Echo PB-600, PB-601 User Manual

POWER BLOWER
Operator's Manual
MODELS: PB-600
Serial Number 001001 & Up
PB-601
Serial Number 001001 & Up
WARNING
The engine exhaust from this
product contains chemicals known
to the State of California to cause
cancer, birth defects or other
reproductive harm.
WARNING DANGER
Read rules for safe operation and all instructions carefully. ECHO provides this Operator's Manual which must be read and understood for proper and safe operation.
X7501125401
2
INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job­dependability. Read and understand this manual. You will find it easy to use and full of helpful operating tips and SAFETY messages.
W ARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides this Operator's Manual which must be read and understood for proper and safe operation.
THE OPERA TOR'S MANUAL
contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
--
TABLE OF CONTENTS
- Starting Warm Engine....................................... 1 8
Introduction ...............................................................2
- The Operator's Manual .......................................2
Manual Safety Symbols and Important Information ..3
Safety ......................................................................... 3
- General Description ............................................3
- Decals .................................................................4
- International Symbols.........................................4
- Equipment ........................................................... 5
- Fuel ..................................................................... 5
- Personal Condition and Safety Equipment .........6
- Safe Operation .................................................... 7
- Extended Operation/Extreme Conditions ............8
Description ................................................................ 9
- Emission Control.................................................9
- Contents .............................................................9
Specifications...........................................................1 2
Assembly ................................................................. 1 3
- Install Blower Pipes / Stick Handle (PB-600) ..... 1 3
- Install Blower Pipes (PB-601) ............................ 14
Pre-Operation ........................................................... 1 5
- Fuel ................................................................... 1 5
Operation ................................................................. 1 7
- Starting Cold Engine ......................................... 1 7
CopyRight© 2000 By Echo, Incorporated All Rights Reserved.
- Stopping Engine ............................................... 1 8
- Operating Blower .............................................. 18
Maintenance ............................................................ 2 0
- Skill Levels ........................................................ 20
- Maintenance Intervals ...................................... 20
- Air filter............................................................. 21
- Fuel Filter .......................................................... 21
- Spark Plug......................................................... 2 2
- Cooling System................................................. 22
- Exhaust System................................................. 23
- Carburetor Adjustment ..................................... 23
Troubleshooting ...................................................... 25
Storage..................................................................... 26
Servicing Information...............................................2 8
- Parts.................................................................. 28
- Service ..............................................................2 8
- ECHO Consumer Product Support....................2 8
- Warranty Card .................................................. 2 8
- Additional or Replacement Manuals ................2 8
- Manual Ordering Instructions .......................... 28
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publica­tion, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.
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MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.
IMPORTANT
IMPORTANT The enclosed message provides
information necessary for the protection of the unit.
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3
The circle with the slash symbol means whatever is shown within the circle is prohibited.
NOTE This enclosed message provides tips for use, care and maintenance of the unit.
SAFETY
GENERAL
IMPORTANT
See Description and Specification sections and Decals in this section for full description and illustration of power head, and blower assembly.
BLOWER
PIPES
DESCRIPTION
THROTTLE POSITION LEVER/STOP SWITCH
AIR
FILTER
BLOWER
PIPES
THROTTLE POSITION
LEVER/STOP SWITCH
AIR
FILTER
RECOIL STARTER
HANDLE
PB-600
MUFFLER
MUFFLER
RECOIL STARTER HANDLE
PB-601
4
DECALS
Locate these safety decals on your unit. The complete unit illustration, found in the "DESCRIPTION" section, will help you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.
GENERAL WARNING DECAL (located on top of blower housing)
HOT DECAL (near muffler)
INTERNA TIONAL SYMBOLS
Symbol form/shape
Symbol
description/application
Read and understand
Operator's Manual.
Wear eyes, ears and
head protection
Hot
Surface
Safety/Alert
DO NOT allow
flames or sparks
near fuel.
