Echo DL12653 Owners Manual v.2

DEBRIS LOADER
DL12653 - 12 INCH 653cc SUBARU
DL12720 - 12 INCH 720cc SUBARU
Manual P/N 77096-00
Rev. 010113
Companion to P/N 77097-00
SN Range: D02536 - Current
OWNER'S MANUAL
Before You Begin
DEAR ECHO BEAR CAT CUSTOMER
Thank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured to give years of dependable performance. To keep your machine operating at peak efciency, it is necessary to adjust it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating your machine.
If you have any questions or comments about this manual, please call us toll-free at 1.888.645.4520.
If you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat Dealer.
This document is based on information available at the time of its publication. ECHO Bear Cat is continually making improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements to our product without obligation for equipment previously sold.
PLEASE SEND US YOUR WARRANTY CARD
A warranty card is included in your owner's kit packaged with your machine. Please take the time to ll in the information requested on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited warranty or go to bearcatproducts.com/warranty/warranty-registration/.
FOR MACHINE SERVICE OR PARTS:
For service assistance, contact your nearest authorized ECHO Bear Cat dealer or the factory. For parts, contact your authorized dealer. The parts manual for your machine
is available at http://bearcatproducts.com/main/support/
index_html. Your dealer will need to know the identication number of your machine to provide the most efcient service. See below for information on how to identify and record the identication number for your machine.
FOR ENGINE SERVICE OR PARTS:
For engine service or parts, contact your nearest authorized engine dealer. ECHO Bear Cat does not handle any parts, repairs or warranties for engines.
IDENTIFICATION NUMBER LOCATION
Your machine will have either a serial number or vehicle
identication number (VIN). VINs are located on the left side of the trailer frame near the hitch. They are 17-digit numbers of the format: 5VJAA001XXWXXXXXX. Serial numbers are located on the machine body. They are
6-digit numbers.
Record your identication number in the space provided and on the warranty registration card.
ORDERING PARTS
Only genuine ECHO Bear Cat replacement parts should
be used to repair the machine. Replacement parts
manufactured by others could present safety hazards, even though they may t on this machine. Replacement parts are available from your ECHO Bear Cat dealer.
Provide the following when ordering parts:
The SERIAL NUMBER OR VIN of your machine.
The PART NUMBER of the part.
The PART DESCRIPTION.
The QUANTITY needed.
SERIAL NUMBER OR VIN
HOW TO CONTACT ECHO BEAR CAT
ADDRESS PHONE E-MAIL HOURS
237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078
*Original instructions
© 2013, CRARY INDUSTRIES, ALL RIGHTS RESERVED. PRODUCED AND PRINTED IN THE U.S.A.
888.645.4520
701.282.5520
FAX: 701.282.9522
sales@bearcatproducts.com
service@bearcatproducts.com
Monday - Friday,
8 am to 5 pm
Central Time
LIMITED WARRANTY
This warranty applies to all ECHO Bear Cat Outdoor Power Equipment manufactured by Crary Industries Inc.
Crary Industries warrants to the original owner each new ECHO Bear Cat product to be free from defects in material and workmanship, under normal use and service. The warranty shall extend, from date of purchase, 3 years (U.S. and Canada only (2 years outside U.S. and Canada)) for Consumer use of the product, 1 year for Commercial applications and 6 months for Rental applications.
“Consumer” defined as: complete unit for personal, residential or non-income producing use.
“Commercial” defined as: complete unit for commercial, institutional, property management, agricultural,
horticultural or income producing use.
“Rental” defined as: complete unit for rental purposes to produce income.
*Models SC2170, SC2206 & SC3206 are classified as Consumer grade products and will not qualify for warranty coverage if used for Commercial or Rental purposes.
The product is warranted to the original owner as evidenced by a completed warranty registration on file at Crary Industries. Replacement parts are warranted for (90) days from date of installation.
THE WARRANTY REGISTRATION MUST BE COMPLETED AND RETURNED TO CRARY INDUSTRIES WITHIN 10 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY WILL BE VOID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling ECHO Bear Cat dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted repair by anyone other than an authorized ECHO Bear Cat dealer as well as subsequent failure or damage that may occur as a result of that work will not be paid under this warranty. Crary Industries does not warrant replacement components not manufactured or sold by Crary Industries.
1. This warranty applies only to parts or components that are defective in material or workmanship.
2. This warranty does not cover normal wear items including, but not limited to: bearings, belts, pulleys,
filters, chipper blades, shredder flails or knives.
3. This warranty does not cover normal maintenance, service or adjustments.
4. This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper
maintenance.
5. This warranty does not cover damage due to improper setup, installation or adjustment.
6. This warranty does not cover damage due to unauthorized modifications of the product.
7. Engines are warranted by the respective engine manufacturer and are not covered by this warranty.
Crary Industries is not liable for any property damage, personal injury or death resulting from the unauthorized modification or alteration of an ECHO Bear Cat product or from the owner’s failure to assemble, install, maintain or operate the product in accordance with the provisions of the Owner’s manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not limited to loss of crops, loss of profits, rental of substitute equipment or other commercial loss.
This warranty gives you specific legal rights. You may have other rights that may vary from area to area.
Crary Industries makes no warranties, representations or promises, expressed or implied as to the performance of its products other than those set forth in this warranty. Neither the dealer nor any other person has any authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the terms or limitations of this warranty in any way. Crary Industries, at its discretion, may periodically offer limited, written enhancements to this warranty.
CRARY INDUSTRIES RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS OF ITS PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS PRODUCTS.

