Thank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured
to give years of dependable performance. To keep your machine operating at peak efciency, it is necessary to adjust
it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your
machine. Please read and understand this manual before operating your machine.
If you have any questions or comments about this manual, please call us toll-free at 1.888.645.4520.
If you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat Dealer.
This document is based on information available at the time of its publication. ECHO Bear Cat is continually making
improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements
to our product without obligation for equipment previously sold.
PLEASE SEND US YOUR WARRANTY CARD
A warranty card is included in your owner's kit packaged with your machine. Please take the time to ll in the information
requested on the card. When you send your completed card to us, we will register your machine and start your coverage
under our limited warranty or go to bearcatproducts.com/warranty/warranty-registration/.
FOR MACHINE SERVICE OR PARTS:
For service assistance, contact your nearest authorized
ECHO Bear Cat dealer or the factory. For parts, contact
your authorized dealer. Your dealer will need to know the
serial number of your machine to provide the most efcient
service. See below for information on how to identify and
record the serial number for your machine.
FOR ENGINE SERVICE OR PARTS:
For engine service or parts, contact your nearest authorized
engine dealer. ECHO Bear Cat does not handle any parts,
repairs or warranties for engines.
SERIAL NUMBER LOCATION
Please record the serial number in the space provided and
on the warranty and registration card.
MANUFACTURED BY CRARY INDUSTRIES
WEST FARGO, NORTH DAKOTA 58078 U.S.A.
SERIAL NUMBER
MANUFACTURED IN U.S.A.
XXXXXX
ORDERING PARTS
Only genuine ECHO Bear Cat replacement parts should
be used to repair the machine. Replacement parts
manufactured by others could present safety hazards,
even though they may t on this machine. Replacement
parts are available from your ECHO Bear Cat dealer.
This warranty applies to all ECHO Bear Cat Outdoor Power Equipment manufactured by Crary Industries Inc.
Crary Industries warrants to the original owner each new ECHO Bear Cat product to be free from defects in
material and workmanship, under normal use and service. The warranty shall extend, from date of purchase, 3
years (U.S. and Canada only (2 years outside U.S. and Canada)) for Consumer use of the product, 1 year for
Commercial applications and 6 months for Rental applications.
“Consumer” dened as: complete unit for personal, residential or non-income producing use.
“Commercial” dened as: complete unit for commercial, institutional, property management, agricultural,
horticultural or income producing use.
“Rental” dened as: complete unit for rental purposes to produce income.
*Models SC2170, SC2206 & SC3206 are classied as Consumer grade products and will not qualify for warranty
coverage if used for Commercial or Rental purposes.
The product is warranted to the original owner as evidenced by a completed warranty registration on le at
Crary Industries. Replacement parts are warranted for (90) days from date of installation.
THE WARRANTY REGISTRATION MUST BE COMPLETED AND RETURNED TO CRARY INDUSTRIES
WITHIN 10 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY
WILL BE VOID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling ECHO Bear
Cat dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material or
workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted repair
by anyone other than an authorized ECHO Bear Cat dealer as well as subsequent failure or damage that may
occur as a result of that work will not be paid under this warranty. Crary Industries does not warrant replacement
components not manufactured or sold by Crary Industries.
1. This warranty applies only to parts or components that are defective in material or workmanship.
2. This warranty does not cover normal wear items including, but not limited to: bearings, belts, pulleys, filters,
chipper blades, shredder flails or knives.
3. This warranty does not cover normal maintenance, service or adjustments.
4. This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper
maintenance.
5. This warranty does not cover damage due to improper setup, installation or adjustment.
6. This warranty does not cover damage due to unauthorized modifications of the product.
7. Engines are warranted by the respective engine manufacturer and are not covered by this warranty.
Crary Industries is not liable for any property damage, personal injury or death resulting from the unauthorized
modication or alteration of an ECHO Bear Cat product or from the owner’s failure to assemble, install, maintain
or operate the product in accordance with the provisions of the Owner’s manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not limited
to loss of crops, loss of prots, rental of substitute equipment or other commercial loss.
This warranty gives you specic legal rights. You may have other rights that may vary from area to area.
Crary Industries makes no warranties, representations or promises, expressed or implied as to the performance
of its products other than those set forth in this warranty. Neither the dealer nor any other person has any
authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the
terms or limitations of this warranty in any way. Crary Industries, at its discretion, may periodically offer limited,
written enhancements to this warranty.
CRARY INDUSTRIES RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS OF
ITS PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS PRODUCTS.
1. Read and understand this owner’s manual. Be
completely familiar with the controls and the proper
use of this equipment.
2. Familiarize yourself with all of the safety and operating
decals on this equipment and on any of its attachments
or accessories.
3. Keep safety decals clean and legible. Replace missing
or illegible safety decals.
4. Obtain and wear safety glasses and use hearing
protection at all times when operating this machine.
5. Avoid wearing loose fitted clothing. Never operate this
The Owner/Operator’s manual uses this symbol to alert you
of potential hazards. Whenever you see this symbol, read
and obey the safety message that follows it. Failure to obey
the safety message could result in personal injury, death or
property damage.
DANGER
Indicates an imminently hazardous situation that,
if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme
situations, typically for ma chine components that, for
functional purposes, cannot be guarded.
WARNING
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe
practices.
CAUTION
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
machine while wearing clothing with drawstrings that
could wrap around or get caught in the machine.
6. Do not operate this machine if you are under the
influence of alcohol, medications, or substances that
can affect your vision, balance or judgement. Do not
operate if tired or ill. You must be in good health to
operate this machine safely.
7. Do not operate this equipment in the vicinity of
bystanders. Keep the area of operation clear of all
persons, particularly small children. It is recommended
that bystanders keep at least 50 feet (15 meters) away
from the area of operation.