Symbol form/shape
Symbol
description/application
Fuel and oil mixture
Finger Severing
Wear hand
protection. Use
two handed.
Wear slip
resistant foot
wear.
DO NOT smoke
near fuel.
Symbol form/shape
Symbol
description/application
Engine choke
control.
Emergency stop
Carburetor adjustment
- Low speed mixture
Carburetor adjustment
- Idle speed
Symbol form/shape
Symbol
description/application
Ignition
ON/OFF
Primer bulb
Carburetor adjustment
- High speed mixture
EQUIPMENT
Before operation a complete check of the unit must be performed:
- Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.
- Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
Spark Arrestor Muffler
- The spark arrestor muffler controls the exhaust noise and prevents hot, glowing particles of carbon from leaving the muffler. Make sure the spark arrestor screen is in good repair and properly seated in the muffler. (Refer to Exhaust System Maintenance pg. 23.)
Parts
- Do not use blower if any part is missing or damaged.
- Have repairs done only by an authorized ECHO Service dealer.
- Do not use any attachment, accessory or replacement part unless it is recommended in this Operator's Manual.
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FUEL
WARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling or serious personal injury may result.
- Use an approved fuel container.
- DO NOT smoke near fuel.
- DO NOT allow flames or sparks near fuel.
- Fuel tanks/cans may be under pressure. Always loosen fuel caps
slowly allowing pressure to equalize.
- NEVER refuel a unit when the engine is HOT!
- NEVER refuel a unit with the engine running.
- DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks
outdoors over bare ground.
- Securely tighten fuel cap after refueling.
- Inspect for fuel leakage. If fuel leakage is found, do not start or
operate unit until leakage is repaired.
After Refueling;
- Wipe any spilled fuel from the unit.
- Move at least 3 M (10 ft.) from refueling location before starting.
After use;
- DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
3 M
10 ft. MINIMUM
6
PERSONAL CONDITION AND SAFETY EQUIPMENT
W ARNING DANGER
Power Blower users risk injury to themselves and others if the power blower is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a blower.
Physical Condition --
Your judgment and physical dexterity may not be good:
- if you are tired or sick,
- if you are taking medication,
- if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection --
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the blower.
Hand Protection --
Wear no-slip, heavy duty work gloves to improve your grip on the blower handle. Gloves also reduce the transmission of machine vibration to your hands.
Breathing Protection --
Wear a face mask to protect against dust.
Hearing Protection --
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing --
Wear snug fitting, durable clothing;
- Pants should have long legs, shirts with long sleeves.
- DO NOT WEAR SHORTS,
- DO NOT WEAR TIES, SCARVES, JEWELRY.
Wear sturdy work shoes with nonskid soles;
- DO NOT WEAR OPEN TOED SHOES,
- DO NOT OPERATE UNIT BAREFOOTED.
Keep long hair away from engine and blower intake. Retain hair with cap or net.
Hot Humid Weather --
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
SAFE OPERA TION
Determine Operation Area --
- Review area to be cleared. Look for potential hazards such as stones
or metal objects.
- Spectators and fellow workers must be warned, and children and
animals prevented from coming nearer than 15M (50 ft.) while the blower is in use.
- Do not operate this product indoors or in inadequately ventilated
areas..
- Take wind conditions into account: avoid open doors and windows.
- Provide all operators of this equipment with the Operator's Manual
and instructions for safe operation.
- Do not point blower at people or animals.
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15M
(50 FT.)
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Use Proper Clothing & Equipment
- Before starting the unit, equip yourself and any other person
working within the 15M (50 ft.) Safety Zone with the required Protective Equipment and clothing.
- Keep long hair away from engine and blower intake. Retain hair with
cap or net.
- Start unit on ground with throttle at idle. Check that blower pipe is
not blocked by the ground or by any objects.
Keep A Firm Grip
- Hold handle with fingers together encircling the handle.
