Echo PE-230 User Manual

Power Edger
Operator's Manual
MODELS PE-230
Serial Number 05001001 - 05011200
X7502098300
WARNING DANGER
X750003430 12/02
2
INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job­dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operations tips and SAFETY messages.
THE OPERATOR'S MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. Contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
THE SAFETY MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. Explains possible hazards involved with the use of Edgers and the measures you should take to make their use safer.
TABLE OF CONTENTS
Introduction ...............................................................2
- The Operator's Manual .......................................2
- The Safety Manual .............................................2
Manual Safety Symbols and Important Information ..3
Safety ......................................................................... 3
- Decals..................................................................3
- International Symbols ......................................... 4
Safety Instructions .................................................... 4
- Personal Condition and Safety Equipment..........4
- Extended Operation/Extreme Conditions.............5
- Equipment ...........................................................5
- Safe Operation.....................................................6
Emission Control........................................................6
Description ................................................................ 7
- Contents..............................................................7
Specifications.............................................................9
Assembly ................................................................. 10
- Drive Shaft/Power Head .................................... 1 0
- Throttle Linkage and Ignition Leads ................. 10
- Front Handle .................................................... 11
Pre-Operation ........................................................... 11
- Fuel ................................................................... 11
Operation ................................................................. 12
- Starting Cold Engine ......................................... 12
- Starting Warm Engine ....................................... 1 3
- Stopping Engine................................................ 1 4
- Operating Techniques....................................... 14
Maintenance ............................................................ 16
- Skill Levels ........................................................ 16
- Maintenance Intervals ......................................16
- Air Filter ............................................................17
- Fuel Filter .......................................................... 17
- Spark Plug ......................................................... 1 8
- Cooling System ................................................. 1 8
- Exhaust System ................................................. 1 9
- Carburetor Adjustment ..................................... 20
- Blade Replacement / Lubrication....................... 21
Troubleshooting ...................................................... 24
Storage..................................................................... 25
Servicing Information............................................... 25
- Parts .................................................................. 25
- Service............................................................... 25
- ECHO Consumer Product Support .................... 25
- Warranty Card................................................... 25
- Additional or Replacement Manuals ................. 25
- Supplement ....................................................... 26
Copyright© 2002 By Echo, Incorporated All Rights Reserved.
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publica­tion, but are subject to change without notice. Illustra­tions may include optional equipment and accessories, and may not include all standard equipment.
POWER EDGER
OPERATOR'S MANUAL
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
IMPORTANT
3
NOTE
This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to
serious personal injury to operator and bystanders.
The circle with the slash symbol means whatever is shown within the circle is prohibited.
SAFETY
DECALS
Locate these safety decals on your unit. The complete unit illustration found in the "DESCRIPTION" section, will help you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO Dealer. See PARTS ORDERING instructions for specific information. These decals are in English only:
IMPORTANT
The enclosed message provides information necessary for the protection of the unit.
NOTE
This enclosed message provides tips for use, care and maintenance of the unit.
P/N 89016006361
Shaft Decal
P/N 89016025560
P/N 89016052631
4
INTERNATIONAL SYMBOLS
Symbol form/
shape
Symbol
description/
application
Read and understand
Operator's Manual.
Wear eyes, ears and
head protection
Hot
Surface
Safety/Alert
Avoid all power
lines. This unit is
not insulated
against electrical
current.
Symbol form/
shape
Keep bystanders away
15 m (50 ft.)
Symbol
description/
application
Fuel and oil mixture
Finger Severing
Wear hand
protection. Use
two handed.
DO NOT smoke
near fuel.
DO NOT allow
flames or sparks
near fuel.
Symbol form/
shape
Symbol
description/
application
Keep feet away
from blade
Thrown objects
Wear slip
resistant foot
wear.
Primer bulb
Carburetor adjustment
- High speed mixture
Choke Control
"Cold Start"
Position
(Choke Closed)
Symbol form/
shape
Symbol
description/
application
Direction of
blade
Emergency stop
Carburetor adjustment
- Low speed mixture
Ignition
ON/OFF
Carburetor adjustment
- Idle speed
Choke Control
"Run"
Position
(Choke Open)
SAFETY I NSTRUCTIONS
PERSONAL
Edger users risk injury to themselves and others if the edger is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating an edger.
Physical Condition
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs. Operate unit only if you are physically and mentally well.
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the unit.