8. Do not allow children to operate this equipment.
9. Use only in daylight or good artificial light.
10. Do not run this equipment in an enclosed area. Engine
exhaust contains carbon monoxide gas, a deadly
poison that is odorless, colorless and tasteless. Do not
operate this equipment in or near buildings, windows
or air conditioners.
11. Do not operate machine without shields in place.
Failure to do so may cause serious injury or death.
12. Keep all guards, deflectors, and shields in good
working condition.
13. Before inspecting or servicing any part of this machine,
shut off the machine and make sure all moving parts
have come to a complete stop. Disconnect the battery
and remove the ignition key where applicable.
14. Check that all screws, nuts, bolts, and other fasteners
are secured, tightened and in proper working condition
before starting the machine.
15. Do not transport or move machine while it is operating
or running.
5" and 8" Skid Steer Chipper
1
SAFETY
1.3 OPERATION SAFETY
1. Always stand clear of discharge area when operating
this machine. Keep face and body away from feed
and discharge openings.
2. Keep hands and feet out of feed and discharge
openings while machine is operating to avoid serious
personal injury. Stop and allow machine to come to a
complete stop before clearing obstructions.
3. Set up your work site so you are not endangering traffic
and the public. Take great care to provide adequate
warnings.
4. Do not climb on machine when operating. Keep proper
balance and footing at all times.
5. Check cutting chamber to verify it is empty before
starting the machine.
6. The disk will continue to rotate after being disengaged.
Shut off the machine and make sure all moving parts
have come to a complete stop before inspecting or
servicing any part of the machine. Disconnect the
battery and remove the ignition key if applicable.
7. Do not insert branches with a diameter larger than
the max chipper capacity into machine or machine
damage may occur.
8. When feeding material into machine, do not allow
metal, rocks, bottles, cans or any other foreign material
to be fed into the machine.
9. Ensure debris does not blow into traffic, parked cars,
or pedestrians.
10. Keep the machine clear of debris and other
accumulations.
11. Do not allow processed material to build up in the
discharge area. This may prevent proper discharge
and can result in kickback of material through the feed
opening.
12. If the machine becomes clogged, the cutting mechanism
strikes any foreign object, or the machine starts
vibrating or making an unusual noise, shut off machine
immediately and make sure all moving parts have
come to a complete stop. Disconnect the battery and
remove the ignition key if applicable. After the machine
stops: A) Inspect for damage, B) Replace or repair
any damaged parts, and C) Check for and tighten any
loose parts.
13. Check blade bolts for proper torque after every 8 hours
of operation. Check blades and rotate or resharpen
daily or as required to keep blades sharp. Failure to do
so may cause poor performance, damage or personal
injury and will void the machine warranty.
1.4 FEED ROLLER SAFETY
1. The feed roller can cause serious injury or death. Keep
hands, feet and clothing away from the feed roller and
chipper disk blades.
2. Never climb onto the feed chute when the unit is
operating or running.
3. Do not overreach. Keep proper balance and footing
at all times.
4. Never allow anyone to sit on the feed chute.
5. When feeding material into the feed roller wear eye,
face and hearing protection.
6. Stand to side of feed chute when feeding material and
release material quickly.
7. When inspecting or servicing the feed roller, secure
the feed roller in the raised position using the lock pin,
if applicable.
1.5 MAINTENANCE & STROAGE SAFETY
1. Before inspecting, servicing, storing, or changing
an accessory, shut off the machine and make sure
all moving parts have come to a complete stop.
Disconnect the battery and remove the ignition key
where applicable.
2. Replace any missing or unreadable safety decals.
Refer to the safety decal section for part numbers.
3. Allow machine to cool before storing in an enclosure.
4. Store the machine out of reach of children and where
fuel vapors will not reach an open flame or spark.
2
5" and 8" Skid Steer Chipper
SAFETY
1.6 SAFETY DECALS
See Section 1.7 for decal locations. Familiarize yourself with all of the safety and operating decals on the machine
and the associated hazards. See the engine owner’s manual or contact the engine manufacturer for engine safety
instructions and decals. Make certain that all safety and operational decals on this machine are kept clean and in good
condition. Decals that need replacement must be applied to their original locations.
PN 12169
1
5
PN 12175
KEEP HANDS AND FEET OUT OF INLET
AND DISCHARGE OPENINGS WHILE
MACHINE IS OPERATING TO AVOID SERIOUS PERSONAL INJURY. STOP AND
ALLOW MACHINE TO COME TO A COMPLETE STOP BEFORE CLEARING OBSTRUCTIONS.
PN 12172
2
READ AND UNDERSTAND THIS
OWNER/OPERATORS MANUAL.
BE COMPLETELY FAMILIAR WITH
THE CONTROLS AND THE PROPER USE OF THIS EQUIPMENT
OBTAIN AND WEAR SAFETY
GLASSES AND USE HEARING
PROTECTION AT ALL TIMES
WHEN OPERATING THIS MACHINE.
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE, REMOVE THE KEY,
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG
AND MAKE SURE ALL MOVING PARTS HAVE COME TO A
COMPLETE STOP.
KEEP HANDS AND FEET
OUT OF INLET AND DISCHARGE OPENINGS
WHILE MACHINE IS OPERATING TO AVOID SERIOUS PERSONAL INJURY. STOP AND ALLOW
MACHINE TO COME TO A
COMPLETE STOP BEFORE CLEARING OBSTRUCTIONS.
6
PN 12250
CHECK BLADE BOLTS FOR
PROPER TORQUE AFTER EVERY 8 HOURS OF OPERATION.