Keep A Solid Stance
- Maintain footing and balance at all times. Do not stand on slippery,
uneven or unstable surfaces. Do not work in odd positions or on ladders.
- Do not perform Maintenance or Assembly procedures with engine
running.
Noise Control
- Follow local noise regulations on sound levels and hours of
operations. Use only during appropriate hours.
- Never use a higher speed setting then necessary to perform a task.
The higher the engine speed the louder the blower noise.
- Be a good neighbor.
Avoid Hot Surfaces
- During operation, the exhaust area may become very hot, too hot to
touch. Avoid contact during and immediately after operation.
8
EXTENDED OPERA TION/EXTREME CONDITIONS
Vibration and Cold --
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
Keep your body warm, especially the head, neck, feet, ankles, hands and wrists.
Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking.
Limit the hours of operation. Try to fill each day with jobs where operating the blower or other hand-held power equipment is not required.
If you experience discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
Repetitive Stress Injuries --
It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years. To reduce the risk of RSI/CTS, do the following:
Avoid using your wrist in a bent, extended or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
Take periodic breaks to minimize repetition and rest your hands.
Reduce the speed & force in which you do the repetitive movement.
Do exercises to strengthen the hand and arm muscles.
Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness or pain in the fingers, hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
DESCRIPTION EMISSION CONTROL
The emission control system for this engine is EM (Engine Modifica­tion).
An Emission Control Label is located on the unit. (This is an EX­AMPLE ONLY, information on label varies by engine FAMILY).
IMPORTANT ENGINE INFORMATION ENGINE FAMILY: TEHO58UB25RA DISPLACEMENT: 58.2 CC THIS ENGINE MEETS U.S. EPA PH1 EMISSION REGULATIONS FOR SMALL NON ROAD ENGINES. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
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CONTENTS
1-Power Head 1-Blower Pipe Assembly 1- Plastic Bag
1- Operator's Manual 1- Warranty Registration Card 1- ECHO Emissions and Warranty Statement 2- Clamps w/screws 1- Stick Handle Assembly (PB-600 Only)
1-Bottle ECHO 2-Stroke Oil Mix
10
16
PB-600
13
14
8
7
4
1
15
2
17
3
17
13
15
14
12
PB-601
16
11
10
12
1
9
2
7
3
4
5
6
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1. AIR CLEANER - Contains replaceable air filter element.
2. SPARK PLUG - Provides spark to ignite fuel mixture.
3. MUFFLER/SPARK ARRESTOR -The spark arrestor muffler controls the exhaust noise while the spark arrestor
prevents hot, glowing particles of carbon from leaving the muffler where they could possibly start a fire.
4. RECOIL STARTER HANDLE - Pull recoil handle slowly until starter engages, then quickly and firmly. When
engine starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.
5. CHOKE - Move lever DOWN to close choke (starting position) and for emergency stopping. Move UP to open
choke (run position).
6. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the
carburetor for starting. Pump the bulb 10 times until fuel is visible in clear fuel return line.
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7. FUEL TANK CAP - Covers and seals fuel tank.
8. THROTTLE POSITION LEVER/STOP SWITCH (PB-600) - Combination stop switch and variable speed throttle
lever. When the lever is moved all the way forward the blower is at Wide Open Throttle (W.O.T.). When the lever is moved rearward to detent, the blower is at idle. When the lever is moved rearward past the idle detent the blower will stop.
9. STOP SWITCH (PB-601) - Slide switch mounted on top of handle. Move forward to run, back to stop.
10. THROTTLE POSITION LEVER (PB-601) - Pull back to increase engine speed. Friction washers maintain throttle
lever setting.
11. THROTTLE TRIGGER (PB-601) - Spring loaded to return to idle when released. During acceleration, press trigger
gradually for best operating technique.
12. LOCKING KNOB (PB-601) - Allows operator to adjust handle position for optimum comfort and control.
13. SAFETY DECAL - Lists important safety precautions.
14. HANDLE - (PB-600) Rotates downward for throttle control access. Spring loaded for flexible operation.
(PB-601) Used by operator to direct and control air flow.
