Echo DL10570 Owners Manual v.1

DEBRIS LOADER
DL8390 - 8 INCH 390cc HONDA
DL12670 (75124) - 12 INCH 670cc HONDA
DL12725 - 12 INCH 725cc KOHLER
Rev. 111407
Manual P/N 13991-00
Companion to P/N 13992-00
SN/VIN Range: 706715-904778
5VJAA01X7W000237-5VJAA00139W001899
OWNER'S MANUAL
Before You Begin
DEAR ECHO BEAR CAT CUSTOMER
Thank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured
to give years of dependable performance. To keep your machine operating at peak efciency, it is necessary to adjust
it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating your machine.
If you have any questions or comments about this manual, please call us toll-free at 1-800-247-7335.
If you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat Dealer.
This document is based on information available at the time of its publication. ECHO Bear Cat is continually making improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements to our product without obligation for equipment previously sold.
PLEASE SEND US YOUR WARRANTY CARD
A warranty card is included in your owner's kit packaged with your machine. Please take the time to ll in the
information requested on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited warranty.
FOR MACHINE SERVICE OR PARTS:
For service assistance, contact your nearest authorized ECHO Bear Cat dealer or the factory. For parts, contact your authorized dealer. Your dealer will need to know the serial number of your machine to provide the most
efcient service. See below for information on how to
identify and record the serial number for your machine.
FOR ENGINE SERVICE OR PARTS:
For engine service or parts, contact your nearest authorized engine dealer. ECHO Bear Cat does not handle any parts, repairs or warranties for engines.
SERIAL NUMBER LOCATION
Please record the serial number in the space provided and on the warranty and registration card.
MANUFACTURED BY CRARY INDUSTRIES
WEST FARGO, NORTH DAKOTA 58078 U.S.A. SERIAL NUMBER
MANUFACTURED IN U.S.A.
XXXXXX
ORDERING PARTS
Only genuine ECHO Bear Cat replacement parts should be used to repair the machine. Replacement parts manufactured by others could present safety hazards,
even though they may t on this machine. Replacement
parts are available from your ECHO Bear Cat dealer.
Provide the following when ordering parts:
The SERIAL NUMBER of your machine.
The PART NUMBER of the part.
The PART DESCRIPTION.
The QUANTITY needed.
SERIAL NUMBER
HOW TO CONTACT ECHO BEAR CAT
ADDRESS PHONE E-MAIL HOURS
237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078
*Original Instructions
© 2006, CRARY INDUSTRIES, ALL RIGHTS RESERVED. PRODUCED AND PRINTED IN THE U.S.A.
800-247-7335
opesales@crary.com
701-282-5520
service@crary.com
FAX: 701-282-9522
Monday - Friday,
8 am to 5 pm
Central Time
LIMITED WARRANTY
This warranty applies to all AG and Outdoor Power Equipment manufactured by Crary Industries.
Crary Industries warrants to the original owner each new Crary Industries product to be free from defects in material and workmanship, under normal use and service. The warranty shall extend 1 year from date of delivery for income producing (commercial) applications and 2 years from date of delivery for non-income producing (consumer) use of the product. The product is warranted to the original owner as evidenced by a completed warranty registration on file at Crary Industries. Replacement parts are warranted for (90) days from date of installation.
THE WARRANTY REGISTRATION MUST BE COMPLETED AND RETURNED TO CRARY INDUSTRIES WITHIN 10 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY WILL BE VOID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary Industries dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted repair by anyone other than a Crary Industries dealer as well as subsequent failure or damage that may occur as a result of that work will not be paid under this warranty. Crary Industries does not warrant replacement components not manufactured or sold by Crary Industries.
1. This warranty applies only to parts or components that are defective in material or workmanship.
2. This warranty does not cover normal wear items including but not limited to bearings, belts, pulleys, lters and chipper knives.
3. This warranty does not cover normal maintenance, service or adjustments.
4. This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper maintenance.
5. This warranty does not cover damage due to improper setup, installation or adjustment.
6. This warranty does not cover damage due to unauthorized modications of the product.
7. Engines are warranted by the respective engine manufacturer and are not covered by this warranty.
Crary Industries is not liable for any property damage, personal injury or death resulting from the unauthorized
modification or alteration of a Crary product or from the owner’s failure to assemble, install, maintain or operate the product in accordance with the provisions of the Owner’s manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not
limited to loss of crops, loss of profits, rental of substitute equipment or other commercial loss.
This warranty gives you specific legal rights. You may have other rights that may vary from area to area.
Crary Industries makes no warranties, representations or promises, expressed or implied as to the performance of its products other than those set forth in this warranty. Neither the dealer nor any other person has any authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the terms or limitations of this warranty in any way. Crary Industries, at its discretion, may periodically offer limited, written enhancements to this warranty.
CRARY INDUSTRIES RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS OF ITS PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS PRODUCTS.