CHECK BLADES AND ROTATE
OR RESHARPEN DAILY OR AS
REQUIRED TO KEEP BLADES
SHARP. REFER TO OWNERS MANUAL FOR INSTRUCTIONS. FAILURE TO DO SO MAY CAUSE POOR PERFORMANCE, DAMAGE OR PERSONAL INJURY AND WILL VOID
THE MACHINE WARRANTY.
PN 14942-00
7
PN 12173
3
DO NOT OPERATE THIS
EQUIPMENT IN THE VICINITY OF BYSTANDERS. DO NOT ALLOW
CHILDREN TO OPERATE THIS EQUIPMENT.
ALWAYS STAND CLEAR
OF DISCHARGE AREA WHEN OPERATING THIS MACHINE.
KEEP FACE AND BODY AWAY FROM DISCHARGE AREAS.
PN 12174
4
DO NOT OPERATE MACHINE WITHOUT SHIELDS IN PLACE. FAILURE
TO DO SO MAY CAUSE SERIOUS
INJURY OR DEATH.
5" and 8" Skid Steer Chipper
READ AND UNDERSTAND YOU OWNERS MANUAL BEFORE
OPERATING. IF OWNERS MANUAL WAS NOT INCLUDED OR
YOU HAVE ANY QUESTIONS, PLEASE CALL 800.247.7335 OR
701.282.5520 (U.S.A.)
8
PN 18287-00
3
SAFETY
9
FEED ROLLER
SUPPORT MUST
BE SECURED
IN THE UP POSITION PRIOR
TO SERVICING
CHIPPER FEED
AREA. THE FEED
ROLLER CAN FALL AND CAUSE SEVERE BODILY HARM. CONSULT OWNERS MANUAL FOR PROPER METHOD OF SECURING FEED ROLLER SUPPORT. LOWER FEED ROLLER BEFORE
OPERATING CHIPPER.
PN 18983-00
10
DO NOT OPERATE THIS
EQUIPMENT IN THE VICINITY
OF BYSTANDERS. DO
NOT ALLOW CHILDREN TO
OPERATE THIS EQUIPMENT.
ALWAYS STAND CLEAR OF
DISCHARGE AREA WHEN
OPERATING THIS MACHINE.
KEEP FACE AND BODY AWAY
FROM DISCHARGE AREAS.
ROTATE THE DISCHARGE TUBE OVER THE HITCH
BEFORE TOWING AND LOCK SECURELY IN PLACE.
PN 32109-00
1.7 SAFETY DECAL LOCATIONS
The numbers below correspond to the decals in Section 1.6. Familiarize yourself with all of the safety and operational
decals on the machine and the associated hazards. See the engine owner’s manual or contact the engine manufacturer
for engine safety instructions and decals. Make certain that all safety and operating decals on this machine are kept
clean and in good condition. Decals that need replacement must be applied to their original locations.
1
6
7
10
2
3
8
4
5
9
4
5" and 8" Skid Steer Chipper
2
ASSEMBLY
Section
2.1 ATTACH DISCHARGE TUBE - CH500H
1. Attach one clamping ring(1) and one spacer ring(2) to
discharge tube base(3) using three 3/8 x 1 1/4" bolts(4)
and nylock nuts(5). Tighten leaving 1/16" gap to assist
in mounting to flange. See Figure 2.1.
WARNING
If any bolts or nuts are dropped in the machine, be
sure to remove them before starting the machine.
Remove items from the shredder area by removing
the discharge screen.
5
3
2
1
4
Figure 2.1, Attach clamp ring and spacer
2. Slide the tube onto the mounting flange on the chipper
frame. The discharge clamp(1) should slide underneath
the lip of the flange. Tighten the bolts and nuts to
secure it.
3. Install the second half of the spacer(2) and clamp
ring(1) on the discharge tube with 3/8 x 1-1/4" bolts(4)
and nylock nuts(5).
NOTE
Keep nuts as tight as possible while allowing the
discharge tube to freely turn.
4. Attach lanyard with discharge pin (11) as shown in
Figure 2.2.
5. Lubricate the chute by applying grease to the grease
zerk at the base of the chute. Rotate the chute and
apply grease until the chute rotates freely.
6. Rotate the tube 360 degrees and lock it in place with
the lock pin to make sure it is mounted correctly.
7. Attach the discharge deflector(6) to the discharge tube.
Connect the deflector with two 5/16 X 1 1/4" bolts(7)
through the lower hole in the discharge tube. Run these
bolts through the inside of the tube, washer, deflector,
washer, and then knob(8).
8. Finish bolting the deflector to the tube with two 5/16 x
1" bolts(9) through the end hole in the discharge tube
and secure with 5/16 washers & nylock nuts(10).
11
2
1
4
Figure 2.2, Attach discharge tube
6
5
5" and 8" Skid Steer Chipper
9
7
10
8
Figure 2.3, Attach discharge deflector
5
ASSEMBLY
2.2 ATTACH DISCHARGE TUBE - CH800H
1. Attach one clamping ring(1) and one spacer ring(2) to
discharge tube base(3) using three 3/8 x 1 1/4" bolts(4)
and nylock nuts(5). Tighten leaving 1/16" gap to assist
in mounting to flange. See Figure 2.4.
5
3
2
Figure 2.4, Attach clamp ring and spacer
1
4
2. Slide the tube onto the mounting flange on the chipper
frame. The discharge clamp(1) should slide underneath
the lip of the flange. Tighten the bolts to secure it.
3. Install the second half of the spacer(2) and clamp
ring(1) on the discharge tube with 3/8 x 1-1/4" bolts(4)
and nylock nuts(5).
4. Attach lanyard with discharge pin (11) as shown in
Figure 2.5.
5. Lubricate the chute by applying grease to the grease
zerk at the base of the chute. Rotate the chute and
apply grease until the chute rotates freely.
