Thank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured
to give years of dependable performance. To keep your machine operating at peak efciency, it is necessary to adjust
it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your
machine. Please read and understand this manual before operating your machine.
If you have any questions or comments about this manual, please call us toll-free at 1.888.645.4520.
If you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat Dealer.
This document is based on information available at the time of its publication. ECHO Bear Cat is continually making
improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements
to our product without obligation for equipment previously sold.
PLEASE SEND US YOUR WARRANTY CARD
A warranty card is included in your owner's kit packaged with your machine. Please take the time to ll in the information
requested on the card. When you send your completed card to us, we will register your machine and start your coverage
under our limited warranty or go to bearcatproducts.com/warranty/warranty-registration/.
FOR MACHINE SERVICE OR PARTS:
For service assistance, contact your nearest authorized
ECHO Bear Cat dealer or the factory. For parts, contact
your authorized dealer. The parts manual for your machine
is available at http://bearcatproducts.com/main/support/
index_html. Your dealer will need to know the identication
number of your machine to provide the most efcient
service. See below for information on how to identify and
record the identication number for your machine.
FOR ENGINE SERVICE OR PARTS:
For engine service or parts, contact your nearest authorized
engine dealer. ECHO Bear Cat does not handle any parts,
repairs or warranties for engines.
IDENTIFICATION NUMBER LOCATION
Your machine will have either a serial number or vehicle
identication number (VIN). VINs are located on the left
side of the trailer frame near the hitch. They are 17-digit
numbers of the format: 5VJAA001XXWXXXXXX. Serial
numbers are located on the machine body. They are
6-digit numbers.
Record your identication number in the space provided
and on the warranty registration card.
ORDERING PARTS
Only genuine ECHO Bear Cat replacement parts should
be used to repair the machine. Replacement parts
manufactured by others could present safety hazards,
even though they may t on this machine. Replacement
parts are available from your ECHO Bear Cat dealer.
This warranty applies to all ECHO Bear Cat Outdoor Power Equipment manufactured by Crary Industries Inc.
Crary Industries warrants to the original owner each new ECHO Bear Cat product to be free from defects in
material and workmanship, under normal use and service. The warranty shall extend, from date of purchase,
3 years (U.S. and Canada only (2 years outside U.S. and Canada)) for Consumer use of the product, 1 year
for Commercial applications and 6 months for Rental applications.
“Consumer” defined as: complete unit for personal, residential or non-income producing use.
“Commercial” defined as: complete unit for commercial, institutional, property management, agricultural,
horticultural or income producing use.
“Rental” defined as: complete unit for rental purposes to produce income.
*Models SC2170, SC2206 & SC3206 are classified as Consumer grade products and will not qualify for
warranty coverage if used for Commercial or Rental purposes.
The product is warranted to the original owner as evidenced by a completed warranty registration on file at
Crary Industries. Replacement parts are warranted for (90) days from date of installation.
THE WARRANTY REGISTRATION MUST BE COMPLETED AND RETURNED TO CRARY INDUSTRIES
WITHIN 10 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY
WILL BE VOID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling ECHO
Bear Cat dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material
or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted
repair by anyone other than an authorized ECHO Bear Cat dealer as well as subsequent failure or damage
that may occur as a result of that work will not be paid under this warranty. Crary Industries does not warrant
replacement components not manufactured or sold by Crary Industries.
ENGLISH
1. This warranty applies only to parts or components that are defective in material or workmanship.
2. This warranty does not cover normal wear items including, but not limited to: bearings, belts, pulleys,
filters, chipper blades, shredder flails or knives.
3. This warranty does not cover normal maintenance, service or adjustments.
4. This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper
maintenance.
5. This warranty does not cover damage due to improper setup, installation or adjustment.
6. This warranty does not cover damage due to unauthorized modifications of the product.
7. Engines are warranted by the respective engine manufacturer and are not covered by this warranty.
Crary Industries is not liable for any property damage, personal injury or death resulting from the unauthorized
modification or alteration of an ECHO Bear Cat product or from the owner’s failure to assemble, install, maintain
or operate the product in accordance with the provisions of the Owner’s manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not
limited to loss of crops, loss of profits, rental of substitute equipment or other commercial loss.