15. SHOULDER HARNESS - Used to support unit on operator's back. The straps are adjustable.
16. BLOWER PIPES - Twist lock design.
17. FLEXIBLE PIPE - Allows for full range of movement.
12
SPECIFICATIONS
MODEL PB-600 PB-601
Length
Width 460 mm (18.1 in.)
Height
Weight (dry) 10.8 kg (23.9 lb.)
Engine Type Air cooled, two-stroke, single cylinder gasoline engine
Displacement
Bore 46.0 cc (1.81cu. in.)
Stroke
Carburetor Zama Diaphragm, model C1M w/primer bulb
Ignition System Flywheel Magneto, capacitor discharge ignition type
Spark Pl ug
Exhaust Sy stem Spark Arr e s tor Mu ffler
Fuel Mixed (Gasoline and Two-stroke Oil)
440 mm (17 .3 in.) (in blower configuration w/s ide handle
NGK BPM-7Y Gap 0.65 mm (0.026 in.)
320 mm (12.6 i n.)
58.2 mm (3.56 in .)
35.0 mm (1.38 in.)
Fue l/Oil Ratio 50:1 E CHO High Per form ance , two-stro ke air cooled engine oil
Gasoline
Oi l 50:1 E CHO High Perform an ce, two-stroke air cooled en gine oil
Fuel Tank Capacity
Recoil Starter System Automatic Recoil Starter Cent r ifugal Type
Idle Speed 2600 - 2800 (RPM)
Wide Ope n T hr ot tl e Speed 7400 - 7600 (RPM)
Maximum Air Speed (Measured at pipe end
Average Air Volume (Measured at pipe end
Maximum Ai r Volume (Measured at housing
89 Octane unleaded. DO NOT use fuel containing methyl alcohol, more
than 10% ethyl alcohol or 15% MTBE
1.9 lit. (64 .3 US fl. oz.)
313.8 KM /H (19 5 mph)
cu. m/min. (440 cu. ft./min.)
12.4
cu. m/min. (960 cu. ft./min.)
13
ASSEMBLY
W ARNING DANGER
Never perform maintenance or assembly procedures with engine running or serious personal injury may result.
INST ALL BLOWER PIPES / STICK HANDLE
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PB-600
1 . Assemble straight pipe with swivel (C) into flexible pipe (B).
2 . Assemble flexible pipe (B) to elbow (D) on blower.
3 . Assemble clamps (A) onto both ends of flexible pipe (B) and
tighten.
4 . Loosen wing nut (E) completely and expand open, stick handle
clamp (F).
5 . Align notches (G) in handle clamp with pipe pegs (H). Stick handle
should be angled away from operator.
6 . Slide stick handle onto swivel tube (C).
7 . Position stick handle for comfortable operation and tighten wing
nut (E).
8 . Assemble straight pipe (J) to pipe with swivel (C), turning straight
pipe counter-clockwise to lock in place.
A
B
A
G
H
C
C
F
E
9 . Assemble straight pipe (K) to straight pipe (J) turning straight
pipe (K) counter-clockwise to lock in place.
C
J
K
14
INSTALL BLOWER PIPES
PB-601
1 . Assemble straight pipe with swivel (C) into flexible pipe (B).
2 . Remove clamp screw (D) on handle (E). Spread clamp and install
onto straight pipe with swivel (C).
3 . Assemble flexible pipe (B) to elbow (G) on blower.
4 . Assemble clamps (A) onto both ends of flexible pipe (B) and
tighten.
E
B
C
D
G
A
A
5 . Install throttle wire ties in second groove (F) at each end of flexible
pipe. Position throttle linkage so cable passes between the elbow (G) and frame and runs along the top of the flexible pipe.