6. Rotate the tube 360 degrees and lock it in place with
the lock pin to make sure it is mounted correctly.
7. Attach the discharge deflector(6) to the discharge tube.
Connect the deflector with two 5/16 X 1 1/4" bolts(7)
through the lower hole in the discharge tube. Run these
bolts through the inside of the tube, washer, deflector,
washer, and then knob(8).
8. Finish bolting the deflector to the tube with two 5/16 x
1" bolts(9) through the end hole in the discharge tube
and secure with 5/16 washers & nylock nuts(10).
6
9
7
10
8
11
5
2
1
4
Figure 2.5, Attach discharge tube
NOTE
Keep nuts as tight as possible while allowing the
discharge tube to freely turn.
Figure 2.6, Attach discharge deflector
2.3 MOUNTING THE CHUTE
2.3.1 MOUNTING THE CHUTE TO FEED ROLLER
HOUSING:
The chipper chute must be mounted to the feed roller
housing. On the CH800H the chute is held in place with
8 bolts, on the CH500H the chute is held in place with 6
bolts. Both models use a chute support.
1. Place the chute on the roller support weldment. Have
someone assist if necessary.
2. Align the chute with the mounting holes.
3. Insert all 6 or 8 (depending on model) 3/8” carriage bolts
into the mounting holes. The CH800H is mounted with
8 bolts. The CH500H is mounted with 6 bolts. It may
be helpful to align the holes with a punch.
4. Place washers and nuts on the opposite side of the
bolts and tighten to proper torque.
6
5" and 8" Skid Steer Chipper
Figure 2.7 - Mounting the Chute to the Roller Support.
2.3.2 MOUNTING THE CHUTE SUPPORT:
1. Make sure the chute is mounted to the roller support
weldment.
ASSEMBLY
2.4 MOUNTING THE FOUR-POSITION VALVE
1. Place the 4 position valve on the chipper chute over
the three pre-drilled mounting holes.
2. From the inside of the chipper chute, using the 5/16 x
3/4” bolts, and washers, thread the bolts into the fourposition valve.
3. Tighten 5/16” hardware to proper torque.
4. Attach the valve control lever according to Figure 2.9.
5. Tighten the 5/16” bolt to the proper torque.
2. Place the chute support underneath the chute.
3. The side of the chute support with the two mounting
holes is orientated towards the chipper base.
4. Attach the chipper chute to the base with the provided
3/8” bolts, washers and nuts. It may help to slightly lift
the chipper chute.
5. Align the other hole of the chipper chute support with
the hole in the chipper chute.
6. Insert the other 3/8” bolt , washer, and nut. Tighten to
proper torque.
Figure 2.9 - Mounting the Four Position Valve.
5/16" WASHER
SPACER
5/16" X 1-1/2" BOLT
Figure 2.10
Connecting the Valve Control Lever to the 4 Position Valve.
WASHER, 5/8"
5/16" WASHER
5/16" NUT
Figure 2.8 - Mounting the Chipper Chute Support.
5" and 8" Skid Steer Chipper
7
3
DISCHARGE
FEATURES & CONTROLS
Section
Understanding how your machine works will help you achieve the best results when using your machine. The following
descriptions dene the features and controls of your machine.
CHIPPER BLADE ACCESS COVER
Remove the two bolts to access the blades. Check the
sharpness of the blades every 5-15 hours and sharpen
as necessary.
CHIPPER CHUTE
Feed materials into the chipper chute to be chipped.
Follow all safety instructions.
DISCHARGE DEFLECTOR
The discharge deector can be used to aim the spray of
wood chips from the chipper.
DISCHARGE LOCK PIN
The discharge lock pin serves to lock the rotating
discharge tube. The discharge tube is free to pivot. To
engage the lock, insert the discharge lock pin into the
desired position.
EXTENSION TRAY
The chute extension tray is lowered by releasing the
latches. The extension tray then pivots down.
OWNER’S MANUAL
COMPARTMENT
DISCHARGE
DEFLECTOR
CHIPPER
BLADE
ACCESS
COVER
TUBE
FEED ROLLER
LIFT JACK
UNIVERSAL
SKID-STEER
MOUNT
DISCHARGE
LOCK PIN
FEED RATE
CONTROL
UNIVERSAL
SKID-STEER
MOUNT
FEED ROLLER
CONTROL ARM
EXTENSION
TRAY
CHIPPER
CHUTE
FEED RATE CONTROL
Adjust the feed roller speed with the hand crank located
below the chipper feed table. Use a slower feed roller
speed when feeding large branches into the chipper.
Increase the feed roller speed when feeding small
branches into the chipper. Turning the crank counterclockwise decreases the feed roller speed. Turning the
crank clockwise increases the feed roller speed.
FEED ROLLER CONTROL ARM
The feed roller control arm has four positions: reverse,
stop, forward, reverse.
Reverse: Reverses the direction of the feed roller. Use
this function to clear a plugged feed roller.
Stop: Stops the feed roller.
Forward: Engages the feed roller and pulls material into
the chipper.
Reverse: Reverses the direction of the feed roller.
FEED ROLLER LIFT JACK
Use the lift jack to raise the feed roller when servicing the
machine. See Section 5.7.
OWNER'S MANUAL COMPARTMENT
Conveniently stores your owner's and parts manuals.
UNIVERSAL SKID-STEER MOUNT
To mount the chipper on the skid steer, see Section 4.2
and 4.3
8
5" and 8" Skid Steer Chipper
4
Section
OPERATION
As with any other piece of outdoor equipment, getting the
feel for how your machine operates and getting to know
the best techniques for particular jobs are important to
overall good performance.