Hand Protection
Wear no-slip, heavy duty work gloves to improve your grip on the edger handles. Gloves also reduce the transmission of machine vibration to your hands.
CONDITION AND SAFETY EQUIPMENT
WARNING DANGER
Hearing Protection
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY. Wear sturdy work shoes with non-skid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
EXTENDED OPERATION/EXTREME CONDITIONS
POWER EDGER
OPERATOR'S MANUAL
5
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations, followed by loss of color and numbness in the fingers. The following precautions are strongly recommended, because the minimum exposure which might trigger the ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands, and wrists.
• Maintain good blood circulation by performing vigorous armexercises during frequent work breaks, and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the edger or other hand-held power equipment is not required.
• If you experience discomfort, redness and swelling of the fingers, followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers, hands, arms, and shoulders may cause soreness, swelling, numbness, weakness, and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, ex­tended, or twisted position. Instead, try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force with which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equip­ment and consult a doctor if you feel tingling, numbness, or pain in the fingers, hands, wrists, or arms. The sooner RSI/ CTS is diagnosed, the more likely perma­nent nerve and muscle damage can be prevented.
EQUIPMENT
WARNING DANGER
Use only ECHO approved attachments. Serious injury may result from the use of a non approved attachment combination. ECHO, INC. will not be responsible for the failure of cutting devices, attachments or accessories which have not been tested and approved by ECHO. Read and comply with all safety instructions listed in this manual and safety manual.
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.
• Inspect fuel lines, tank, and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
• Inspect shield for damage, and that shield is securely in place. Replace if shield is damaged or missing.
• Check that the cutting attachment is firmly attached and in safe operating condition.
• Check that front handle is adjusted for safe, comfortable operation. See Assembly for proper adjustment.
• Keep exhaust area clear of flammable debris. Avoid contact during and immediately after operation.
6
SAFE OPERATION
WARNING DANGER
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Provide Operating And Safety Instructions To All Operators
• Provide all operators of this equipment with the Operator's Manual and Safety Manual for instructions on safe operation.
Keep A Firm Grip
• Hold the front and center or rear and center handles with both hands, with thumbs and fingers tightly encircling the handles
Keep A Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
EMISSION C ONTROL
EPA Phase 2
The emission control system for these engines are EM (Engine Modification).
ENGINE FAMILY: 3EHXS.0234EA DISPLACEMENT: 22.8 CC EMISSION COMPLIANCE PERIOD : 300 HRS. THIS ENGINE MEETS U.S. EPA PHASE 2 EMISSION REGULATIONS FOR SMALL NONROAD ENGINES. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICA­TIONS AND ADJUSTMENTS.
An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).
The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
IMPORTANT ENGINE INFORMATION
PRODUCT EMISSION DURABILITY
POWER EDGER
OPERATOR'S MANUAL
DESCRIPTION
The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, shield installation and other assembly may be necessary.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
CONTENTS
__ 1, Edger Assembly __ 1, Power Head __ 1, Drive Shaft Assembly __ 1, Plastic Bag (Co-Pack) __ 1, Operator's Manual __ 1, Safety Manual __ 1 ,Warranty Registration Card __ 1 , ECHO Emissions and Warranty Statement __ 1, 50:1 1 Gal. ECHO Oil Mix __ 1, Front Handle __ 4, 5X35 mm screws __ 4, 5 mm nuts __ 1, Scrench (Combination Spark Plug Socket/Screwdriver) __ 2, split pin __ 1, 4 mm Hexagon Wrench __ 1, Locking Tool __ 1, 10 mm Spanner Wrench __ Safety Glasses
21
20
13
14
15
7
19
7
8
6
5
9
10
18
4
11
17
3
12
2
16
1
8
1. POWER HEAD - Factory assembled. Includes the engine, clutch, fuel system, ignition system and starter.
2. THROTTLE TRIGGER LOCKOUT - This lever must be held during starting. Operation of the throttle trigger is
prevented unless throttle trigger lockout lever is engaged.
3. STOP SWITCH - "Slide Switch" mounted on top of the throttle Trigger Housing. Move switch FORWARD to
RUN, BACK to STOP.
4. FRONT HANDLE - The front handle can be repositioned for comfortable operation by loosening the screws and
moving the handle.
5. SHAFT DECAL (See page 3)
6. SHAFT DECAL (See page 3)
7. DEBRIS SHIELD/FLAP - Mounted over the cutting attachment. Helps protect operator by deflecting debris
produced during the edging operation.