B
G
F
6. Move handle (E) to desired position. Tighten knob (H) hand tight and tighten clamp screw (D).
7 . Assemble straight pipe (J) to pipe with swivel (C), turning straight
pipe counter-clockwise to lock in place. Assemble straight pipe to straight pipe the same way.
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8 . Make sure all clamps are tight.
PRE-OPERATION
FUEL
Fuel Requirements
Gasoline - Use 89 Octane [ ] gasoline or gasohol known to be good quality. Gasohol may contain up to 10% Ethyl (grain) alcohol or 15% MTBE (methyl tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT approved.
Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD Standard (ISO/CD 13738), must be used. Echo brand Premium 50:1 oil meets this standard. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD approved oil, such as Echo Premium 50:1 Two-stroke Oil, will void the two-stroke engine warranty. (Emission related parts only are covered for two years, regardless of two-stroke oil used, per the statement listed in the EPA Phase I/California Emission Defect Warranty Explanation.)
R + M
2
J
C
Mixing - Follow directions on the oil container.
16
Handling Fuel
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
After Refueling -
- Wipe any spilled fuel from the unit.
- Move at least 3M. (10 ft.) from refueling location before starting.
After use -
- DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
Storage -
Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, air tight container. Store in a well ventilated, unoccupied building, away from sparks and flames. Do not store fuel longer than 30 days.
IMPORTANT
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added.
Stored two-stroke fuel may separate. ALWAYS shake fuel con­tainer thoroughly before each use.
3 M
10 ft. MINIMUM
SMTWTF S
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8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
OPERATION
- Provide all operators of this equipment with the Operator's Manual and instructions for safe operation.
- Check unit for loose nuts, bolts and screws daily.
- Recoil starter: Use short pulls - only 1/2-2/3 of rope length for starting. Do not allow the rope to snap back in. Always hold the unit firmly.
- Rotate spring loaded throttle handle downward to a comfortable operating position (PB-600 only).
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ST ARTING COLD ENGINE
(PB-600)
1A. Move throttle lever (A) to START/IDLE DETENT position.
(PB-601)
1 B. Move throttle lever (A) forward to idle position. Slide stop switch
(B) forward to run position.
2 . Close Choke - Cold Start.
Move choke (C) to "Cold Start" position.
3. Primer Bulb -Prime. Pump primer bulb (D) 15 times. Fuel will be visible and flow freely in the clear fuel tank return line.
4 . Pull recoil starter handle (E) and engine should start.
A
PB-601
PB-600
A
RUN
COLD
START
B
C
5. Move choke (C) to run position and if necessary, restart engine.
NOTE
Allow engine to warm up before use.
D
E
18
STARTING WARM ENGINE
(PB-600)
1A. Move throttle lever (A) to start/idle detent position.
2 . Pull recoil starter handle (E) and engine should start. Do not use
choke (C).
(PB-601)
1 B. Move throttle lever (A) forward to idle position.
2 . Slide stop switch (B) forward to run position. Pull recoil starter
handle (E) and engine should start. Do not use choke (C).
NOTE
If engine does not start after 5 pulls, use cold start procedures.
STOPPING ENGINE
(PB-600)
1. Move throttle lever (A) to idle detent position and allow engine to idle for a few minutes.
2. Move throttle lever (A) to "O" (Stop) position.
A
PB-601
A
PB-600
B
A
PB-600
(PB-601)
1 . Move throttle lever (A) forward to idle position and allow engine
to idle a few minutes.
2. Move stop switch (B) to "Stop" position.
W ARNING DANGER
If engine does not stop when stop switch is moved to STOP position, close choke - COLD START position - to stall engine. Have your ECHO dealer repair stop switch before using blower again.
OPERA TING BLOWER
W ARNING DANGER
Always wear safety glasses, hearing protection, a face filter mask and take all safety precautions or serious personal injury may result.
Do not point the blower pipe in the direction of people or pets.
B
A
PB-601
Read the Safety Section carefully.
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IMPORTANT
To avoid engine damage due to over revving, do not block blower pipe opening.