CHIPPING OPERATION
The chipping operation takes place on the front of the
machine, where hardened steel chipper blades are
mounted on a rotating disk assembly. Material fed into the
chipper chute is sliced into small chips and propelled out
through a discharge tube.
WARNING
Before operating your machine, be sure you read
and understand all safety, controls and operating
instructions in this owner's manual and on your
machine. Failure to follow these instructions can result
in serious injury or property damage.
WARNING
Move machine to a clear, level area outdoors before
starting. Do not operate in the vicinity of bystanders.
Make sure cutting chamber is empty before starting.
3. Drive the skid steer forward until the top edge of the
coupler is completely under the top flange on the
chipper.
4. Tilt the unit backward until the chipper is slightly off
the ground.
5. Kill the engine and exit the machine to push down the
wedges using the universal skid steer mount levers
(Figures 4.1 and 4.2). On automated models, stay in
the machine and engage the wedges.
WARNING
The wedges must extend through the holes in the
mounting frame of the chipper to securely fasten the
chipper to the universal skid steer mount. Failure to
secure wedges can allow attachment to come off and
cause injury or death.
4.1 HYDRAULIC FLOW RATES
HYDRAULIC FLOW RATES
MINIMUMMAXIMUM
CH500H15 gallons/min22 gallons/min
CH800H25 gallons/min38 gallons/min
WARNING
Exceeding the recommended ow rates can cause
severe damage and void the chipper warranty!
4.2 MOUNTING CHIPPER TO SKID STEER
The chipper can be mounted to the skid steer in two
locations. The recommended location is with the feed
chute sitting at the front of the loader. However, if space
is a concern, the unit can be mounted with the feed table
sitting to the left of the machine.
1. Tilt the universal skid steer mount forward.
2. Make sure that the wedges are fully raised.
Figure 4.1 - Connecting the Skid Steer
Figure 4.2 - Securing the Wedges
5" and 8" Skid Steer Chipper
9
OPERATION
4.3 INSTALL FLUSH FACE COUPLERS
WARNING
Hydraulic lines may be under pressure due to testing
done at the factory.
The skid steer chipper is equipped to attach to ush face
couplers (Figure 4.3). The chipper is shipped with -12
sized hydraulic couplers tted on the hoses. A tie wrap is
used to indicate the pressure line. Be sure to connect the
hydraulic hoses to the proper ports.
If the skid steer is tted with anything other than -12 sized
ush face couplers on the main lines, it will be necessary
to replace the couplers supplied with the chipper.
The chippers are also equipped with a case drain hose.
The case drain is used to eliminate pressure on the
chipper’s hydraulic motor. The motor is rated for 250 to
300 psi of back pressure.
Most high ow skid steer loaders are equipped with a case
drain line. Standard ow skid steer loaders typically are not.
If the back pressure is over 300 psi, a case drain line
will have to be added. Contact your skid steer dealer for
details.
Figure 4.3 - Installed Couplers
4.4 PRE-OPERATION
IMPORTANT
NOT ADDING A CASE DRAIN LINE VOIDS THE
CHIPPER WARRANTY!
TO CONNECT:
1. Before connecting, make sure to relieve the hydraulic
pressure in the skid steer using the skid steer system.
2. Remove dirt and debris from the surface of the couplers.
3. Visually check the couplers for damage; replace if
damage is found.
4. Install the male coupler into the female coupler. Full
connection is made when the ball release sleeve slides
forward on the female coupler.
5. Turn the sleeve so that it is rotated away from the
locking pin to prevent accidental disconnection.
6. Repeat the procedure for all hoses, including the
smaller case drain hose.
TO DISCONNECT:
1. Relieve the hydraulic pressure in the skid steer using
the skid steer system.
WARNING
Do not attempt to bypass the safety systems of the
skid steer loader.
1. Wear appropriate eye, face, and hearing protection.
Wear gloves that fit tight against the wrist.
2. Remove the latch from the side of the feed table.
3. Lower the chipper feed table.
4. Check that the feed roller is clear of material.
5. Place the feed roller control in the “stop” position.
6. Push down the latch and rotate the discharge chute to
the desired position.
7. Release the handle and move the chute until it locks
the chute in position.
2. Rotate the ball sleeve so the grooves are aligned with
the pins in the female coupler.
3. Retract the sleeve on the female coupler until the
couplers disconnect.
4. Repeat the procedure for all hoses.
10
5" and 8" Skid Steer Chipper
Figure 4.5 - Antiluce Connector
OPERATION
4.5 STARTING THE CHIPPER
Running the skid steer chipper is a one- or two-man
operation. If the system mandates an operator in the
driveseat, two people are needed. The chipper engages
with the hydraulics of the skid steer, as do most skid steer
powered attachments.
1. Set parking brake.
2. Ensure the feed roller is in the neutral position.
3. Engage the hydraulics of the skid steer to supply power
to the unit. The chipper will start to spin.
4. Place the feed roller in the operating position and bring
the unit up to speed.
5. The chipper is ready to chip.
4.6 STOPPING THE CHIPPER
1. Disengage the feed roller after all material has been
cleared from the chipper.
2. Slow down the engine of the skid steer to idle and after
several seconds disengage the skid steer hydraulics.
4.7 OPERATING THE CHIPPER
WARNING
Never lean over the chipper chute to push objects into the
cutting device. Use a push stick or brush paddle.
Never use shovels or forks to feed brush. They can
cause extensive damage if they contact the blades.
In addition, metal pieces can be ejected from the
chipper chute and cause serious injury or death.
Never feed brush into the chute with your feet.
Never use hands or feet to clear materials that build up in
the chute.
CAUTION
Obtain and wear safety glasses at all times when
operating the machine.
Do not wear loose fitting clothing.
The operator should always wear heavy boots, gloves,
pants and a long-sleeved shirt.
