Echo DIRECT VENT GAS HEATER Installation And Operating Instructions Manual

INSTALLER: PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER!
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION.
SAVE THESE INSTRUCTIONS.
Made in the USA by:
ECHO
DIRECT VENT GAS HEATER
Installation and Operating Instructions
TH-REF-SLS-229 Rev. A
ECHO DIRECT VENT GAS HEATER
SAFETY NOTICES
For Your Safety Do not store or use gasoline or any other flammable
vapors or liquids in the vicinity of this or any other appliance.
Installation
PLEASE READ INSTRUCTIONS CAREFULLY BEFORE INSTALLING AND OPERATING THE APPLIANCE
Heater must be properly installed and
maintained or a house fire may result.
For your safety, follow the installation
instructions.
Contact local building officials about
restrictions and installation inspection.
Failure to comply with owner's manual
instructions will void warranty.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas
supplier’s instructions.
If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
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ECHO DIRECT VENT GAS HEATER
IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE, OR EXPLOSION MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQUIREMENTS IN YOUR AREA. PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH. DO NOT OPERATE WITH DOOR OPEN!
Safe installation and operation always require common sense. We are also required by Canadian and ANSI safety standards to point out the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ET CETERA. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE ARE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIALS SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
“THE FLEXIBLE CORD PROVIDED MUST BE CONNECTED TO A LINE VOLTAGE
ELECTRICAL SUPPLY”.
ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING A ROOM HEATER MUST BE REPLACED PRIOR TO
NEVER VENT THE APPLIANCE INTO OTHER ROOMS OR BUILDINGS. THE APPLIANCE MUST BE VENTED ONLY TO THE OUTSIDE.
THIS APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID-FUEL BURNING APPLIANCE.
DO NOT USE THIS HEATER IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE HEATER AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.
SAFETY NOTICES
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ECHO DIRECT VENT GAS HEATER
INSTALLATION CHECKLIST
Dealer Installer Phone Installation Date Serial Number
INSTALLATION
This appliance is suitable for installation in a bedroom or bed sitting room.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Listing and Codes The Echo is listed and certified for installation in the U.S.A. and Canada under the following standards:
ANSI Z21.88b-2003/CSA 2.33b-200 Vented Gas Fireplace Heater
High Altitude Installation When installing this appliance over 2000ft above sea level, the appliance must be properly derated as required
by local codes. This appliance must be installed as required by local codes, in the absence of local codes in accordance with
CAN/CGA-B149, in Canada. In the US the appliance must be installed in accordance with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54.
Please contact your Dealer if you have any questions regarding the certification of this appliance.
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ECHO DIRECT VENT GAS HEATER
Natural Gas (NG)
Propane (LP)
Manifold Pressure
1.7 - 3.5 in. w.c.
3.8 - 10.0 in. w.c.
Min. Supply Pressure for Purpose of Input Adjustment
5.00 in. w.c. (1.2 kPa)
11.5 in. w.c.
Max. Supply Pressure for Purpose of Input Adjustment
7.0 in. w.c.
13.0 in. w.c.