TABLE OF CONTENTS

DESCRIPTION PAGE
SAFETY ....................................................................................................................... 1
1.1 SAFETY ALERT SYMBOL ........................................................................................1
1.2 EMMISSION INFORMATION .................................................................................... 1
1.3 BEFORE OPERATING.............................................................................................. 2
1.4 OPERATION SAFETY .............................................................................................. 2
1.5 BATTERY SAFETY ...................................................................................................3
1.6 MAINTENANCE/STORAGE SAFETY .......................................................................3
1.7 TOWING SAFETY .....................................................................................................3
1.8 SAFETY DECALS ......................................................................................................4
1.9 SAFETY DECAL LOCATIONS ................................................................................... 5
1.9 SAFETY DECAL LOCATIONS ................................................................................... 6
ASSEMBLY ................................................................................................................ 7
2.1 ATTACH THE WHEELS (12" MODELS) .................................................................... 7
2.2 ATTACH THE HITCH (12" MODELS) ......................................................................... 7
2.3 ATTACH THE VACUUM HOSE ..................................................................................8
2.4 ATTACH BLOWER DISCHARGE ............................................................................... 9
2.5 DISCHARGE SUPPORT (725cc MODELS) ..............................................................9
2.6 DISCHARGE TRANSITION (725cc MODELS) ..........................................................9
2.7 CONNECT THE BATTERY (12" MODELS) ...............................................................9
FEATURES & CONTROLS ....................................................................................... 10
3.1 DL12670 (75124) CONTROLS ................................................................................10
3.2 DL12725 CONTROLS .............................................................................................. 11
3.3 HITCH MOUNT CONTROLS ................................................................................... 11
3.4 ENGINE CONTROLS ..............................................................................................12
OPERATION ............................................................................................................ 13
4.1 ATTACHING/UNHOOKING DEBRIS LOADER ........................................................ 13
4.2 STARTING THE MACHINE ...................................................................................... 13
4.2 STARTING THE MACHINE ...................................................................................... 14
4.3 STOPPING THE MACHINE .....................................................................................14
4.4 VACUUMING OPERATION ......................................................................................14
4.5 VACUUMING TIPS AND SAFETY ...........................................................................14
4.6 TRANSPORTING ..................................................................................................... 14
SERVICE & MAINTENANCE .................................................................................. 15
5.1 SERVICE AND MAINTENANCE SCHEDULE ......................................................... 15
5.2 REFUELING INFORMATION ................................................................................... 15
5.2 REFUELING INFORMATION ................................................................................... 16
5.3 ENGINE OIL .............................................................................................................16
5.4 ADJUSTING DRIVE BELT (670cc MODEL) ............................................................. 16
5.4 ADJUSTING DRIVE BELT (670cc MODEL) ............................................................. 17
5.5 REPLACING DRIVE BELT (670cc MODEL) ............................................................ 17
5.5 REPLACING DRIVE BELT (670cc MODEL) ............................................................ 18
5.6 REPLACING THE FLEX HOSE ...............................................................................18
5.7 REPLACING WEAR LINERS ................................................................................... 18
5.8 TRAILER SERVICE .................................................................................................19
5.9 GREASABLE BEARINGS (670cc MODEL) ............................................................. 19
5.10 UNPLUGGING THE ROTOR .................................................................................19
5.10 UNPLUGGING THE ROTOR .................................................................................20
5.11 UNPLUGGING THE INLET HOSE ......................................................................... 20
TROUBLESHOOTING ............................................................................................ 21
SPECIFICATIONS ................................................................................................... 22
7.1 DEBRIS LOADER SPECIFICATIONS ..................................................................... 22
7.2 BOLT TORQUE ........................................................................................................ 23
1
Section