Use common sense and practice safety to protect
yourself from branches, sharp objects, and other
harmful objects.
WARNING
Read and follow all safety instructions in this manual.
Failure to operate the machine in accordance with
the safety instructions MAY RESULT IN PERSONAL
INJURY!
WARNING
To prevent personal injury or property damage: shut
off engine and make sure that all moving parts have
come to a complete stop before, servicing, adjusting
or repairing. Disconnect the battery and remove
ignition key where applicable.
The machine chips a variety of materials into a more
readily decomposed or handled condition. The following
guidelines will help you get started.
1. Run unit at full operating speed before starting to
chip material.
2. Limbs fed in to the chipper chute must be less
than 5 inches in diameter for model CH500H and
8 inches for model CH800H. The CH500H is most
effective when chipping 3-inch material. For material 4-5
inches, adjust the feed rate if the chipper starts to bog
down. The CH800H is most effective when chipping
5-inch material. When feeding materials that are 6-8
inches in diameter, adjust the feed rate if the chipper
starts to bog down.
3. Trim side branches that cannot be bent enough to feed
into the chipper chute. Hold small diameter branches
together in a bundle and feed in simultaneously.
4. Exclude pieces of metal, rocks, bottles, cans, and
other foreign objects when feeding material into the
machine.
5. Feed brush from the side of the chipper chute, rather
than from the front. Step aside to avoid being hit by the
brush moving into the chipper.
6. Place limb, butt end first, into the chipper chute
until it contacts the chipper blades. The actual feed
rate of the limb into the chipper will depend on the type
of material fed and sharpness of the cutting blades.
7. If the engine slows to where it may stall, stop feeding
material and allow the engine to recover. Feed material
more evenly.
8. If the chipper jams, remove the branch and rotate it
before reinserting it into the chute. Alternately insert
and retract the limb or insert continuously at a rate that
will not kill the engine.
9. Do not use the hydraulic system to clear a plugged
rotor. Raise the feed roller with the jack. Refer to
Section 5.7.
10. Alternate greener material with dry material to
lubricate the chipping blades for longer life and better
performance. Chipping dead, dry material will create
heat and dull the chipping blades quickly.
11. Sharpen the chipping blades periodically. Check
the sharpness of the blades every 5-15 hours. Refer
to the Service and Maintenance section for sharpening
instructions.
5" and 8" Skid Steer Chipper
11
5
SERVICE & MAINTENANCE
Section
5.1 MAINTENANCE SCHEDULE
The items listed in this service and maintenance schedule
are to be checked, and if necessary, corrective action
taken. This schedule is designed for units operating under
normal conditions. If the unit is operating in adverse or
severe conditions, it may be necessary for the items to be
checked and serviced more frequently.
SEE ENGINE OWNER’S MANUAL FOR FURTHER
ENGINE MAINTENANCE AND TROUBLESHOOTING
INFORMATION.
SERVICE AND MAINTENANCE SCHEDULE
WARNING
To prevent personal injury or property damage: shut
off engine and make sure that all moving parts have
come to a complete stop before, servicing, adjusting or
repairing. Disconnect the battery and remove ignition
key where applicable.
FREQUENCY
COMPONENTMAINTENANCE REQUIRED
ALL INTERNAL AND
EXTERNAL NUTS AND BOLTS
CHIPPER ANVIL
CHIPPER BLADES
ENTIRE MACHINECLEAN
GREASE ZERKSLUBE
HYDRAULIC OIL FILTERREPLACE
(1) PERFORM MORE FREQUENTLY WHEN CHIPPING DRY OR DIRTY WOOD.
As the Limited Warranty states, failure by the Owner to perform normal maintenance will void the machine’s warranty.
The aggressive, high-speed nature of chipping REQUIRES THE OWNER TO PERFORM THE ABOVE LISTED NORMAL
MAINTENANCE. Special consideration to maintain and re-torque the CHIPPER ANVIL, CHIPPER BLADES, AND ALL
INTERNAL AND EXTERNAL NUTS AND BOLTS is the sole responsibility of the Owner. Failure by the Owner to do so shall
be cause for denial of warranty.
5.2 REMOVING THE BLADES
WARNING
Chipping blades are sharp! Use caution when working
on machine to avoid injury.
1. Disconnect the hydraulic hoses from the skid steer.
2. Position the discharge chute to the side of the chipper.
3. Remove the two bolts on the chipper blade access
cover.
4. Tip the chute and housing away from the chipper to
expose the rotor and the blades.
CHECK TIGHTNESS
CHECK CLEARANCE AND RE-TORQUE TO
75 FT-LBS. (1)
CHECK SHARPNESS AND RE-TORQUE TO 25
FT-LBS FOR 5" AND 120 FT-LBS FOR 8"(1)
5. Use a pry bar between two of the fan blades to prevent
the chipper from rotating during blade removal and
installation.
6. Remove the blades making sure not to slip the wrench,
the chipper blades are sharp.
7. The chipper blades are reversible. If the blades have
not been reversed, flip the blades 180 degrees and
reinstall.
8. If the chipper blades need to be sharpened refer to
Section 5.4 of the manual.
9. Inspect all components of the chipper for damage and
replace if necessary.
BEFORE
EACH USE
EVERY 8
HOURS
EVERY 50
HOURS
EVERY
HOURS
200
12
5" and 8" Skid Steer Chipper
SERVICE & MAINTENANCE
WARNING
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
DISENGAGE THE HYDRAULICS AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
5.4 SHARPENING THE BLADES5.3 CHIPPER BLADE MAINTENANCE
The chipper blades will eventually become dull, making
chipping difcult and adding extra strain on the machine.