Orifice Size
35# DMS
53# DMS
Nominal Input Rating
31,000 BTU/hr
26,000 BTU/hr
Altitude
0 - 2000ft. (0 - 610 m) US
0 - 4000ft. (0 - 1219 m) Canada
0 - 2000ft. (0 - 610 m) US
0 - 4500ft. (0 - 1371 m) Canada
Primary Air Opening
1/8in (Minimum)
1/8in (Minimum)
Vent System
Co - axial (4” x 7”)
Co - axial (4” x 7”)
Log Set
Ceramic (6 Piece)
Ceramic (6 Piece)
SPECIFICATIONS
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ECHO DIRECT VENT GAS HEATER
INDEX OF CONTENTS
Aeration Setting Check, 27 Air Restrictor (Combustion), 40 Air Restrictor (Exhaust), 39 Airflow, 11 Appendix A, 42, 43 Bedroom Installation, 13 Burner and Pilot Checks, 29 Burner Inspection, 35 Burner On/Off Switch, 29 Cleaning, 36 Clearance to Combustibles, 13 Co-Linear Flex System, 18 Control Components, 30 Delayed Ignition, 39 Diagrams
Air Restrictor, 31 Air Restrictor (Combustion), 40 Air Restrictor (Exhaust ), 39 Blower Installation, 41 Box/Wall Thimble, 20 Clearance to Combustibles, 13 Co-Linear Flex System, 18 Control Components, 30 Correct Pilot Flame, 26 Dimensions, 10 Fan Housing Installation, 41 Flame Characteristics, 26 Gas Valve and Pilot Assembly, 32 Laboratory Listing Label, 9 Log & Ember Placement, 42 Log Placement, 43 Pilot, Burners, and Air Shutter, 28 Pipe Configurations, 21 Safety Shut Down, 39 Sealing Vent Pipe, 16 Securing Door, 38 Vent Can Height, 20 Vent Termination, 16, 24 Vent Termination Locations, 14 Venting Chart, 23
Venting Requirements, 17, 18, 22
Wall Thimble Installation, 19 Dimensions, 10 Door and Logs, 12 Door Gasket, 35 Door Opening, 38 Duravent GS System, 15 Electrical Grounding Instructions, 12 Existing Gas Supply, 25 Fan and Flame Adjustment, 35 Finishing Materials, 13 Firebox Inspection, 35 Flammables, 11 Floor Protection, 13 Gas Control Knob, 29 Gas Data, 12 Gas Line Installation, 25 Gas Supply Installation, 26 Gas Valve, 32 Glass Replacement, 35 Hi/Lo Flame Adjust, 29 Horizontal Wall Vent Termination, 15 Initial Burn, 35 Installation, 13 Installation Checklist, 29 Introduction and Safety Information, 11 Lab Accreditation, 12 Laboratory Listing Label, 9 Lighting the Pilot, 29 Listing Criteria, 12 Location of Controls, 29 Maintenance, 35 Manifold Pressure, 12 Mobile Home Installation, 20 Operation, 29 Orifice Size, 12 Permit, 11 Pilot Assembly, 32 Pilot Igniter, 29 Pilot Inspection, 35
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ECHO DIRECT VENT GAS HEATER
INDEX OF CONTENTS
Pipe Configurations, 21 Pressure Testing Supply Line, 26 Replacement Parts List, 36 Safe Operation, 11 Safety Check, 11 Safety Shut Down, 39 Securing Door, 38 Snorkel, 19 Sounds, 35 Specifications, 5, 12 Start Up Checks, 33 Supply Line Leaks, 26 Through Roof Framing, 20
Troubleshooting, 37 Vent Installation, 15 Vent Maintenance, 25 Vent Restriction, 15 Vent Termination, 24 Venting, 13 Venting Requirements, 17, 18 Vertical Installation, 19, 25 Vertical Termination, 25 Wall Thermostat Control, 33 Warranty Information, 44 Wiring Diagram, 27
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ECHO DIRECT VENT GAS HEATER
FIGURES
Figure 1 – Diagram of Dimensions ....................................................................................................................... 10
Figure 2 – Clearance to Combustibles .................................................................................................................. 13
Figure 3 – Vent Termination Locations ................................................................................................................ 14
Figure 4 – Sealing Vent Pipe ................................................................................................................................ 16
Figure 5 – Vent Termination................................................................................................................................. 16
Figure 6 – Diagram of Venting Requirements ...................................................................................................... 17
Figure 7 – Diagram of Venting Requirements ...................................................................................................... 18
Figure 8 – Co-Linear Flex System ........................................................................................................................ 18
Figure 9 – Wall Thimble Installation .................................................................................................................... 19
Figure 10 – Ceiling Detail..................................................................................................................................... 19
Figure 11 – Box/Wall Thimble ............................................................................................................................. 20
Figure 12 – Vent Can Height ................................................................................................................................ 20
Figure 13 – Pipe Configurations ........................................................................................................................... 21
Figure 14 – Venting Requirements ....................................................................................................................... 22
Figure 15 – Venting Chart .................................................................................................................................... 23