This warranty gives you specific legal rights. You may have other rights that may vary from area to area.
Crary Industries makes no warranties, representations or promises, expressed or implied as to the performance
of its products other than those set forth in this warranty. Neither the dealer nor any other person has any
authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the
terms or limitations of this warranty in any way. Crary Industries, at its discretion, may periodically offer limited,
written enhancements to this warranty.
CRARY INDUSTRIES RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS OF
ITS PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS PRODUCTS.
The Owner/Operator's manual uses this symbol to alert
you of potential hazards. Whenever you see this symbol,
read and obey the safety message that follows it. Failure
to obey the safety message could result in personal injury, death or property damage.
CAUTION
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury.
WARNING
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury.
DANGER
Indicates an imminently hazardous situation that, if
not avoided, will result in death or serious injury.
1.2 BEFORE OPERATING
1. Read and understand this owner’s manual. Be
completely familiar with the controls and the proper
use of this equipment.
2. Familiarize yourself with all of the safety and operating
decals on this equipment and on any of its attachments
or accessories.
3. Keep safety decals clean and legible. Replace missing
or illegible safety decals.
4. Obtain and wear safety glasses
and use hearing protection at
all times when operating this
machine.
5. Avoid wearing loose fitted
clothing. Never operate this
machine while wearing clothing
with drawstrings that could wrap
around or get caught in the machine.
6. Do not operate this machine if you are under the
influence of alcohol, medications, or substances that
can affect your vision, balance or judgement. Do not
operate if tired or ill. You must be in good health to
operate this machine safely.
7. Do not operate this equipment in the vicinity of
bystanders. Keep the area of operation clear of all
persons, particularly small children. It is recommended
that bystanders keep at least 50 feet (15 meters) away
from the area of operation.
8. Do not allow children to operate this equipment.
9. Use only in daylight or good artificial light.
10. Do not operate machine without shields in place.
Failure to do so may cause serious injury or death.
11. Keep all guards, deflectors, and shields in good working
condition.
12. Before inspecting or servicing any part of this machine,
shut off the machine and make sure all moving parts
have come to a complete stop.
13. Check that all screws, nuts, bolts, and other fasteners
are secured, tightened and in proper working condition
before starting the machine.
14. Do not transport or move machine while it is operating
or running.
ENGLISH
4.5 INCH CHIPPER
1
SAFETY
1.3 OPERATION SAFETY
1. Always stand clear of discharge area when operating
this machine. Keep face and body away from feed
and discharge openings.
2. Keep hands and feet out of feed
and discharge openings while
machine is operating to avoid serious
personal injury. Stop and allow
machine to come to a complete stop before clearing
obstructions.
3. Set up your work site so you are not endangering traffic
and the public. Take great care to provide adequate
warnings.
4. Do not climb on machine when operating. Keep proper
balance and footing at all times.
5. Check cutting chamber to verify it is empty before
starting the machine.
6. The disk will continue to rotate after being disengaged.
Shut off the machine and make sure all moving parts
have come to a complete stop before inspecting or
servicing any part of the machine.
1.4 PTO SAFETY
1. Read and follow instructions on PTO safety decals.
2. Stay alert and pay attention when PTO is operating.
3. Keep bystanders, especially children, away from PTO
driveline.
4. Check the driveline to ensure it is attached securely
to the power supply.
5. Keep guards and
shields in place at all
times while operating.
Disengage PTO, shut
off power source, and
make sure all moving
parts have come to a
complete stop before
removing guards or
shields.
6. Clothing worn by operator must be fairly tight. Never
wear loose fitted jackets, shirts, or pants when working
around the PTO. Tie long hair back or put under a
cap.
7. Do not insert branches with a diameter larger than
the max chipper capacity into machine or machine
damage may occur.
8. When feeding material into machine, do not allow
metal, rocks, bottles, cans or any other foreign material
to be fed into the machine.
9. Ensure debris does not blow into traffic, parked cars,
or pedestrians.