CHECK THE SHARPNESS OF THE BLADES EVERY
5 - 15 HOURS OF OPERATION AND SHARPEN AS
NEEDED.
Your blades need to be sharpened if:
•Machine vibrates severely when material is fed into the
chipper.
•Small diameter branches do not self-feed.
•Chips discharge unevenly or have stringy tails,
especially when chipping green branches.
Before you sharpen the chipping blades, check for
permanent damage. Replace the blade if:
•There are cracks, broken corners or nicks greater than
1/8" (see below).
CRACK
GREATER
THAN 1/8”
BROKEN
CORNER
NICK GREATER
THAN 1/8”
The blades can be ground on a bench grinder or by a
professional.
1. Never sharpen or grind the mounting surfaces of the
blades. This will cause the edge to roll and the blade will
be damaged, resulting in poor chipping performance.
2. Regrind the angled edge of the chipping blades to 45
degrees (Figure 5.1). Make sure some type of fixture is
used to correctly hold the blade at the proper angle.
3. Be careful when grinding so that the blade does not
become overheated and change color. This will remove
the heat-treated properties.
4. Use short grinding times and cool with water or some
type of liquid coolant.
5. Remove an equal amount off each blade to maintain
rotor balance.
6. Small imperfections such as nicks and burrs on the flat
side of the blade will not affect the chipping performance
of the machine.
7. For blades that have been repeatedly sharpened,
ensure that the sharpened surface extends past the
chipping slot opening. If it does not extend past the
opening, the blades should be replaced.
• The base of the cutting edge is worn or has been resharpened so that it no longer extends past the chipping
slot (see below).
CHIPPER
DISC
NEW
BLADE
CHIPPER
DISC
NEW
BLADE
CHIPPING
SLOT
CHIPPING
SLOT
CHIPPER
DISC
BLADE IS
TOO SHORT,
MUST BE
REPLACED
BLADE IS
TOO SHORT,
MUST BE
REPLACED
CHIPPER
DISC
CHIPPING
SLOT
CHIPPING
SLOT
45°
.25
45˚
SHARPENED
SURFACE
SHARPENED
SURFACE
.50”
MOUNTING SURFACE
(DO NOT GRIND)
Model CH500H
MOUNTING SURFACE
(DO NOT GRIND)
Model CH800H
SHARPENED
SURFACE
MOUNTING SURFACE
(DO NOT GRIND)
SHARPENED
SURFACE
MOUNTING SURFACE
(DO NOT GRIND)
5" and 8" Skid Steer Chipper
Figure 5.1
13
SERVICE & MAINTENANCE
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
DISENGAGE THE HYDRAULICS AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
WARNING
5.5 INSTALLING THE BLADES
1. Remove any accumulated material from the blade
pocket and the bottom of the chipper blade.
2. Reinstall the chipper blades and tighten the bolts
to a torque of 25 Ft-lbs. (CH500H) or 120 Ft-lbs.
(CH800H).
3. Check the blade/anvil clearance and adjust if necessary.
4. Close the chipper housing and secure with removed
bolts to a torque of 25-28 Ft-lbs.
5. Reconnect machine hydraulics.
5.6 SETTING BLADE CLEARANCE
The chipping blades should clear the anvil by 1/16 to 1/8
inch. To adjust the blade clearance, proceed as follows:
1. Loosen the two (CH500H) or three (CH800H) anvil
bolts located underneath the feed roller housing (see
Figure 5.2).
2. Open the chipper blade access cover to view the gap
between the blades and anvil
3. On the CH500H, move the anvil assembly in or out by
turning the nuts on the block adjuster weldment.On the
CH800H, with the three anvil bolts loosened, adjust the
anvil to the desired position.
4. It is important to ensure that the minimum gap between
the chipping anvil and ALL chipping blades is 1/16". All
chipping blades should be rotated until even with the
chipping anvil and then measured. Failure to do so
can result in the chipping blades striking the chipping
anvil causing serious injury or death.
5. If the anvil cannot be moved to specifications due to
wear, rotate the anvil or replace the anvil.
6. Secure all hardware and adjust to torque.
5.7 RAISING THE FEED ROLLER
The feed roller lift jack is used to raise the feed roller to service
the machine or to clear material that has gotten wedged in
or behind the feed roller. To raise the feed roller:
1. Stop skid steer engine, disengage hydraulics, and allow
the machine to come to a complete stop.
2. Position the chipper chute to the side of the chipper.
3. Remove the two bolts on the chipper blade access
cover.
4. Tip the cover away from the chipper to expose the rotor
and the blades.
5. Turn the check valve located on the bottom of the jack
clockwise, engaging the jack.
6. Remove the lock pin from its storage position (see
figure below).
7. Pump the handle to raise the feed roller until the lock pin
position aligns with one of the support bracket holes.
8. Secure the position by putting the lock pin through the
support bracket and lock pin position. This will ensure
the feed roller cannot fall from the upright position.
9. Service the machine.
10. To lower the feed roller support, remove the lock
pin and then turn check valve counterclockwise to
disengage the pump.
11. Replace lock pin in storage position.
12. Lower access cover and reattach the two bolts.
The feed roller must be secured in the up position prior
to servicing the chipper feed area. Failure to do so can
result in serious injury or death.
WARNING
50
h
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
DISENGAGE THE HYDRAULICS AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
5.8 LUBRICATION
Lubricate the machine periodically with a lithium-based
grease. Extreme working conditions will require more
frequent greasing.
Grease the following points every 50 hours of operating
time:
SERVICE & MAINTENANCE
IMPORTANT
Polyurea and lithium-based greases are not
compatible. Mixing the two grease types may lead to
premature failure.