1. Use only during appropriate hours.
2 . Allow the engine to warm up at a fast idle for a few minutes.
3 . Set engine speed with throttle lever (A).
NOTE
The blower can be run at any speed between 2600 rpm to 7600 rpm once the engine has broken in after approximately 3 fuel tanks of running time.
4 . Use lower speed to blow dry leaves from a lawn or flower bed.
PB-600
A
A
PB-601
5. Additional speed may be necessary to clean grass and leaves from walks, patios and drives.
6. Higher speed may be necessary to move gravel, dirt, snow, bottles or cans from a driveway, street, parking lot or stadium.
NOTE
Never use a higher speed setting than necessary to perform a task. Remember, the higher the engine speed, the louder the blower noise. Minimize dust by using blower at lower speeds and by dampening material with water/mist when necessary. Keep debris on your property. Be Smart - be a good neighbor.
20
MAINTENANCE
Your ECHO blower is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your blower achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If task is not listed, see your ECHO Dealer for repairs.
SKILL LEVEL
Level 1 = Easy to do. Most required tools come with unit. Level 2 = Moderate difficulty. Some specialized tools may be required. Level 3 = Experience required. Specialized tools are required. Echo recommends the unit be returned to your Echo
Dealer for servicing.
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Just below each task heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.
MAINTENANCE INTERVALS
Component/System
Air Filter Inspect/Replace I/C I/C R*
Maintenance
Procedure
Before
Use
Every
Refuel
Daily or Every 4
Hours
3
Months
or 100 Hours
6 Months
or 300 Hours
Ye a rly or
600 Hours
Fuel Strainer Inspect/Replace
Fuel Line Inspect/Replace II R*
Carburetor Inspect/Replace I/C R(1)
Choke System Inspect/Replace
Cooling S ystem Inspect/Clean I/C I/C
Muffler Spark Arrestor Inspect/Clean/Replace I/C* R*
Recoil Rope Inspect/Clean II*
Fuel Leaks Inspect/Repair
Spark Plug Clean/Replace I/C* R
Ignition System Clean/Replace No Maintenance required for coil and flyw heel
Screws/Nuts/Bolts Inspect/Tighten/Replace
I = INSPECT, C = CLEAN, R = REPLACE
II
I*
I
IR
IMPORTANT
Time intervals shown are maximum. Actual use and your experience will determine the frequency of required
maintenance. *All recommendations to replace are based on finding damaged or wear during inspection. (1) Replacement will be required for Commercial use after 600 hours. For Consumer use, cleaning every 6 months is required.
Cleaning includes rebuild kits.
AIR FILTER
Level 1.
Tools required: 25mm - 50mm (1 in. - 2 in.) medium bristle paint brush.
Parts required: Tune-up Kit P/N 90067
NOTE
Clean daily.
1 . Close choke (Cold Start Position). This prevents dirt from
entering the carburetor throat when the air filter is removed. Brush accumulated dirt from the air cleaner area.
2 . Remove the air cleaner cover. Clean and inspect the element for
damage. If element is fuel soaked and very dirty, replace.
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3 . If element can be cleaned and reused, be certain it:
-still fits the cavity in the air cleaner cover.
-is installed with the original side out.
FUEL FILTER
Level 1.
Tools required: Fuel line hook. 203-254mm (8in.-10in.) length of wire with one end bent into a hook. Clean rag, funnel, and an approved fuel container.
Parts required: Tune-up Kit P/N 90067
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling.
1 . Use a clean rag to remove loose dirt from around fuel cap and
empty fuel tank.
2 . Use the “fuel line hook” to pull the fuel line and filter from the
tank.
3 . Remove the filter from the line and install the new filter.
22
SPARK PLUG
Level 1.
Tools required: 3/4" Spark Plug deep socket, Feeler gauge (preferably a wire gauge),
Parts Required: Tune-Up Kit P/N 90067
1 . Remove spark plug , and check for fouling, worn and rounded
center electrode.
