Echo DL12653 Instruction v.3

Instructions

SUBJECT: TRAILER KIT FOR 12-

INCH DEBRIS LOADERS

KIT, Part # 77041-00

FITS MODELS: DL12653, DL12720

OPTIONAL TRAILER KIT ASSEMBLY
INSTRUCTIONS

1. Place hitch pole into trailer frame. Do not secure into
place.

2. Route the trailer light wire harness through the hitch
pole.

3. Now, secure hitch pole to frame using two 1/2 x 4-1/2"
bolts, washers and nuts horizontally underneath the
frame and one 3/8 x 4" bolt, washer and nut vertically
at the front of the frame. Torque to 45 ft-lbs.

4. Place the triangular storage deck piece over the hitch
pole.

WASHER,

BOLT,

3/8 X 4 HEX

3/8 FLAT

3/8 NYLOCK

WARNING

Before inspecting or servicing any part of this machine,
shut off power source, remove key, disconnect the
battery cables and make sure all moving parts have
come to a complete stop.

5. Attach the storage deck to the hitch pole using three
3/8 x 4-1-1/2" bolts, six washers and three nuts.

6. Attach the storage deck to the trailer frame using two
3/8 x 1" carriage bolts, washers and nylock nuts.

7. Next, attach wheels using four 1/2" wheel nuts per
wheel. Tighten wheel nuts alternately and torque to 75
ft-lbs. Block wheels to prevent the trailer from moving
while assembling the remainder of the parts.

8. Using the 2-1/2" snap ring, attach the trailer jack to the
hitch pole at it's location on the left side of the hitch.

9. Now, attach the safety chains to the hitch in the first
hole behind the coupler end of the hitch. Use the 3/8
x 5" bolt, two washers and nut.

10. Attach the coupler mount to the hitch pole using two
5/8 x 4-1/2" bolts and centerlock nuts.

11. Now attach the 2" coupler to the coupler mount using
two 1/2 x 4" bolts and centerlock nuts.

12. Finally, plug in license plate light and attach light in

place at the top of the license plate bracket using

two 10-24x3/4" pan head screws and nylock

NUT,

nuts.

STORAGE

NUT, 1/2

CENTERLOCK

DECK

WASHER,

1/2 FLAT

WASHER,

3/8 FLAT

BOLT,

3/8 X 4 HEX

BOLT,

1/2 X 4-1/2 HEX

BOLT,

3/8 X 1 CRG

HITCH POLE

NUT, 3/8 NYLOCK

WASHER, 3/8 FLAT

NUT, 3/8 NYLOCK

Instruction Sheet

COUPLER

NUT, 5/8

CENTERLOCK

MOUNT

HARNESS

NUT, 1/2

CENTERLOCK

BOLT, 1/2 X 4 HEX

BOLT,

5/8 X 4-1/2 HEX

COUPLER

PN 77079-00

Rev. 121212

LICENSE PLATE

LIGHT

SCREW, #10 X 3/4

PAN HD

NUT, #10 NYLOCK

BOLT, 1/2 X 1-1/2 CRG

WARNING

Before placing debris loader on to trailer, secure the
trailer in a manner that it will not move while placing
the loader on to the trailer.

ATTACHING DEBRIS
LOADER TO THE TRAILER

1. A hoist or other lifting device will need to be
used to lift the debris loader into place.

2. The following are the weights of the debris
loaders:

DL12653 - 595 lbs. (269.9 kg)

DL 12720 - 675 lbs. (306.2 kg)

Ensure that the lifting device used is rated

and certied to lift more that the total weight

of the machines.

3. Make certain that the orientation of the
loader is correct and set into place on
the trailer, being certain to align the eight
mounting flanges on the frame of the
debris loader with the eight mounting
holes on the trailer.

4. Secure into place using eight 1/2 x 1-1/2"
carriage bolts, washers and nylock nuts.

NUT, 1/2

WHEEL

WHEEL

NUT, 3/8 NYLOCK

WASHER,

3/8 FLAT

SAFETY

CHAIN

WASHER, 1/2 FLAT

NUT, 1/2 NYLOCK

PIVOTING

JACK

BOLT,

3/8 X 5 HEX

SNAP

RING

ECHO BEAR CAT

www.bearcatproducts.com

237 NW 12th Street, West Fargo, ND 58078-0849

Phone: [phone] • Toll Free: 888.645.4520 • Fax: [phone]

E-mail: [e-mail] • [e-mail]