SAFETY

1.1 SAFETY ALERT SYMBOL

This is the safety alert symbol. It is used in this Owner / Operator's Manual and on your machine to alert you to potential hazards.
Whenever you see this symbol, read and obey the safety message that follows it. Failure to obey the safety message
could result in personal injury, death or property damage.
CAUTION
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury.
WARNING
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury.
DANGER

1.2 EMMISSION INFORMATION

WARNING TO OWNERS IN CALIFORNIA AND
OTHER STATES OPERATING OUTDOOR POWER
EQUIPMENT
Under California Law and under the laws of several other states you are not permitted to operate an internal combustion engine using hydrocarbon fuels on any forest covered, brush covered or grass
covered land or on land covered with grain hay or other flammable agricultural crop, without an engine spark arrester in continuous effective working order.
The engine on your power equipment, like most outdoor power equipment, is an internal combustion engine that burns gasoline, a hydrocarbon fuel. Therefore, your power equipment must be equipped with a spark arrester muffler in continuous effective working order. The spark arrester must be attached to the engine exhaust system in such a manner that flames or heat from the system will not ignite flammable material.
Failure of the owner/operator of the equipment to comply with this regulation is a misdemeanor under California law, and may also be a violation of other state and or federal regulations, laws, ordinances, or codes. Contact your local fire marshal or forest service for specific information about what regulations apply in your area.
Indicates an imminently hazardous situation that, if
not avoided, will result in death or serious injury.
Debris Loader Owner’s Manual
The standard mufflers on the 390cc Honda engines and 725cc Kohler engines are equipped with a spark arrester. The standard mufflers installed on 670cc Honda engines and 570 Briggs & Stratton engines are not equipped with a spark arrester. One must be added before use if the 670cc and 570cc machines are intended to be used in an area where a spark arrester is required by law. Contact the local authorities if these laws apply to you. See your authorized engine dealer for spark arrester options.
1
SAFETY

1.3 BEFORE OPERATING

1. Read and understand this Owner/Operators manual. Be completely familiar with the controls and the proper use of this equipment.
2. Familiarize yourself with all of the safety and operating decals on this equipment and on any of its attachments or accessories.
3. Keep safety decals clean and legible. Replace missing or illegible safety decals.
4. Obtain and wear safety glasses and use hearing protection at all times when operating this machine.
5. Avoid wearing loose tted cloth- ing. Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine.
6. Do not operate this machine if you are under the
inuence of alcohol, medications, or substances that can affect your vision, balance or judgement. Do not
operate if tired or ill. You must be in good health to operate this machine safely.
7. Do not operate this equipment in the vicinity of bystanders. Keep the area of operation clear of all persons, particularly small children. It is recommended that bystanders keep at least 50 feet (15 meters) away from the area of operation.
8. Do not allow children to operate this equipment.
9. Use only in daylight or good articial light.
10. Do not run this equipment in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly poi­son that is odorless, colorless and tasteless. Do not operate this equipment in or near buildings, windows or air conditioners.
11. Always use an approved fuel container. Do not remove gas cap or add fuel when engine is running. Add fuel to a cool engine only.
12. Do not ll fuel tank indoors. Keep open ames, sparks, smoking materials and other sources of combustion away from fuel.
13. Do not operate machine without shields in place. Fail-
ure to do so may cause serious injury or death.
14. Keep all guards, deectors, and shields in good working condition.
15. Before inspecting or servicing any part of this machine, shut off power source, disconnect spark plug wire from spark plug and make sure all moving parts have come to a complete stop.
16. Check that all screws, nuts, bolts, and other fasteners are secured, tightened and in proper working condition before starting the machine and once every 8 hours of operation.
17. Do not transport or move machine while the machine is operating or running.