TABLE OF CONTENTS

DESCRIPTION PAGE
SAFETY ....................................................................................................................... 1
1.1 SAFETY ALERT SYMBOL .........................................................................................1
1.2 EMMISSION INFORMATION ..................................................................................... 1
1.3 BEFORE OPERATING............................................................................................... 2
1.4 OPERATION SAFETY ............................................................................................... 2
1.5 MAINTENANCE/STORAGE SAFETY ........................................................................3
1.6 BATTERY SAFETY ....................................................................................................3
1.7 SAFETY DECALS ......................................................................................................4
1.8 SAFETY DECAL LOCATIONS ................................................................................... 5
ASSEMBLY ................................................................................................................. 6
2.1 ATTACH THE VACUUM HOSE ..................................................................................6
2.2 ATTACH BLOWER DISCHARGE ............................................................................... 7
2.3 INSTALL BATTERY .................................................................................................... 7
2.4 CHECK/ADD MOTOR OIL .........................................................................................7
2.5 FILL THE TANK ..........................................................................................................7
FEATURES & CONTROLS ......................................................................................... 8
3.1 ENGINE CONTROLS ................................................................................................9
OPERATION .............................................................................................................. 10
4.1 STARTING THE MACHINE ...................................................................................... 10
4.2 STOPPING THE MACHINE .....................................................................................10
4.3 VACUUMING OPERATION ......................................................................................10
4.4 VACUUMING TIPS & SAFETY ................................................................................10
SERVICE & MAINTENANCE .................................................................................... 11
5.1 SERVICE AND MAINTENANCE SCHEDULE ......................................................... 11
5.2 ENGINE OIL ............................................................................................................. 11
5.3 ADJUSTING THE DRIVE BELT - DL12720 .............................................................12
5.4 REPLACING THE DRIVE BELT - DL12720 ............................................................. 13
5.5 LUBRICATION ......................................................................................................... 13
5.6 REPLACING FLEX HOSE .......................................................................................14
5.7 REPLACING WEAR LINER ..................................................................................... 14
5.8 UNPLUGGING THE INLET HOSE ...........................................................................15
5.9 UNPLUGGING THE ROTOR FAN ........................................................................... 15
TROUBLESHOOTING ..............................................................................................16
SPECIFICATIONS ..................................................................................................... 17
BOLT TORQUE ............................................................................................................... 18
OPTIONS ................................................................................................................... 19
1
Section

SAFETY

1.1 SAFETY ALERT SYMBOL

The Owner/Operator’s manual uses this symbol to alert you of potential hazards. Whenever you see this symbol, read and obey the safety message that follows it. Failure to obey the safety message could result in personal injury, death or property damage.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