Figure 5.4 - Grease every 50 hours
Figure 5.7 - Grease every 50 hours
Figure 5.8 - Grease every 50 hours
Figure 5.5 - Grease every 50 hours
Figure 5.6 - Grease every 50 hours
Figure 5.9 Same Zerk as Figure 5.4, shown with shield removed.
Do not over grease bearings. Overlling can lead to
excessive heat and/or unseating of the seals. Add
grease slowly and under light pressure. Whenever
possible, rotate bearing slowly while lubricating.
5" and 8" Skid Steer Chipper
Figure 5.10 - Grease Yearly
NOTE
15
6
TROUBLESHOOTING
Section
Before performing any of the corrections in this troubleshooting chart, refer to the appropriate information contained in
this manual for the correct safety precautions and operating or maintenance procedures. Contact your dealer or the
factory for service problems with the machine.
PROBLEMPOSSIBLE CAUSEREMEDY
1. Reverse or sharpen blades.
Hard to feed chipper.
1. Dull chipper blades.
2. Obstructed discharge.
3. Improper blade clearance.
2. Use branch or similar object to clear
discharge.
3. Adjust clearance between chipper block
and chipper blades.
Feed roller does not engage.
Excessive vibration while
running.
Rotor will not turn.1. No hydraulic flow.
Does not discharge chips.1. Not enough hydraulic flow.
Chipper does not seat
properly on the skid steer.
1. Low hydraulic flow due to low
engine RPM.
1. Chipper not correctly attached to
skid steer.
2. Damaged chipper blades.
1. Wedges are not fully extended.
2. Mud, dirt or stones are lodged
between the chipper and the skid
steer.
1. Move loader engine speed to higher
RPM.
1. Check for correct mounting of the chipper
to the skid steer.
2. Replace damaged blades.
1. Check quick couplers connection. Check
for damaged hose ends and fittings.
1. Make sure enough flow is provided by the
skid steer.
1. Retract wedges.
2. Remove debris from between the chipper
and the skid steer.
16
5" and 8" Skid Steer Chipper
7
SPECIFICATIONS
Section
SPECIFICATIONS
ROTOR SPEED2000 RPM AT 15 GPM1500 RPM AT 25 GPM
FRAME MATERIAL
CHUTE SIZE32" X 36"32" X 36"
DRIVE SYSTEMHYDRAULICSHYDRAULICS
SKID-STEER HYDRAULICSSTANDARD OR HIGH-FLOWHIGH-FLOW
*CONTINUOUS CHIPPING SIZE RATING REFERS TO THE SUGGESTED FEEDING SIZE OF LIMBS FOR NORMAL OPERATIONS. LIMBS UP TO THE CHIPPER OPENING SIZE MAY BE FED, BUT DECREASED PERFORMANCE WILL OCCUR.
1/4" THICK STEEL CONSTRUCTION
360 DEGREES360 DEGREES
1/4" THICK STEEL CONSTRUCTION
7.1 SPECIAL TORQUE REQUIREMENTS
SPECIAL TORQUE REQUIREMENTS
LOCATION ON MACHINEHARDWARE DESCRIPTION
CH500H CHIPPER BLADE
MOUNTING BOLTS
CH800H CHIPPER BLADE
MOUNTING BOLTS
5/16" X 1-1/4" HEX HD GRADE 8
BOLTS (QTY 8)
1/2" X 2-1/2" FLAT HD SKT. (QTY 12)120 FT-LBS.163 N.m
5" and 8" Skid Steer Chipper
TORQUE
(UNIFIED INCH)
25 FT-LBS.34 N.m
TORQUE
(METRIC)
17
SPECIFICATIONS
7.2 BOLT TORQUE
The tables below are for reference purposes only and their use by anyone is entirely voluntary, unless otherwise noted.
Reliance on their content for any purpose is at the sole risk of that person and any loss or damage resulting from the
use of this information is the responsibility of that person.
SAE
SAE - 2
SAE - 5
SAE - 8
BOLT DIAMETER
Grade
and
Head
A
Markings
ENGLISH
BOLT DIAMETER (A)
1/4”7.55.51181612
5/16”151123173425
3/8”272041306145
7/16”413068509570
1/2”685010275149110
9/16”977014911 0203150
5/8”12290203150312230
3/4”217160353260515380
7/8”230170542400814600
1”2982207865801220900
1-1/8”407300108580017361280
1-1/4”5704202631194024681820
SAE 2SAE 5SAE 8
N.mFt-lb.N.mFt-lb.N.mFt-lb.
BOLT TORQUE *
* Torque value for bolts and
capscrews are identied by their
head markings.
Torque gures indicated above
are valid for non-greased or nonoiled threads and heads unless
otherwise specied. Therefore,
do not grease or oil bolts or
capscrews unless otherwise
specied in this manual. When
using locking elements, increase
torque values by 5%.
METRIC
Grade
and
Head
Markings
4.8
4.8
8.8
8.810.9
10.9
12.9
12.9
BOLT DIAMETER
A
METRIC
BOLT DIAMETER
(A)
M30.50.4------
M432.2------
M554------
M664.5118.517121914.5
M81511282040304735
M102921554080609570
M1250379570140105165120
M148060150110225165260190
M1612592240175350255400300
M18175125330250475350560410
M20240180475350675500800580
M223302506504759256751075800
M24425310825600115085013501000
M2762545012008751700125020001500
4.88.810.912.9
N.mFt-lb.N.mFt-lb.N.mFt-lb.N.mFt-lb.
BOLT TORQUE *
18
5" and 8" Skid Steer Chipper
8
OPTIONS
Section
CH800H
PART NUMBERDESCRIPTION
76293-00CHIPPER BLADE KIT, CH800H
72493CHIPPER BLADE KIT, CH500H
36597-00KIT, VALVE SEAL FOR 4 POSITION VALVE, PN 13897-00