2 . Clean the plug or replace with a new one. DO NOT sand blast to
clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode. 4 . Tighten spark plug to 145-155 kg/cm (125-135 in. lb.).
0.65 mm
(0.026 in.)
COOLING SYSTEMS CLEANING
Level 2.
Tools required: 25mm-50mm (1in.-2in.) medium bristle paint brush, Cross Head Screwdriver, Pointed Wood Stick.
Parts Required: None, if you are careful.
IMPORTANT
To maintain proper engine operating temperatures, cooling air must
pass freely through the cylinder fin area. This flow of air carries
combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the
cylinder.
• Dust and grass build up on the outside of the cylinder. This build up
insulates the engine and prevents the heat from leaving.
Removal of cooling passage blockages or cleaning of cooling fins is considered “Normal Maintenance”. Any failure attributed to lack of maintenance is not warranted.
Cleaning Grill
1 . Remove accumulated debris from intake grill (A) between back-
pack frame and blower housing.
A
B
Cleaning Cylinder Fins
1 . Remove engine cover (five screws), pull cover away from engine.
Clean cylinder fins (B) to allow cooling air to pass freely.
EXHAUST SYSTEM
Spark Arrestor Screen
Level 2.
Tools required: Cross Head Screwdriver, Pointed Wood Stick, Soft metal brush,
Parts Required: Spark arrestor screen P/N 14586206720,
(2) Gaskets P/N 14586604261
IMPORTANT
Carbon deposits in muffler will cause a drop in engine output and overheating. Spark arrestor screen must be checked periodically.
1 . Remove spark plug and engine cover (five screws).
2 . Remove spark arrestor cover (A), gasket (B) and spark arrestor
screen (C) from muffler. Replace screen if plugged with carbon deposits.
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B
C
23
A
3. Install spark arrestor screen, gaskets, and cover.
4 . Install spark plug and engine cover.
CARBURETOR ADJUSTMENT - GENERAL
Level 2.
Tools required: Screwdriver, tachometer (Echo P/N 99051130017) Parts required: none.
NOTE
Do not adjust carburetor unless necessary. If you have difficultly, see your ECHO dealer.
Adjustment Screws
Idle Speed (A) Control throttle opening at idle.
Low (LO) Speed (B) Controls amount of fuel at low speed and
supplementary fuel for smooth progression from idle to high speed.
High (HI) Speed (C) Controls amount of fuel at full throttle
24
Before Adjustment
Check that:
- Air filter is clean and properly installed.
- Spark arrestor screen and muffler are free of carbon.
- Blower pipes are installed.
Initial Adjustment
1 . With engine off, turn HI speed screw (C) counterclockwise to
stop.
2 . Turn LO speed screw (B) midway between stops.
3 . Turn idle screw (A) until tip of screw just touches throttle plate;
then turn three (3) turns clockwise.
Final Adjustment
IMPORTANT
Limiter caps prevent exceeding C.A.R.B. and E.P.A. emission
limits and over rich adjustment, but not over lean adjustment,
which can cause engine failure: Do not exceed recommended HI
speed engine R.P.M. during operation, or for long periods during
adjustment.
1 . Start engine, run at idle for one minute.
2 . Complete warm up by running at full throttle for 5 minutes,
operating choke twice to clear air from carburetor chambers.
3 . Run at idle and accelerate to check for smooth transition from idle
to high speed; if engine hesitates, turn LO speed screw (B) counterclockwise 1/8th of a turn at a time until acceleration is smooth.