1.2 EMMISSION INFORMATION

Under California Law and under the laws of several other states you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest covered, brush covered or grass covered land or on land
covered with grain hay or other ammable agricultural crop,
without an engine
spark arrester in continuous effective working order.
The engine on your
power equipment, like most outdoor power equipment, is an internal combustion engine that burns gasoline, a hydrocarbon fuel. Therefore, your power equipment must be equipped with a spark arrester muffler in continuous effective working order. The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material.
Failure of the owner/operator of the equipment to comply with this regulation is a misdemeanor under California law, and may also be a violation of other state and or federal regulations, laws, ordinances, or codes. Contact your local fire marshal or forest service for specific information about what regulations apply in your area.
The standard mufer installed on the engine is not equipped with a spark arrester. One must be added before using this machine in an area where a spark arrester is required by law. Contact the local authorities if these laws apply to you. See your authorized engine dealer for spark
arrester options.
12 Inch Debris Loader
1
SAFETY

1.3 BEFORE OPERATING

1. Read and understand this owner’s manual. Be completely familiar with the controls and the proper use of this equipment.
2. Familiarize yourself with all of the safety and operating decals on this equipment and on any of its attachments
or accessories.
3. Keep safety decals clean and legible. Replace missing
or illegible safety decals.
4. Obtain and wear safety glasses
and use hearing protection at all times when operating this machine.
5. Avoid wearing loose fitted clothing. Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine.
6. Do not operate this machine if you are under the
influence of alcohol, medications, or substances that can affect your vision, balance or judgement. Do not operate if tired or ill. You must be in good health to operate this machine safely.
7. Do not operate this equipment in the vicinity of bystanders. Keep the area of operation clear of all persons, particularly small
children. It is recommended that
bystanders keep at least 50 feet (15 meters) away from the area of operation.
8. Do not allow children to operate this equipment.
9. Use only in daylight or good artificial light.
10. Do not run this equipment in an enclosed area. Engine
exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless and tasteless. Do not operate this equipment in or near buildings, windows
or air conditioners.
11. Always use an approved fuel container. Do not remove
gas cap or add fuel when engine is running. Add fuel to a cool engine only.
12. Do not fill fuel tank indoors. Keep open flames, sparks, smoking materials and other sources of combustion away from fuel.
13. Do not operate machine without shields in place.
Failure to do so may cause serious injury or death.
14. Keep all guards, deflectors, and shields in good working
condition.
2
12 Inch Debris Loader
15. Before inspecting or servicing any part of this machine, shut off the machine and make sure all moving parts have come to a complete stop. Disconnect the battery and remove the ignition key where applicable.
16. Check that all screws, nuts, bolts, and other fasteners are secured, tightened and in proper working condition before starting the machine.
17. Do not transport or move machine while it is operating or running.

1.4 OPERATION SAFETY

1. Always stand clear of discharge area when operating this machine. Keep face and body away from feed and
discharge openings.
2. Keep hands and feet out of feed and discharge openings while machine is operating to avoid serious personal
injury. Stop and allow machine to come to a complete stop before
clearing obstructions.
3. Set up your work site so you are not endangering traffic
and the public. Take great care to provide adequate
warnings.
4. Do not climb on machine when operating. Keep proper balance and footing at all times.
5. The rotor will continue to rotate after being disengaged. Shut off the machine and make sure all moving parts have come to a complete stop before inspecting or servicing any part of the machine. Disconnect the battery and remove the ignition key if applicable.
6. When vacuuming material into machine, do not allow metal, rocks, bottles, cans or any other foreign material to be fed into the machine.
7. Ensure debris does not blow into traffic, parked cars, or pedestrians.
8. Do not allow processed material to build up in the discharge area. This may prevent proper discharge and can result in kickback of material through the feed
opening.
9. If the machine becomes clogged or the machine starts
vibrating or making an unusual noise, shut off machine immediately and make sure all moving parts have come to a complete stop. Disconnect the battery and remove the ignition key if applicable. After the machine stops: A) Inspect for damage, B) Replace or repair any damaged parts, and C) Check for and tighten any loose parts.
10. On electric start models, disconnect cables from battery before doing any inspection or service. Remove key.
SAFETY
DANGER / POISON

1.5 MAINTENANCE/STORAGE SAFETY

1. Before inspecting, servicing, storing, or changing an accessory, shut off the machine and make sure
all moving parts have come to a complete stop.
Disconnect the battery and remove the ignition key
where applicable.
2. Replace any missing or unreadable safety decals.
Refer to the safety decal section for part numbers.
3. Allow machine to cool before storing in an enclosure.
4. Store the machine out of reach of children and where fuel vapors will not reach an open flame or spark.
5. Never store this machine with fuel in the fuel tank inside a building where fumes may be ignited by an open flame or spark. Ignition sources can be hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.
6. Drain the fuel and dispose of it in a safe manner for storage periods of three months or more.