Figure 16– Vent Termination................................................................................................................................ 24
Figure 17 – Flame Characteristics ........................................................................................................................ 26
Figure 18 – Correct Pilot Flame............................................................................................................................ 26
Figure 19 - Wiring Diagram ................................................................................................................................. 27
Figure 20 – Location of Pilot, Burners, and Air Shutter ....................................................................................... 28
Figure 21 – Diagram of Control Components ...................................................................................................... 30
Figure 22 – Air Restrictor ..................................................................................................................................... 31
Figure 23 – Gas Valve and Pilot Assembly .......................................................................................................... 32
Figure 24 – Directions for Enabling Door Opening and Securing Door .............................................................. 38
Figure 25 – Delayed Ignition Safety Shut Down & Exhaust Air Restrictor ......................................................... 39
Figure 26 – Air Restrictor ..................................................................................................................................... 40
Figure 27 – Fan Housing Installation.................................................................................................................... 41
Appendix A – Echo Stove with Log & Ember Tray Placement ........................................................................... 42
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ECHO DIRECT VENT GAS HEATER
LABORATORY LISTING LABEL
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ECHO DIRECT VENT GAS HEATER
FIGURE 1 – DIAGRAM OF DIMENSIONS
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ECHO DIRECT VENT GAS HEATER
INTRODUCTION AND SAFETY INFORMATION
Thelin Hearth Products would like to thank you for choosing our Echo Direct Vent Gas appliance. Whether using natural gas or liquid propane gas, please read the following safety information thoroughly before installing or lighting the gas heater. Improper installation will void warranty. Incorrect installation and/or hook-up could result in serious injury and even loss of life. Follow these instructions closely and do not deviate from them without the permission of licensed and trained personnel knowledgeable of the installation and operation of gas appliances.
If You Smell Gas:
Extinguish any open flame. Do not light any appliance. Do not plug in or unplug any electrical plug or
switch.
Open windows and vacate building. Call gas supplier from a phone outside your house
or if unable to reach supplier, call fire department (also from phone outside of your house).
Permit Contact your local building officials and obtain a
permit before beginning installation. Notify your insurance company and provide them with the proper inspection documents indicating that the appliance has been installed to code and inspected and also passed inspection.
Flammables Do not store or use gasoline or other flammable
liquids in the vicinity of the heater. Airflow Always keep control compartment and optional fan
air passageways free of lint and dust and obstructions. Do not place clothing or other flammable items on or near the heater. The heater can be controlled by a thermostat and will come on automatically if the thermostat option is hooked up and utilized. Educate small children that external
portions of the heater are extremely hot! Young children should be supervised if they are in the same room with the heater.
Adequate air must be provided for combustion.
Safety Check Before Installation This appliance must be installed by a licensed and
qualified installer to prevent the possibility of explosion. This instruction manual must be strictly adhered to. Do not use makeshift methods or compromise the installation in any way. Improper installation will void the warranty and safety listing.
This appliance is approved for either natural gas or LP (liquid propane) gas. Burning the incorrect fuel will void the warranty and safety listing and could cause extreme hazard. Ensure the proper gas valve is installed for the fuel being used. The gas valve is clearly marked natural gas or LP gas. This marking can be found on the back of the stove above the gas line. (See Figure 21).
Safe Operation Operate this heater in accordance with the
instructions in this manual. Light the pilot and burner using built-in piezo lighter. Do not use matches or any other lighting device external to your appliance. If the pilot or main burner do not light correctly, turn off the gas at the gas control valve (see Figure 21), and call your dealer or service person. If the flame becomes sooty, dark orange in color, or extremely tall and lazy, do not operate the heater. Call your dealer. Do not operate the heater if any portion of the heater has been submerged in water or any corrosion occurs. Do not operate if you suspect any improper operation. Call your dealer.