10. Keep the machine clear of debris and other
accumulations.
11. Do not allow processed material to build up in the
discharge area. This may prevent proper discharge
and can result in kickback of material through the feed
opening.
12. If the machine becomes clogged, the cutting mechanism
strikes any foreign object, or the machine starts
vibrating or making an unusual noise, shut off machine
immediately and make sure all moving parts have
come to a complete stop. After the machine stops: A)
Inspect for damage, B) Replace or repair any damaged
parts, and C) Check for and tighten any loose parts.
13. Check blade bolts for proper torque after every 8 hours
of operation. Check blades and rotate or resharpen
daily or as required to keep blades sharp. Failure to do
so may cause poor performance, damage or personal
injury and will void the machine warranty.
7. Keep hydraulic hoses, electric cords, chains and other
9. Before inspecting or servicing the PTO drive area,
disengage the driveline, shut off power source, remove
ignition key, and make sure all moving parts have come
to a complete stop.
10. Keep hands, feet, and clothing away from all PTO
drive parts.
11. Do not clean, lubricate or adjust the PTO shaft when
it is running.
1.5 MAINTENANCE/STORAGE SAFETY
1. Before inspecting, servicing, storing, or changing
an accessory, shut off the machine and make sure
all moving parts have come to a complete stop.
Disconnect the battery and remove the ignition key
where applicable.
2. Replace any missing or unreadable safety decals.
Refer to the safety decal section for part numbers.
3. Allow machine to cool before storing in an enclosure.
4. Store the machine out of reach of children.
2
4.5 INCH CHIPPER
SAFETY
1.6 SAFETY DECALS
1.9 SAFETY DECALS
See Section 1.7 for decal locations. Familiarize yourself with all of the safety and operating decals on the machine
and the associated hazards. See the engine owner’s manual or contact the engine manufacturer for engine safety
instructions and decals. Make certain that all safety and operational decals on this machine are kept clean and in good
condition. Decals that need replacement must be applied to their original locations.
PN 12168
PN 12168
1
CONTACT WITH ROTATING
DRIVELINE CAN CAUSE
DEATH. DO NOT OPERATE
WITHOUT ALL DRIVELINE,
TRACTOR AND EQUIPMENT
SHIELDS IN PLACE. ENSURE
THE DRIVELINE IS SECURELY
ATTACHED AT BOTH ENDS
AND DRIVELINE SHIELDS
THAT TURN FREELY ON THE DRIVELINE ARE IN PLACE.
2
KEEP HANDS AND FEET OUT OF INLET AND
DISCHARGE OPENINGS WHILE MACHINE IS
OPERATING TO AVOID SERIOUS PERSONAL
INJURY. STOP AND ALLOW MACHINE TO COME
TO A COMPLETE STOP BEFORE CLEARING
OBSTRUCTIONS.
3
READ AND UNDERSTAND THIS
OWNER/OPERATORS MANUAL. BE
COMPLETELY FAMILIAR WITH THE
CONTROLS AND THE PROPER USE
OF THIS EQUIPMENT
OBTAIN AND WEAR SAFETY GLASSES
AND USE HEARING PROTECTION AT
ALL TIMES WHEN OPERATING THIS
MACHINE.
PN 12169
PN 12169
P/N 12172
PN 12172
PN 12174
PN 12174
5
DO NOT OPERATE MACHINE WITHOUT
SHIELDS IN PLACE. FAILURE TO DO
SO MAY CAUSE SERIOUS INJURY OR
DEATH.
PN 12174
P/N 12175
PN 12175
6
KEEP HANDS AND FEET OUT
OF INLET AND DISCHARGE
OPENINGS WHILE MACHINE
IS OPERATING TO AVOID
SERIOUS PERSONAL INJURY.
STOP AND ALLOW MACHINE
TO COME TO A COMPLETE
STOP BEFORE CLEARING
OBSTRUCTIONS.