1.4 OPERATION SAFETY

1. Always stand clear of discharge area when operating this machine. Keep face and body away from feed and discharge openings.
2. Keep hands and feet out of feed and discharge openings while machine is operating to avoid serious personal
injury. Stop and allow machine to
come to a complete stop before clear­ing obstructions.
3. Set up your work site so you are not endangering trafc and the public. Take great care to provide adequate warnings.
4. Do not climb on machine when operating. Keep proper balance and footing at all times.
5. Check inlet to verify it is empty before starting the machine.
6. The rotor will continue to rotate when belt is disen­gaged.
7. When vacuuming material into machine, do not allow metal, rocks, bottles, cans or any other foreign material to be fed into the machine.
8. Ensure debris does not blow into trafc, parked cars, or pedestrians.
9. Check blade bolts for proper torque after every 8 hours of operation.
10. Shut off machine immediately if it vacuums up any foreign object or the machine starts making an un­usual noise or vibrating. Allow the machine to stop completely. After machine stops: A. Remove spark plug wire. B. Inspect for damage. C. Replace or repair any damaged parts. D. Check for and tighten any loose parts.
2
Debris Loader Owner’s Manual
SAFETY
DANGER / POISON
SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY
NO
• SPARKS
• FLAMES
• SMOKING
SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS
FLUSH EYES IMMEDIATELY WITH WATER
GET MEDICAL HELP FAST
KEEP OUT OF THE REACH OF CHILDREN. DO NOT TIP. KEEP VENT CAPS TIGHT AND LEVEL.

1.5 BATTERY SAFETY

Improper use and care of the battery on electric start mod­els can result in serious personal injury or property dam­age. Always observe the following safety precautions.
1. Poison/Danger - Causes Severe Burns. The battery contains sulfuric acid. Avoid contact with skin, eyes or clothing. Keep out of reach of children.
ANTIDOTE-External Contact: Flush immediately with lots of water.
ANTIDOTE-Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call a physician immediately.
ANTIDOTE-Eye Contact: Flush with water for 15 minutes. Get prompt medical attention.
2. The battery produces explosive gases. Keep sparks, flame or cigarettes away. Ventilate area when charg­ing battery. Always wear safety goggles when working near battery.
3. The battery contains toxic materials. Do not damage battery case. If case is broken or damaged, avoid contact with battery contents.
4. Neutralize acid spills with a baking soda and water solution.
5. Properly dispose of a damaged or worn-out battery. Check with local authorities for proper disposal meth­ods.
6. Do not short circuit battery. Severe fumes and fire can result.
7. Before working with electrical wires or components, disconnect battery ground (negative) cable first. Dis­connect positive cable second. Reverse this order when reconnecting battery cables.

1.6 MAINTENANCE/STORAGE SAFETY

1. Shut off fuel supply when the unit is not in use.
2. Before inspecting, servicing, storing, or changing an accessory, shut off power source, disconnect spark plug wire from spark plug and make sure all moving parts have come to a complete stop.
3. Replace any missing or unreadable safety decals. Re­fer to the parts manual for part numbers when ordering safety decals from your debris loader dealer.
4. Allow machine to cool before storing in an enclosure.
5. Store the machine out of reach of children and where
fuel vapors will not reach an open ame or spark.
6. Never store this machine with fuel in the fuel tank inside a building where fumes may be ignited by an
open ame or spark. Ignition sources can be hot water
and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.
7. Drain the fuel and dispose of it in a safe manner for storage periods of three months or more.
8. Avoid storing the debris loader hose in direct sunlight or heat.