8. BLADE - Rotates to provide cutting action.
9. WHEEL - Adjustable up/down, sets depth of blade.
10. DRIVE SHAFT ASSEMBLY - Contains a specially designed liner and the flexible drive shaft.
11. THROTTLE TRIGGER - Spring loaded to return to idle when released. When accelerating, press trigger gradually
for best operating technique.
12. GRIP - Rear (right hand) handle.
13. SPARK PLUG - Provides spark to ignite fuel mixture.
14. ARM REST - Provides arm rest during operation and protects arm from the hot engine.
15. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -The muffler or catalytic muffler controls exhaust noise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep exhaust area clear of flammable debris.
16. FUEL TANK - Contains fuel and fuel filter.
17. FUEL TANK CAP - Cover and seals fuel tank.
18. RECOIL STARTER HANDLE - Pull recoil handle slowly until starter engages, then quickly and firmly. DO NOT let
handle snap back or damage to unit will occur.
19. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
20. AIR CLEANER ASSEMBLY - Contains replaceable felt element.
21. CHOKE - The choke control is located on the top of the air filter case. Move lever to "COLD START" to close choke
for cold starting. Move lever to "RUN" position to open choke.
POWER EDGER
OPERATOR'S MANUAL
SPECIFICATIONS
MODEL -----------------------------------------------------PE-230
Length-------------------------------------------------------1755 mm (69.1 in.) Width--------------------------------------------------------315 mm (12.4 in.) Height -------------------------------------------------------285 mm (11.2 in.) Weight (dry w/cutter head)------------------------------- 6.1 kg (13.4 lb.) Engine Type ------------------------------------------------ Air cooled, two-stroke, single cylinder gasoline engine Bore----------------------------------------------------------32.2 mm (1.27 in.) Stroke--------------------------------------------------------28.0 mm (1.10 in.) Displacement -----------------------------------------------22.8 cc (1.39 cu. in.) Exhaust ------------------------------------------------------ Spark Arrestor Muffler Carburetor diaphragm w/purge---------------------------Zama model RB Ignition System -------------------------------------------- CDI (capacitor discharge ignition) Spark Plug -------------------------------------------------- NGK BPM-8Y 0.65mm (0.026 in.) Fuel ----------------------------------------------------------Mixed (Gasoline and Two-stroke Oil) Fuel/Oil Ratio -----------------------------------------------50:1 ECHO High Performance, two-stroke air cooled engine oil Gasoline -----------------------------------------------------89 Octane unleaded. DO NOT use fuel containing methyl alcohol
more than 10% ethyl alcohol or 15% MTBE. O il ------------------------------------------------------------ 50:1 ECHO High Performance, two-stroke air cooled engine oil Fuel Tank Capacity ----------------------------------------0.58 lit. (19.6 US fl. oz.) Recoil Starter System --------------------------------------Automatic Recoil Starter Clutch ------------------------------------------------------- Centrifugal Type Drive Shaft -------------------------------------------------- 6.35 mm (1/4 in.) flexible shaft Rotation Direction ----------------------------------------- Clockwise viewed from right side Edger Head ------------------------------------------------- Metal blade Blade Length ----------------------------------------------- 203.2 mm (8.0 in.) Blade Width ------------------------------------------------50.8 mm (2 in.) Blade Thickness ------------------------------------------- 2.3 mm (0.090 in.) Handle------------------------------------------------------- Left Cushioned - D-loop, Right - Grip Vibration Reduction ---------------------------------------Rubber Cushion Idle Speed (RPM) ------------------------------------------2400 - 3200 Wide Open Throttle Speed (RPM) ---------------------- 10,000 - 11,000
9
10
ASSEMBLY
DRIVE
Tools Required: 4 mm Hex Wrench
Parts Required: Power Head, Drive Shaft Assembly
1 . Loosen, the bolt (A) at engine drive shaft clamp.
2 . Carefully fit drive shaft assembly to engine making sure that
3. Turn drive shaft housing so that center line of housing is midway
4 . Tighten bolt (A).
SHAFT/POWER HEAD
inner drive shaft engages into clutch mount.
NOTE
Lower gear housing and head assembly must be in line with the engine.
between the two arrows on shaft.
A
A
THROTTLE LINKAGE AND IGNITION LEADS
1 . Connect ignition stop leads (A) and (B).