P/N 12250
PN 12250
7
CHECK BLADE BOLTS
FOR PROPER TORQUE
AFTER EVERY 8 HOURS OF
OPERATION. CHECK BLADES
AND ROTATE OR RESHARPEN
DAILY OR AS REQUIRED TO
KEEP BLADES SHARP. REFER
TO OWNERS MANUAL FOR INSTRUCTIONS. FAILURE TO DO SO
MAY CAUSE POOR PERFORMANCE, DAMAGE OR PERSONAL
INJURY AND WILL VOID THE MACHINE WARRANTY.
ENGLISH
BEFORE INSPECTING OR SERVICING
ANY PART OF THIS MACHINE, SHUT
OFF POWER SOURCE, DISCONNECT
SPARK PLUG WIRE FROM SPARK
PLUG AND MAKE SURE ALL MOVING
PARTS HAVE COME TO A COMPLETE
STOP.
PN 12173
PN 12173
4
DO NOT OPERATE THIS
EQUIPMENT IN THE VICINITY
OF BYSTANDERS. DO NOT
ALLOW CHILDREN TO OPERATE
THIS EQUIPMENT. ALWAYS
STAND CLEAR OF DISCHARGE
AREA WHEN OPERATING THIS
MACHINE. KEEP FACE AND BODY
AWAY FROM DISCHARGE AREAS.
8
READ AND UNDERSTAND YOUR OWNERS MANUAL
BEFORE OPERATING. IF OWNERS MANUAL WAS NOT
INCLUDED OR YOU HAVE ANY QUESTIONS, PLEASE CALL
800.247.7335 OR 701.282.5520 (U.S.A.)
4.5 INCH CHIPPER
PN 14942-00
PN 14942-00
3
SAFETY
1.7 SAFETY DECAL LOCATIONS
The numbers below correspond to the decals in Section 1.6. Familiarize yourself with all of the safety and operational
decals on the machine and the associated hazards. See the engine owner’s manual or contact the engine manufacturer
for engine safety instructions and decals. Make certain that all safety and operating decals on this machine are kept
clean and in good condition. Decals that need replacement must be applied to their original locations.
6
3
6
5*
6
4
2
7
8
1
4
4.5 INCH CHIPPER
2
Section
ASSEMBLY
2.1 DISCHARGE CAP ASSEMBLY
1. Move the chipper deflector weldment located inside
the chipper housing to the down position (Figure 2.1).
Figure 2.1, Chipper deflector weldment
2. Slide the discharge cap onto the chipper housing,
ensuring that the weldment bolts fit in the notches on
the disk cover (Figure 2.2). Install two 5/16" serrated
flange nuts on the weldment bolts.
3. Insert two 3/8 x 5-1/2" bolts into the bolt holes on the
chipper housing and tighten using 3/8" washers and
3/8" nylock nuts.
2.2 CHUTE ASSEMBLY
Attach the chipper chute to the chipper housing using
four 3/8 x 1" carriage bolts, washers and locknuts (Figure
2.3). Use two bolts on each side. Install with nuts on the
Attach the chipper chute extension to the chipper chute
using six 3/8 x 1" carriage bolts, 3/8" washers and 3/8" nuts
(Figure 2.4). Use three bolts on each side.
4.5 INCH CHIPPER
CHIPPER CHUTE
EXTENSION
3/8” x 1”
CARRIAGE
BOLTS
CHIPPER
CHUTE
Figure 2.4, Chipper chute extension
5
ASSEMBLY
2.4 PTO DRIVELINE CONNECTION
The driveline supplied with this machine may need to be
cut to a shorter length for proper operation with the tractor
being used. To determine if driveline will need to be cut,
follow steps below or consult attached driveline manual.
1. BEFORE ATTACHING THE DRIVELINE: attach the
machine to the tractor with three-point hitch system.
2. Raise and lower machine on three-point hitch to determine
the shortest possible working distance between the tractor
PTO shaft and the drive shaft of the machine.
3. Pull the driveline apart so the two pieces are separated.
Connect the piece with 6-splined connector to tractor
and the other piece to the machine.
4. Position installed driveline halves parallel to one another.
(Photo below is example of driveline overlap.)
IMPORTANT
• The tractor must have a standard 540 RPM PTO shaft.
