Before inspecting or servicing any part of this machine,
shut off power source, remove key, disconnect the
battery cables and make sure all moving parts have
come to a complete stop.
WARNING
MODELS: HYDRAULIC FEED MOD-
ELS WITH PLUS
1. SECTION 1: LOGIN AND DOWNLOADING FILES FOR SOFTWARE
1. To install the software drivers contact service@bearcatproducts.com to recieve a link to a site login. Enter the
username and the password sent with the link.
™
+1
CONTROLLER
The reprogramming software requires a PC computer
with Microsoft Windows based operating system.
Part #Description
36503-00
77369-00INSTRUCTIONS, PLUS ONE SERVICE TOOL
IMPORTANT
KIT, PLUS+1™ SERVICE TOOL, 77370-00
CABLE, PLUS
™
+1
PROGRAMMING
2. Once you have logged in enter folder "Plus One Service Tool."
4. Save the file and open up the ZIP folder in your
Downloads. Double click the file inside to open the
prompting dialog.
7. Dialog Box 2: Click the "Next" button.
8. Dialog Box 3: Be sure to click the "I accept the
agreement" icon and then click the 'Next' button.
5. A series of dialog boxes will begin to appear. Follow
the instructions on each dialog box until installation is
complete. The series of dialog boxes are detailed below.
6. Dialog box 1: Click the "Next" button.
9. Dialog Box 4: Choose folder and click the 'Next' button.
2
Instruction Sheet
10. Dialog Box 5: Leave the boxes checked. Click the
'Next' button.
11. Dialog Box 6: This box reviews your desired locations.
Click the 'Install' button to begin installation.
13. Dialog Box 8: When the Downloading is complete the
downloading bar will disappear. Click the 'Finish' button
to complete Service Tool setup.
12. Dialog Box 7: Downloading bar will appear.
If the drivers have never been installed on your computer,
the next series of dialog boxes will begin. Follow the
instructions through to complete installation.
1. Dialog Box 9: Click the "Next" button.
Instruction Sheet
3
2. Dialog Box 10: Be sure to click the "I accept the
agreement" icon and then click the 'Next' button.
3. Dialog Box 11: Click the 'Next' button.
5. Dialog Box 13: This box is a Security Warning box that
may appear, depending on the type of security software
installed on your computer. Click the 'Install this driver
software anyway' button to continue.
6. Dialog Box 14: This is also a Security Warning box that
may appear, depending on the type of security software
installed on your computer. Click the 'install' button to
continue. (Note: It is not necessary to click the 'Always
trust software from "Kvaser AB"' box).
4. Dialog Box 12: Choose folder and click the 'Next' button.
4
Instruction Sheet
7. Dialog Box 15: This is the nal dialog box that should
appear for the installation. Click the 'Finish' button to
complete.
8. Dialog Box 16: Highlight "CG150" and click the "OK"
button.
9. Dialog Box 17: Selet channel shown and click the "Set"
button.
10. The main screen detailed below indicates that the drivers are installed.
11. Once the drivers are installed, you will need to download the diagnostic data files from the "Plus One Service Tool."
12. It is now necessary to connect the Communications Cable provided in kit from the computer to the controller port.
SEE PAGE 8 FOR DETAILS. Next, supply a good source of 12 volt power to the controller. You'll know if it's properly
powered if the controller's indicator light turns on or begins to flash.
13. The Communication Cable MUST BE CONNECTED in order to move forward.
Instruction Sheet
5
14. Return to "Plus One Service Tool" and download
"SA3243210_re-program.lhx" and "SA-3243-210Dealer.P1D."
15. Double click "SA-3243-210-Dealer.P1D."
16. Dialog Box 1a: Select "Save File" and click the "OK"
button.
18. DIalog Box 2a: The le will upload, then click "Yes."
19. The le will bring you back to the main screen. Then go
back to the "Plus One Service Tool" and double click
"SA3243210_re-program.lhx."
17. The le will save into your Downloads. Double click
to open.
20. Dialog Box 1b: Select "Save File" and click the "OK"
button.
6
Instruction Sheet
21. The le will save into your Downloads. Double click
to open.
22. The main screen below will appear. Click the "Start Download" button.
23. After the download has completed successfully, you'll see the program appear in the Diagnostics Navigator as
pictured below. The yellow WARNING box will disappear after downloading is complete.
24. At this point, the Plus One Controller has been updated to the most current revision.
Instruction Sheet
7
2. SECTION 2: CONNECT TO CONTROLLER
1. Locate the Plus One Controller on your machine.
Controller location on 6" models with VIN
5VJAA00148W001215 and above.
2. Remove the cover to the controller box and locate the
programming wire. It has a triangular shaped connector
and should be tucked in along side the controller.
Triangular programming wire will be tucked in along the control-
ler in the box.
Controller location on 6" models with VIN
5VJAA00178W001144 and below.
Controller location on CH9540H, CHF9540H, CH8670H,
CH8993H, CH8720iH, CH922DH & CH911DH models.
8
3. Locate the programming cable (36503-00) supplied in
the service tool kit and connect the triangular shaped
plug to the programming wired located in the controller
box.
4. Plug the other end of the programming cable into a
USB port on the computer being used.
PROGRAMMING CABLE, 36503-00
Instruction Sheet
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