Echo CH611DH Instruction v.2

Instructions
SUBJECT: SNUBBERS WITH
RELAY, KIT # 75983-00
FITS MODELS: 6" CHIPPERS
(CH6670H, CH611DH, CH6993H)
(CH8670H, CH8993H)
WARNING
Before inspecting or servicing any part of this machine, shut off power source, remove key, disconnect the battery cables and make sure all moving parts have come to a complete stop.
These instructions describe how to install two snubber harnesses and a new relay. The relay comes preprogrammed for the specific model on which it will be installed.
For 8” chippers: To locate the valve assembly, open the belt cover. The valve assembly is located to the right of the belt (see below).
1.2 Unplug the connectors on the valve assembly (shown with arrows below).
1. INSTALL SNUBBER HARNESSES
1.1 Locate snubber harnesses in kit (see below).
For 6” chippers: To locate the valve assembly, open the engine hood. The valve assembly is under the gauge panel in the engine compartment (see below).
1.3 Plug the snubber harnesses into the valve assembly, and then plug the connectors removed in step 1.2 into the other end of the snubbers, taking care to replace connectors into the same side as which they were removed.
Instruction Sheet
PN 75979-00
Rev.021408
2. INSTALL NEW SMARTRELAY
2.1 Remove existing SmartRelay from its cover box and discard. As you disconnect wires, note how they were
connected.
2.2 Attach the wires in the same way to the new SmartRelay:
Red wires to L, Q1-2, Q2-2, Q3-2
White wire to M
Green wire to I1
Orange wire to I2
Light green wire to I3
Red with black tracer to I4
Black to I5
Green with black tracer (Chipper Harness 13545-00) to Q1-1
Orange with black tracer (Chipper Harness 13545-00) to Q2-1
Red with yellow tracer to Q3-1
3. VERIFY POWER-UP
3.1 Connect power to chipper harness and verify Smart Relay power-up.
KIT NO. 75983-00, SNUBBERS WITH RELAY
PART NO. DESCRIPTION QTY
18496-00 RELAY, PROGRAMMABLE 1
36250-00 SNUBBER HARNESS 2
3.2 Rotate rotor shaft to verify proximity sensor has power and is within range, but not contacting the shaft. The light on the proximity sensor should turn on and off as the shaft completes a full revolution.
3.3 Verify that the forward, reverse, safety bar and reset/ override functions are operating.
ECHO BEAR CAT
www.bearcatproducts.com
237 NW 12th Street, West Fargo, ND 58078-0849
Phone: 701.282.5520 • Toll Free: 888.645.4520 • Fax: 701.282.9522
E-mail: service@bearcatproducts.com • sales@bearcatproducts.com
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