• If the tractor has an electric PTO clutch, consult your dealer
for correct operating procedures.
• Consult the attached GKN Walterscheid driveline manual for
complete service and maintenance recommendations.
7. After cutting plastic tubes, measure 1-9/16" (40mm)
from the ends of both newly cut plastic tubes.
8. Mark the inner steel shafts and cut both shafts at 1-9/16"
(40mm) as shown in photos below.
5. On larger outer tube, measure back 1-1/4" (32mm)
from lower yoke shield and mark plastic tube. Repeat
this process for smaller inner plastic tube measuring
1-1/4" (32mm) back from upper yoke shield.
YOKE
SHIELD
1-1/4" FROM SHIELD
OUTER
TUBE
YOKE
SHIELD
STEEL
SHAFT
STEEL
SHAFT
1-9/16" (40mm)
OUTER
TUBE
INNER
TUBE
9. File both shaft ends to remove sharp edges and slide
the driveline pieces back together.
10. When you have confirmed that the driveline is the
correct length for your tractor, connect the driveline
to the chipper rotor shaft using key stock and two set
screws in the owner’s kit.
11. Connect the opposite end of the PTO shaft to the
tractor.
6. Remove driveline pieces (for ease of cutting) and cut
ONLY the outer and inner plastic tubes.
6
4.5 INCH CHIPPER
3
Section
FEATURES & CONTROLS
1. Three point hitch connection: Mounts chipper to
tractor three point hitch.
2. PTO shaft: Connects chipper to tractor PTO shaft.
Avoid driveline angles over 20 degrees on PTO shaft
when unit is in use. NOTE: Minimum and maximum
telescoping on the PTO shaft is 18.11" to 24.49".
This will leave a 6.43" overlap. See Section 2.8 for
instructions on checking shaft length.
3. Front belt shield: Covers the chipper drive pulley.
4. Rear belt shield: Covers the PTO driven pulley.
5. Belt engagement lever: During engine start-up,
the engagement handle must be in the disengaged
position. Engage the rotor by slowly moving the
engagement handle to the engaged position, allowing
the rotor to speed up gradually, and then increase the
throttle to full throttle position. Engaging the clutch too
7
3
quickly with the engine at full or half throttle will bog
down the engine and will shorten the life of the belt.
To disengage the rotor, first idle the engine down and
then move the engagement handle to the disengaged
position.
6. Chipper chute: Feed materials to be chipped through
the chipper chute.
7. Rotor access cover: Remove to expose chipper
blades.
8. Discharge cap: Chipped materials exit through
the discharge cap. A discharge tube is an available
alternative.
ENGLISH
2
5
6
4
1
8
4.5 INCH CHIPPER
7
4
Section
OPERATION
CAUTION
Move the machine to a clear, level area outdoors before
starting. Do not operate in the vicinity of bystanders. Make
sure the cutting chamber is empty before starting.
WARNING
Before operating your machine, be sure you read
and understand all safety, controls and operating
instructions in this owner’s manual and on your
machine. Failure to follow these instructions can
result in serious injury or property damage.
4.1 STARTING PTO CHIPPER
1. Connect PTO driveline to tractor as described in Sec.
2.4.
2. Adjust three-point top link so the chipper sits level.
3. Start tractor engine and engage PTO (refer to tractor
owner’s manual). Increase engine speed to rated PTO
RPM.
4.2 STOPPING PTO CHIPPER
1. If the tractor is able to stop the chipper with the chipper
engagement lever in the CHIPPING position, it is not
required to place the chipper engagement lever in the
START position when stopping the tractor PTO. If the
tractor PTO cannot stop the chipper with the chipper
engagement lever in the CHIPPING position, move the
chipper engagement lever to the START position.
2. Move the tractor throttle to the SLOW position.
3. Disengage the PTO lever and shut off the tractor
engine.
4. Allow machine to come to a complete stop.
4.3 OPERATING THE CHIPPER
CAUTION
Obtain and wear safety glasses at all times when
operating the machine.
Do not wear loose fitting clothing.
The operator should always wear heavy boots, gloves,
pants and a long-sleeved shirt.