1.7 TOWING SAFETY

1. Towing laws may vary in different countries/regions/ states. It is recommended that you contact your local motor vehicle department for any special rules that pertain to towing and to know the rules of any coun­try/region/state you may travel through.
2. Connect hitch safety chains. Tighten and secure trailer hitch bolts. Do not attempt to tow the trailer if vehicle is not equipped with the proper size hitch ball.
3. Check wheel lug bolts periodically to ensure they are tight and secure.
4. Place the jack stand on the trailer in the UP position
to clear the ground while towing. Place the jack stand
on a level surface and secure it in the DOWN position before using the debris loader.
5. Never allow passengers to ride on the debris loader.
Debris Loader Owner’s Manual
3
SAFETY

1.8 SAFETY DECALS

See Section 1.9 for decal locations. Familiarize yourself with all of the safety and operating decals on the machine and the associated hazards. See the engine owners manual or contact the engine manufacturer for engine safety in­structions and decals. Make certain that all safety and operational decals on this machine are kept clean and in good condition. Refer to the parts catalog if you need a replacement decal. Decals that need replacement must be applied to their original locations.
PN 18993-00
1
DO NOT REMOVE COVER UNLESS KEY IS REMOVED AND ALL MOVING PARTS HAVE STOPPED. USE ACCESS FOR CLEANOUT OR INSPECTION ONLY. DO NOT OPERATE MACHINE WITH ACCESS COVER REMOVED.
PN 12173
2
DO NOT OPERATE THIS EQUIPMENT IN THE VICINITY OF BYSTANDERS. DO NOT ALLOW CHILDREN TO OPERATE THIS EQUIPMENT. ALWAYS STAND CLEAR OF DISCHARGE AREA WHEN OPERATING THIS MACHINE. KEEP FACE AND BODY AWAY FROM DISCHARGE AREAS.
PN 12172
5
READ AND UNDERSTAND THIS OWNER/OPERATORS MANUAL. BE COMPLETELY FAMILIAR WITH THE CONTROLS AND THE PROPER USE OF THIS EQUIPMENT.
OBTAIN AND WEAR SAFETY GLASSES AND USE HEARING PROTECTION AT ALL TIMES WHEN OPERATING THIS MACHINE.
PN 12174
3
DO NOT OPERATE MACHINE WITHOUT SHIELDS IN PLACE. FAILURE TO DO SO MAY CAUSE SERIOUS INJURY OR DEATH.
PN 14942-00
4
4
Debris Loader Owner’s Manual
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE, REMOVE THE KEY, DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
PN 36176-00
6
KEEP HANDS AND ANY OTHER BODY PART OUT OF THE FAN HOUSING WHILE MACHINE IS OPERATING TO AVOID SERIOUS INJURY OR DEATH. STOP AND ALLOW MACHINE TO COME TO A COMPLETE STOP BEFORE CLEARING OBSTRUCTIONS.
SAFETY

1.9 SAFETY DECAL LOCATIONS

1.9.1 12 INCH MODELS
The numbers below correspond to the decals in Section 1.8. Familiarize yourself with all of the safety and operational decals on the machine and the associated hazards. See the engine owners manual or contact the engine manufacturer for engine safety instructions and decals. Make certain that all safety and operating decals on this machine are kept clean and in good condition. Refer to the parts catalog if you need a replacement decal. Decals that need replacement must be applied to their original locations.
NOTE
Model DL12670 (75124) shown. Decals on model DL12725 are similar in location.
2
* DECALS LOCATED ONLY ON MODEL DL12670 (75124).
** DECALS LOCATED ONLY ON MODEL DL12725.
2
4
1
6*
3**
5
Debris Loader Owner’s Manual
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