2 . Place throttle linkage (C) through adjustment fixture (D) and install
wire end into large carburetor throttle swivel hole (E). Check throttle for freedom of movement and that wide open throttle / low idle extremes are adjusted properly. The throttle linkage must be adjusted by moving the adjustment fixture (D). Consult with your Echo Dealer for correct adjustment procedure.
3. Bundle and secure ignition leads against engine housing with clip (F).
A
B
C
D
F
E
FRONT HANDLE
Tools Required: Cross-Head Screwdriver
1. Assemble front handle and bracket loosely to drive shaft.
2. Position front handle in comfortable operating position and tighten
screws.
POWER EDGER
OPERATOR'S MANUAL
11
PRE-OPERATION
FUEL
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to 15% MTBE (methyl tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT approved.
Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD (ISO/CD
13738) and J.A.S.O. 50:1 oil meets these standards. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD and J.A.S.O. FC certified oil, such as Echo Premium 50:1 Two-stroke Oil, will void the two-stroke engine warranty. (Emission related parts only are covered for two years, regardless of two-stroke oil used, per the statement listed in the EPA Phase II Emission Defect Warranty Explanation.)
IMPORTANT
Echo Premium 2-Stroke Oil may be mixed at 50:1 ratio for application in all Echo engines sold in the past regardless of ratio specified in those manuals.
Mixing Instructions
1 . Fill an approved fuel container with half of the required amount of
gasoline. 2 . Add the proper amount of 2-stroke oil to gasoline. 3 . Close container and shake to mix oil with gasoline. 4 . Add remaining gasoline and remix. 5 . Install fuel container cap and wipe any spilled fuel from container
and surrounding area.
FC Standards, must be used. Echo brand Premium
Handling Fuel
WARNING
Fuel is VERY flammable. Use extreme care when mixing, storing or handling, or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pres­sure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors over bare ground.
• Securely tighten fuel cap after refuel­ing.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
DANGER
12
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage. Contact your ECHO dealer for ordering information.
After refueling;
• Wipe any spilled fuel from the unit.
• Move at least 3 m (10 ft.) from refueling location before starting the engine.
After use;
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
OPERATION
Storage -
Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, air tight container. Store in a well ventilated, unoccupied building, away from sparks and flames. Do not store fuel longer than 30 days.
IMPORTANT
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added.
IMPORTANT
Stored two-stroke fuel may separate. ALWAYS shake fuel container thor­oughly before each use.
STARTING
COLD ENGINE
WARNING DANGER
The cutting attachment should not rotate at idle. If attachment rotates, readjust carburetor according to "Carburetor Adjustment" instructions in this manual or see your ECHO Dealer, otherwise serious personal injury may result.
1. Stop Switch
Move stop switch button (A) forward away from the STOP position.
2. Choke
Move choke lever (B) to Cold Start (
3. Primer
Pump primer bulb (C) until fuel is visible in the "Clear" fuel return line. Pump bulb an additional 4 or 5 times.
) Position.
A
B
C
4. Recoil Starter Lay the unit on a flat, clear area. Firmly grasp right hand grip and throttle trigger lockout with left hand, and fully depress throttle trigger to wide open position. Rapidly pull starter handle/rope (D) until engine fires (maximum five [5] pulls).
5. Choke After engine fires (or five [5] pulls), move choke lever back to
“Run” ( lockout fully depressed and pull recoil starter handle/rope until
engine starts and runs. Release throttle trigger and allow unit to warm up at idle for several minutes.
) position. Hold throttle trigger and throttle trigger
STARTING WARM ENGINE
The starting procedure is the same as Cold Start except DO NOT close the choke, and do not depress throttle trigger to wide open position.
POWER EDGER
OPERATOR'S MANUAL
D
13
WARNING DANGER
When engine starts, the cutting attachment may rotate even with the throttle trigger in idle (released) position.
1. Stop Switch Move stop switch button (A) away from the STOP position.
2. Primer Pump primer bulb (C) until fuel is visible in the "Clear" fuel return line. Pump bulb an additional 4 or 5 times.
3. Recoil Starter Lay the unit on a flat clear area and pull the recoil starter handle (D) until the engine fires.
A
C
NOTE
If engine does not start after 5 pulls, use Cold Start Procedure.