4. Use a tachometer to adjust idle speed to specifications found on page 12.
P
OWER
O
PERATOR'S
TROUBLESHOOTING
Proble
Engine - starts hard
Engin e - does no t s tart Cause Remedy
B
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M
ANUAL
25
En gine Cranks
Engine does no crank
Fuel at carburetor
Fuel at cylinde
Spark at end of plug wire
Spark at plug No spark
No fuel at carburetor
No fuel at cylinde
Muffler wet with fuel
No s pa r k at end o plug wire
at plug
Fuel strainer clogged Fuel line clogged Carburetor
Carburetor See your ECHO deale
Fuel Mixture is too ric Open choke
Stop switch off Electrical proble In terlock switc
Spark gap incorrec Covered with carbo Fouled with fuel Spark plug defective
Internal engine proble See your ECHO deale
Clean Clean See your ECHO deale
Clean/replace air filte Adjust carburetor See your ECHO deale
Turn switch on See your ECHO deale See your ECHO deale
Adjust 0.65mm (0.026in.) Clean or replace Clean or replace Replace plug
Engine runs
Engine runs properly
Blower does not work is weak or uneve
Air filter dirty Fuel filter dirty Fuel vent plugged Spark plug Carburetor Cooling system plugged Spark arrestor screen plugged
Blower Pipe clogged, loose o damaged
Clean or replace Replace Replace Clean and adjust/replace Adjust Clean Clean
Unclog Tighten Replace
W ARNING DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open spark plug opening, otherwise serious personal injury may result.
26
STORAGE
Long Term Storage (Over 30 Days)
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage maintenance which includes the following:
1 . Store unit in a dry, dust free place, out of the reach of children.
W ARNING DANGER
Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark.
2. Place the stop switch (A) in the "STOP" position.
3 . Remove accumulation of grease, oil, dirt and debris from exterior of
unit.
4 . Perform all periodic lubrication and services that are required.
5. Tighten all screws and nuts.
6. Drain the fuel tank completely and pull the recoil starter handle several times to remove fuel from the carburetor.
7 . Remove the spark plug and pour 7cc (1/4 oz., 1/2 tablespoon) of
fresh, clean ECHO 2-stroke engine oil into the cylinder through the spark plug hole.
A. Place a clean cloth over the spark plug hole.
A
PB-601
PB-600
A
B . Pull the recoil starter handle 2-3 times to distribute the oil
inside the engine.
C. Observe the piston location through the spark plug hole.
Pull the recoil handle slowly until the piston reaches the top of its travel and leave it there.
8. Install the spark plug (do not connect ignition cable).
9 . Remove blower pipe assembly from unit.
NOTES
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27
SERVICING INFORMATION
P ARTS
Genuine ECHO Parts and ECHO REPOWERTM Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the unit with you. You can find this information on the engine below the engine housing. For future reference, write them in the space provided below.
Model No. _____________ SN. _____________
SERVICE
Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO. When presenting your unit for Warranty service/repairs, proof of purchase is required.
ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application, operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:00 am to 5:00 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit to help your Consumer Product Support Representative.
DEALER?
Call
1-800-432-ECHO
1-800-432-3246
Consumer Product
Support
1-800-673-1558
8 - 5 Mon - Fri C.S.T.
W ARRANTY CARD
This card is our means of registering all original owners of ECHO equipment. The card plus proof of purchase provides you the assur­ance that authorized warranty work will be done. It also provides a direct link between you and ECHO if we find it necessary to contact you.
ADDITIONAL OR REPLACEMENT MANUALS
Operator's and Parts Manuals are available for purchase from your ECHO dealer or directly from ECHO. [See ordering instructions at the end of this manual.]
ECHO Incorporated 400 Oakwood Road
Lake Zurich, IL 60047
Technical Publications Orders
ORDERING INSTRUCTIONS
To obtain a Parts Catalog or Operator's Manual send a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO, INCORPORATED. State on a sheet of paper model number and serial number of the ECHO unit you have, part number of the manual (if known), your name and address and mail to address above:
Available Parts Lists
PB-600 Serial Number 001001 & Up Part Number 99922203179 PB-601 Serial Number 001001 & Up Part Number 99922203180
ECHO, INCORPORA TED
400 Oakwood Road
Lake Zurich, IL 60047
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