly, counterclockwise (CCW).
IMPORTANT
Never reuse old split pin.
9. Install new split pin (A) (#89850201130) to secure nut.
TROUBLESHOOTING
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P
O
PERATOR'S
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M
ANUAL
31
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W ARNING DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open spark plug opening, otherwise serious personal injury may result.
32
STORAGE
W ARNING DANGER
During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may result.
Long Term Storage (over 30 days)
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage maintenance which includes the following:
1. Store unit in a dry, dust free place, out of the reach of children.
WARNING DANGER
Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark.
2. Place the stop switch (A) in the "STOP" position.
3. Remove accumulation of grease, oil, dirt and debris from exterior of unit.
4. Perform all periodic lubrication and services that are required.
5. Tighten all the screws and nuts.
6. Drain the fuel tank completely and pull the recoil starter handle several times to remove fuel from the carburetor.
7. Remove the spark plug and pour 7 cc (1/4 oz.) (1/2 tablespoon) of fresh, clean, two-stroke engine oil into the cylinder through the spark plug hole.
A. Place a clean cloth over the spark plug hole. B. Pull the recoil starter handle 2-3 times to distribute the oil inside
the engine.
A
C. Observe the piston location through the spark plug hole. Pull
the recoil handle slowly until the piston reaches the top of its travel and leave it there.
8. Install the spark plug (do not connect ignition cable).
NOTES
P
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M
ANUAL
33
34
NOTES
NOTES
P
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M
ANUAL
35
SERVICING INFORMATION
P ARTS
Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the unit with you. You can find these numbers on the engine housing. For future reference, write them in the space provided below.
Model No. _____________ SN. ____________
SERVICE
Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO (3246). Dealer information is also available on our Web Site. When presenting your unit for Warranty service/repairs, proof of purchase is required.
www.echo-usa.com
DEALER?
Call
1-800-432-ECHO
or
ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application, operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:00 am to 5:00 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit to help your Consumer Product Support Representative.
CONSUMER PRODUCT
SUPPORT
1-800-673-1558
8 - 5 Mon - Fri C.S.T.
WARRANTY REGISTRATION
You may register your Echo equipment using the warranty registration card or register on-line at www.echo-usa.com. Registering provides a direct link between you and ECHO if we find it necessary to contact you.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at www.echo-usa.com. Operator's and Parts Manuals are available by:
Downloading free from www.echo-usa.com
Purchasing from your Echo Dealer.
Sending a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO, INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part number of the manual (if known), your name and address and mail to address above.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
Available Parts Catalog
PE-230 S/N 003001001 & UP Part Number 99922203281 PE-260 S/N 003001001 & UP Part Number 99922203282
ECHO, INCORPORATED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047
www.echo-usa.com
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