D
14
STOPPING ENGINE
1. Throttle Release throttle, and allow engine to return to idle before shutting off engine.
2. Stop Switch Move stop switch button (A) backward to STOP position.
WARNING DANGER
If engine does not stop when stop switch is moved to STOP position, close choke - COLD START position - to stall engine. Have your ECHO dealer repair stop switch before using edger again.
OPERATING TECHNIQUES
1. Before edging, water the area to soften the ground to make edging easier.
2 Before edging, check the area and remove all obstacles and
objects that could be thrown.
3. Plan to edge regularly to make it easier to keep a neat edge and to avoid having to make more than one pass.
A
NOTE
Blade depth may have to be adjusted due to differences in height between the hard surface and the top of the grass.
WARNING DANGER
Never adjust blade height with engine running, otherwise serious personal injury may result.
4. Adjust the blade's depth of cut to produce a fine cut between sidewalk and grass using a minimum blade depth, usually with about 13 mm (1/2 in.) of the blade into the ground.
5. Before edging, plan your direction of travel so that the unit will always be positioned on your right side and so that you walk on a hard surface whenever possible.
6. Hold edger as shown.
1/2 in.
WHEEL
ADJUSTMENT
KNOB
INCREASE
DEPTH
DECREASE
DEPTH
WARNING DANGER
Before edging, be sure to read and understand the entire Operator's Manual to avoid the chance of serious injury.
7. When starting to edge, run the engine at full throttle, and lower the
blade gently into the ground, being careful not to hit the concrete with the blade.
8 . Don't force the blade. Move as quickly as the blade will allow.
WARNING DANGER
The complete unit, specifically the drive shaft assembly and muffler exhaust area may become very hot during use. Avoid contact during and immediately after operation, otherwise serious personal injury may result.
POWER EDGER
OPERATOR'S MANUAL
15
16
MAINTENANCE
Your ECHO edger is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your edger achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed, see your ECHO Dealer for repairs.
SKILL LEVEL
Level 1 = Easy to do. Most required tools come with unit. Level 2 = Moderate difficulty. Some specialized tools may be required. Level 3 = Experience required. Specialized tools are required. ECHO recommends
that the unit be returned to your ECHO dealer for service.
TM
ECHO offers REPOWER heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.
MAINTENANCE INTERVALS
Maintenance Kits and Parts to make your maintenance job easier. Just below each task
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AIR FILTER
Level 1.
Tools required: Cleaning brush, 25 or 50 mm (1 or 2 in.) medium bristle
paint brush.
POWER EDGER
OPERATOR'S MANUAL
17
Parts required: 90008 REPOWER
1 . Close choke (Cold Start Position). This prevents dirt from
entering the carburetor throat when the air filter is removed. Brush accumulated dirt from the air cleaner area.
2 . Remove the air cleaner cover. Clean and inspect the element for
damage. If element is fuel soaked and very dirty, replace.
3 . If element can be cleaned and reused, be certain it:
-still fits the cavity in the air cleaner cover.
-is installed with the original side out.
TM
Air & Fuel Filter Kit.
FUEL FILTER
Level 1.
Tools required: Fuel line hook, 200-250 mm (8-10 in.) length of wire
with one end bent into a hook. Clean rag, funnel, and an approved fuel container.
Parts required: 90008 REPOWER
TM
Air & Fuel Filter Kit.
WARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling.
1 . Use a clean rag to remove loose dirt from around fuel cap and
empty fuel tank.
2 . Use the “fuel line hook” to pull the fuel line and filter from the
tank.
3 . Remove the filter from the line and install the new filter.
18
SPARK PLUG
Level 2.
Tools Required: T-Wrench (combination socket wrench & screw
driver supplied with unit) Feeler gauge, preferably a wire gauge. Soft Metal Brush.
Parts Required: REPOWER
1. Remove spark plug and check for fouling, worn and rounded center electrode.
2 . Clean the plug or replace with a new one. DO NOT sand blast to
clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode.
4 . Tighten spark plug to 145-155 kg/cm (125-135 in. lb.).
TM
Tune-Up Kit P/N 90074
COOLING SYSTEMS CLEANING
Level 2.
Tools required: Cross Head Screwdriver, 4 mm Hex Wrench, Cleaning
Brush, 25 or 50 mm (1 or 2 in.) medium bristle paint brush.
0.70 mm
(0.026 in.)
Parts Required: None if you are careful.
IMPORTANT
To maintain proper engine operating temperatures, cooling air must pass freely through the cylinder fin area. This flow of air carries combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the
cylinder.