Use common sense and practice safety to protect
yourself from branches, sharp objects, and other
harmful objects.
WARNING
Never lean over the chipper chute to push objects into the
cutting device. Use a push stick or brush paddle.
Never use shovels or forks to feed brush. They can
cause extensive damage if they contact the blades.
In addition, metal pieces can be ejected from the
chipper chute and cause serious injury or death.
Never feed brush into the chute with your feet.
Never use hands or feet to clear materials that build up in
the chute.
The machine chips a variety of materials into a more
readily decomposed or handled condition. The following
guidelines will help you get started.
1. Run unit at full operating speed before starting to
chip material.
2. Limbs fed in to the chipper chute must be 4.5 inches
11 cm) in diameter or less. Trim side branches that
cannot be bent enough to feed into the chipper chute.
Hold small diameter branches together in a bundle and
feed in simultaneously.
3. Exclude pieces of metal, rocks, bottles, cans, and
other foreign objects when feeding material into the
machine.
4. Feed brush from the side of the chipper chute, rather
than from the front. Step aside to avoid being hit by the
brush moving into the chipper.
5. Place limb, butt end first, into the chipper chute
until it contacts the chipper blades. The actual feed
rate of the limb into the chipper will depend on the type
of material fed and sharpness of the cutting blades.
6. If the engine slows to where it may stall, stop feeding
material and allow the engine to recover. Feed material
more evenly.
7. If the chipper jams, remove the branch and rotate it
before reinserting it into the chute. Alternately insert
and retract the limb or insert continuously at a rate that
will not kill the engine.
8. Do not use the clutch to clear a plugged rotor. This
may cause belt damage. Refer to the instructions for
clearing a plugged rotor in the Service and Maintenance
section.
9. Alternate greener material with dry material to
lubricate the chipping blades for longer life and better
performance. Chipping dead, dry material will create
heat and dull the chipping blades quickly.
10. Sharpen the chipping blades periodically. Check
the sharpness of the blades every 5-15 hours. Refer
to the Service and Maintenance section for sharpening
instructions.
8
4.5 INCH CHIPPER
5
Section
SERVICE & MAINTENANCE
5.1 MAINTENANCE SCHEDULE
The items listed in this service and maintenance schedule are to be checked, and if necessary, corrective action taken.
This schedule is designed for units operating under normal conditions. If the unit is operating in adverse or severe
conditions, it may be necessary for the items to be checked and serviced more frequently.
SERVICE AND MAINTENANCE SCHEDULE
FREQUENCY
REFER TO
COMPONENTMAINTENANCE REQUIRED
ALL INTERNAL AND
EXTERNAL NUTS AND
BOLTS
CHIPPER ANVIL
CHIPPER BLADES
ENTIRE MACHINECLEAN
PTO CROSS JOURNALSLUBE
PTO INNER TUBESLUBE
PTO SHIELD RETAINING
BEARING
DRIVE BELT CHECK
BELT TENSIONCHECK
BELT/PULLEY ALIGNMENTCHECK
GREASE ZERKSLUBE
(1) PERFORM MORE FREQUENTLY UNDER EXTREMELY DUSTY CONDITIONS.
(2) PERFORM MORE FREQUENTLY WHEN CHIPPING DRY OR DIRTY WOOD.
As the Limited Warranty states, failure by the Owner to perform normal maintenance will void the machine’s warranty.
The aggressive, high-speed nature of chipping REQUIRES THE OWNER TO PERFORM THE ABOVE LISTED NORMAL
MAINTENANCE. Special consideration to maintain and re-torque the CHIPPER ANVIL, CHIPPER BLADES, AND ALL
INTERNAL AND EXTERNAL NUTS AND BOLTS is the sole responsibility of the Owner. Failure by the Owner to do so shall
be cause for denial of warranty.