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ECHO DIRECT VENT GAS HEATER
Door and Logs
SPECIFICATIONS
Always allow the heater to cool before carrying out any maintenance or cleaning. The viewing door should be opened for service only (see Maintenance section). Do not place anything inside the firebox area except authorized Thelin Hearth Products factory log set. If the logs become damaged, replace with factory-authorized logs. Never remove, replace, modify, or substitute any part of this appliance unless given instructions to do so by factory-trained personnel or professionally licensed and certified gas technicians.
Electrical Considerations WARNING: Electrical Grounding Instructions.
This appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly-grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. This must be grounded in accordance with local codes, or, in the absence of local codes, with the National Electric Code ANSI/NFPA 70 (in Canada, Canadian Electrical Code CSA C 22.1).
Safety Check Conclusion Do not throw this Owner’s Manual away. This
manual contains important hook-up, operation, and maintenance instructions. Thelin Hearth Products grants no warranty, implied or stated, for the installation and maintenance of your heater and assumes no responsibility of any consequential damages as a result of improper installation or failure to perform routine maintenance.
Listing Criteria, Lab Accreditation See Listing Label (See Important Instructions
section) for laboratory listing criteria. When pressure testing the gas supply at test pressures in excess of 1/2 psig (3.5kPa) isolate the heater from the supply line by disconnecting or utilizing the gas shut off valve.
Manifold Pressure The heater has a manifold pressure tap (1/8 N.P.T.
fitting) directly on the manifold, (see Figure 21) to check the manifold pressure downstream of the gas valve. If the manifold pressure does not match the following pressure, check inlet pressure and correct the problem:
Natural gas: High - 3.5” WC, Low – 1.1” WC
Propane: High – 11.0” WC, Low – 3.8” WC Orifice Size The orifices are factory installed for altitudes up to
4,500 feet. If installing in a higher altitude check the orifice information (see Laboratory Listing Label).
Gas Data Input BTU:
Natural gas: 27,000 Btu Propane: 26,000 Btu
Minimum Inlet Pressure:
Natural gas: 4.5” WC (Water Column) Propane: 11.5” WC
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Suggested Maximum Pressure:
Natural gas: 7” WC Propane: 13” WC
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ECHO DIRECT VENT GAS HEATER
5” back wall
7” side wall
Clearance to combustibles (see label) Side wall 7” Back wall 5” Floor 0” Ceiling height 5ft (from floor)
WARNING!
Do not cover the grills on this appliance in any way as this may create a fire hazard.
INSTALLATION
FIGURE 2 – CLEARANCE TO
COMBUSTIBLES
Clearance to Combustibles Due to high temperatures, the room heater should
be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Floor Protection When the appliance is installed directly on
carpeting, tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the. In addition, the following criteria must be adhered to when installed:
1. Install on level and secure floor.
2. Due to high temperatures, the room heater
should be located out of traffic and away from furniture and draperies.
3. When placed in a location where the floor-to-
ceiling height is under 7’, the installation is
considered an alcove and must meet the following criteria: Floor to ceiling of alcove
must be a minimum of 45”. The depth of the
alcove must be at least 27”.
Bedroom Installation This Direct Vent appliance may be installed in a
sleeping room provided the wall thermostat option is utilized.
Finishing Materials – Definition Combustible materials: Such as wood,
compressed paper, plant fibers, plastics or any material capable of igniting and burning, whether flame proofed or not, plaster or un-plastered.
Non-combustible material: Material such as steel, iron brick, tile, concrete or materials that that bear the UL mark for zero (0) fire rating.
VENTING
IMPORTANT: This appliances venting system is
room sealed, which means that there should be no provision to allow room air to be used in the combustion process.
NOTE: Venting systems listed below may be used with the model Echo: Simpson Duravent DV, Metalbestos DV, Excel DV, Security DV.
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ECHO DIRECT VENT GAS HEATER
FIGURE 3 – VENT TERMINATION LOCATIONS
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