• Dust and grass build up on the outside of the cylinder. This build up
insulates the engine and prevents the heat from leaving.
Removal of cooling passage blockages or cleaning of cooling fins is considered “Normal Maintenance”. Any failure attributed to lack of maintenance is not warranted.
1 . Remove spark plug lead.
POWER EDGER
OPERATOR'S MANUAL
19
2 . Remove two (2) muffler cover screws and muffler cover (A).
3 . Remove screw and arm rest (B).
4 . Remove cylinder cover (C).
IMPORTANT
DO NOT use a metal scraper to remove dirt from the cylinder fins.
5. Use brush to remove dirt from the cylinder fins.
6 . Remove grass and leaves from the grid between the recoil starter
and fuel tank.
C
B
A
7. Assemble components in reverse order.
EXHAUST SYSTEM
Spark Arrestor Screen
Level 2.
Tools Required: Cross Head Screwdriver, 4mm Hex Wrench, Soft
Metal Brush
Parts Required: Spark Arrestor Screen P/N 14586240630,
Gasket P/N V104000320
20
1 . Remove two (2) muffler cover screws and muffler cover (A).
2 . Place piston at Top Dead Center (TDC) to prevent carbon/dirt from
entering cylinder.
3 . Remove spark arrestor screen cover (B), gasket (C) and screen (D)
from muffler body.
4 . Clean carbon deposits from screen and muffler components.
5 . Replace screen if it is cracked, plugged or has holes burned
through.
6. Assemble components in reverse order.
Cylinder Exhaust Port
Level 3.
IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess carbon every 3 months or 90 hours of operation in order to maintain this engine within the emissions durability period. ECHO strongly recommends that you return your unit to your ECHO dealer for this important maintenance service.
A
D
C
B
CARBURETOR ADJUSTMENT
Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel break-in before carburetor adjustments can be made. During the break­in period your engine performance will increase and exhaust emissions will stabilize. Idle speed can be adjusted as required.
High Altitude Adjustment
High altitude adjustment is not required for proper operation of this engine.
Level 2.
Tools required: Screwdriver, Tachometer (ECHO P/N 99051130017).
Parts required: None.
NOTE
Every unit is run at the factory and the carburetor is set in compli­ance with emissions regulations. This carburetor does not have acceleration and high speed adjustment needles.
1 . Check idle speed and reset if necessary. If a tachometer is avail-
able, idle speed screw (A) should be set to the specifications found on page 9 "Specifications" of this manual. Turn idle screw (A) clockwise to increase idle speed; counter clockwise to decrease idle speed.
WARNING DANGER
When carburetor adjustment is completed, the cutting attach­ment should not turn at idle, otherwise serious personal injury may result.
POWER EDGER
OPERATOR'S MANUAL
21
A
BLADE REPLACEMENT/LUBRICATION
Level 1.
Tools Required: Scrench, Locking Tool, Needle Nose Pliers, 8 mm
Open End Wrench
Parts Required: ECHO
Grease, Blade P/N 69601552632
NOTE
Grease gear case every 50 hours of use. Replace blade when it is worn shorter than 6 inches. Remove blade and holders before greasing to prevent damage to gear and bearings.
1 . Shut engine off.
2 . Remove split pin (A).
3 . Rotate blade until holes in inner blade adapter (B) and gear box
align. Insert locking tool supplied to lock PTO shaft (C).
NOTE
Shield cover not shown for illustration clarity.
LUBETM 8 oz. (P/N 91014) or Lithium Base
®
NOTE
Blade nut (D) is left hand thread.
22
4 . Remove blade nut (D) in a clockwise direction using box wrench
supplied. Remove outer blade adapter (E), blade (F) and inner blade adapter (B).
5 . Remove plug (G) and grease gear housing. Do not over fill - grease
will emerge between PTO shaft (C) and seal when over full.
NOTE
Shield cover not shown for illustration clarity.
6 . Install inner blade adapter (B) onto PTO shaft (C).
7 . Install and center new blade (F) onto inner adapter (B).
8 . Install outer adapter (E) and nut (D). Tighten nut (D) firmly,
counterclockwise (CCW).
IMPORTANT
Never reuse old split pin.
9 . Install new split pin (A) (#89850201130) to secure nut.