1.6 BATTERY SAFETY

5. Before working with electrical wires or components, disconnect battery ground (negative) cable first.
Disconnect positive cable second. Reverse this order
when reconnecting battery cables.
FLUSH EYES IMMEDIATELY
SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY
KEEP OUT OF THE REACH OF CHILDREN. DO NOT TIP. KEEP VENT CAPS TIGHT AND LEVEL.
NO
• SPARKS
FLAMES
• SMOKING
SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS
WITH WATER
GET MEDICAL HELP FAST
Improper use and care of the battery on electric start models can result in serious personal injury or property damage. Always observe the following safety precautions.
Poison/Danger - Causes Severe Burns. The battery contains sulfuric acid. Avoid contact with skin, eyes or clothing. Keep out of reach of children.
• ANTIDOTE-External Contact: Flush immediately
with water.
• ANTIDOTE-Internal: Drink a large amount of water
or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call a physician immediately.
• ANTIDOTE-Eye Contact: Flush with water for 15
minutes. Get prompt medical attention.
1. The battery produces explosive gases. Keep sparks, flame or cigarettes away. Ventilate area when charging battery. Always wear safety goggles when working near battery.
2. The battery contains toxic materials. Do not damage battery case. If case is broken or damaged, avoid contact with battery contents.
3. Neutralize acid spills with a baking soda and water solution. Properly dispose of a damaged or worn-out battery. Check with local authorities for proper disposal
methods.
4. Do not short circuit battery. Severe fumes and fire can
result.
12 Inch Debris Loader
3
SAFETY

1.7 SAFETY DECALS

See Section 1.8 for decal locations. Familiarize yourself with all of the safety and operating decals on the machine and the associated hazards. See the engine owner’s manual or contact the engine manufacturer for engine safety instructions and decals. Make certain that all safety and operational decals on this machine are kept clean and in good
condition. Decals that need replacement must be applied to their original locations.
PN 18993-00
1
DO NOT REMOVE COVER UNLESS KEY IS REMOVED AND ALL MOVING PARTS HAVE STOPPED. USE ACCESS FOR CLEANOUT OR INSPECTION ONLY. DO NOT OPERATE MACHINE WITH ACCESS COVER REMOVED.
PN 12174
3
PN 12173
2
DO NOT OPERATE THIS EQUIPMENT IN THE VICINITY OF BYSTANDERS. DO NOT ALLOW CHILDREN TO OPERATE THIS EQUIPMENT. ALWAYS STAND CLEAR OF DISCHARGE AREA WHEN OPERATING THIS MACHINE. KEEP FACE AND BODY AWAY FROM DISCHARGE AREAS.
DO NOT OPERATE MACHINE WITHOUT SHIELDS IN PLACE. FAILURE TO DO SO MAY CAUSE SERIOUS INJURY OR DEATH.
PN 12172
5
READ AND UNDERSTAND THIS OWNER/OPERATORS MANUAL. BE COMPLETELY FAMILIAR WITH THE CONTROLS AND THE PROPER USE OF THIS EQUIPMENT.
OBTAIN AND WEAR SAFETY GLASSES AND USE HEARING PROTECTION AT ALL TIMES WHEN OPERATING THIS MACHINE.
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE, REMOVE THE KEY, DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
4
READ AND UNDERSTAND YOU OWNERS MANUAL BEFORE OPERATING. IF OWNERS MANUAL WAS NOT INCLUDED OR YOU HAVE ANY QUESTIONS, PLEASE CALL 800.247.7335 OR 701.282.5520 (U.S.A.)
4
PN 14942-00
12 Inch Debris Loader
PN 36176-00
6
KEEP HANDS AND ANY OTHER BODY PART OUT OF THE FAN HOUSING WHILE MACHINE IS OPERATING TO AVOID SERIOUS INJURY OR DEATH. STOP AND ALLOW MACHINE TO COME TO A COMPLETE STOP BEFORE CLEARING OBSTRUCTIONS.
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