TROUBLESHOOTING
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POWER EDGER
OPERATOR'S MANUAL
TRAHCGNITOOHSELBUORTMELBORPENIGNE
23
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WARNING DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open spark plug opening, otherwise serious personal injury may result.
24
STORAGE
WARNING DANGER
During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may result.
Long Term Storage (over 30 days)
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage mainte­nance which includes the following:
1 . Store unit in a dry, dust free place, out of the reach of children.
WARNING DANGER
Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark.
2. Place the stop switch in the "STOP" position.
3 . Remove accumulation of grease, oil, dirt and debris
from exterior of unit.
4 . Perform all periodic lubrication and services that are
required.
5. Tighten all the screws and nuts.
6. Drain the fuel tank completely and pull the recoil
starter handle several times to remove fuel from the carburetor.
7 . Remove the spark plug and pour 7 cc (1/4 oz.) (1/2
tablespoon) of fresh, clean, two-stroke engine oil into
the cylinder through the spark plug hole. A. Place a clean cloth over the spark plug hole. B . Pull the recoil starter handle 2-3 times to distribute
the oil inside the engine.
C. Observe the piston location through the spark plug
hole. Pull the recoil handle slowly until the piston reaches the top of its travel and leave it there.
8. Install the spark plug (do not connect ignition cable).
SERVICING I NFORMATION
PARTS
Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the unit with you. You can find these numbers on the engine housing. For future reference, write them in the space provided below.
Model No. _____________ SN. ____________
SERVICE
Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO (3246). Dealer information is also available on our Web Site. When presenting your unit for Warranty service/repairs, proof of purchase is required.
ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application, operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:30 am to 4:30 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit to help your Consumer Product Support Representative.
www.echo-usa.com
CONSUMER PRODUCT
WARRANTY REGISTRATION
You may register your Echo equipment using the warranty registration card or register on-line at www.echo-usa.com. Registering provides a direct link between you and ECHO if we find it necessary to contact you.
8:30 - 4:30 Mon - Fri C.S.T.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available free of charge from your ECHO dealer or at www.echo-usa.com. Operator's and Parts Manuals are available by:
Downloading free from www.echo-usa.com
Purchasing from your Echo Dealer.
Sending a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO, INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part number of the manual (if known), your name and address and mail to address above.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
DEALER?
Call
1-800-432-ECHO
or
SUPPORT
1-800-673-1558
Available Parts Catalog
PE-230 Serial Number 05001001 - 05999999 Part Number 99922203154
ECHO, INCORPORATED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047
www.echo-usa.com
SUPPLEMENT TO OPERATOR'S MANUAL
PART NUMBER X7502098300 (X750003430)
FOR MODEL: PE-230 POWER EDGER
This Supplement contains important information. Please keep with your Operator's Manual.
Your unit was manufactured using Echo’s new open-face, all-metal blade guard and improved heavy-duty gear case.
Specification (Pg. 9)
Gear Ratio ----------------------------- 2.07:1
Weight w/Blade ---------------------- 6.35 kg (14.0 lbs.)
Maintenance (Pg. 16) Maintenance Intervals
Drive Shaft Every 50 hours of use
Blade Replacement/Lubrication (Pg. 21)
Tools Required: 13 mm open-end wrench
Parts Required: Split pin P/N 90030020022
Gear Case
S/N 05011201 & UP
NOTE: Grease gear case every 15-25 hours of use.
Este suplemento contiene la información importante. Guarde por favor con el manual de su operador.
Su unidad era manufacturada con el nuevo protector de Echo’s de la lámina con la abrir-cara, y la caja mejorada del engranaje de calidad profesional.
Especificación (Pagina 9)
Relación de la caja de engranajes -- 2,07:1
Peso (seco) con cuchulla ----------- 6.35 kg. (14.0lb.)
Mantenimiento (Pagina 16)
Intervalos de mantenimiento Eje Motríz Cada 50 horas de operación
Reemplazo/lubricación de la hoja (Pagina 21)
Herramientas requeridas: llave de boca de 13 mm
Piezas requeridas: pasador hendido N/P 90030020022
SUPLEMENTO DEL MANUAL DEL OPERADOR
NUMERO DE PIEZA X7502098300 (X750003430)
PARA LOS MODELO: PE-230 EL ORILLADOR
N/S 05011201 Y SIG.
Caja de engranajes
NOTA Engrase la caja de engranajes cada 15-25 horas de uso.
SUP22203666
99922203666 05/03
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