CHECK TIGHTNESS
CHECK CLEARANCE AND RETORQUE TO 75 FT-LBS. (2)
CHECK SHARPNESS AND RETORQUE TO 25 FT-LBS (2)
LUBE
ENGINE
OPERATOR’S
MANUAL
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
ENGLISH
4.5 INCH CHIPPER
9
SERVICE & MAINTENANCE
WARNING
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
5.2 INSTALLING THE DISK LOCK
When working on the disk assembly, use the lock
mechanism at all times (Figure 5.1). Follow the steps below
to install the disk lock:
1. Remove the chipper deflector.
2. Rotate the chipper disk until the hole on the chipper
paddle is aligned with the hole on the chipper housing
(Figure 5.1).
3. Install a punch or screwdriver into the holes.
NOTE
One of the 3/8" x 5-1/2" bolts from the chipper deflector
can also be used to lock the disk.
CHIPPER
DISK
•There are cracks, broken corners or nicks greater than
1/8" (see below).
CRACK
GREATER
THAN 1/8”
BROKEN
CORNER
NICK GREATER
THAN 1/8”
• The base of the cutting edge is worn or has been resharpened so that it no longer extends past the chipping
slot (see below).
CHIPPER
DISC
CHIPPING
SLOT
NEW
BLADE
CHIPPER
DISC
CHIPPING
SLOT
BLADE IS
TOO SHORT,
MUST BE
REPLACED
DISK LOCK
HOLE
MATCHING HOLE
ON DISK PADDLE
Figure 5.1 Disk lock
5.3 CHIPPER BLADE MAINTENANCE
The chipper blades will eventually become dull, making
chipping difcult and adding extra strain on the machine.
CHECK THE SHARPNESS OF THE BLADES EVERY
5 - 15 HOURS OF OPERATION AND SHARPEN AS
NEEDED.
Your blades need to be sharpened if:
•Machine vibrates severely when material is fed into the
chipper.
•Small diameter branches do not self-feed.
•Chips discharge unevenly or have stringy tails,
especially when chipping green branches.
Before you sharpen the chipping blades, check for
permanent damage. Replace the blade if:
5.4 REMOVING THE BLADES
WARNING
Chipping blades are sharp! Use caution when working
on machine to avoid injury.
1. Remove the chipper deflector from the chipper housing
by removing the two 3/8" x 5-1/2 bolts securing the
discharge cap or optional discharge tube to the chipper
housing and loosening the 5/6" flange nuts on the
weldment bolts. Remove the discharge cap or optional
discharge tube.
2. Install the disk lock (Section 5.2). The disk is now
restrained for removing the blades. To access the
remaining blade, remove the punch or screwdriver,
reposition the disk and return the punch or screwdriver
to the disk lock hole.
3. Remove the two bolts that hold the blade to the disk.
The hardware can be reused. Repeat for remaining
blade. The blades have two edges and can be reversed
one time before sharpening.
4. Inspect blades to see if cracks or nicks are visible. If
cracks are present, replace the blades. Replace the
blade if nicks cannot be removed by sharpening.
10
4.5 INCH CHIPPER
SERVICE & MAINTENANCE
1/16”
WARNING
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
5.5 SHARPENING THE BLADES
The blades can be ground on a bench grinder or by a
professional.
1. Never sharpen or grind the mounting surfaces of the
blades. This will cause the edge to roll and the blade will
be damaged, resulting in poor chipping performance.
2. Regrind the angled edge of the chipping blades to 45
degrees. Make sure some type of fixture is used to
correctly hold the blade at the proper angle.
3. Be careful when grinding so that the blade does not
become overheated and change color. This will remove
the heat-treated properties.
4. Use short grinding times and cool with water or some
type of liquid coolant.
5. Remove an equal amount off each blade to maintain
rotor balance.
6. Small imperfections such as nicks and burrs on
the flat side of the blade will not affect the chipping
performance of the machine.
7. For blades that have been repeatedly sharpened,
ensure that the sharpened surface extends past the
chipping slot opening. If it does not extend past the
opening, the blades should be replaced.
SHARPENED
SURFACE
MOUNTING SURFACE
(DO NOT GRIND)
SHARPENED
SURFACE
chipper chute can provide better access for measuring the
chipping blade clearance. To adjust the blade clearance,
proceed as follows:
1. Rotate the disk until a chipping blade is even with the
chipping anvil.
2. Measure the amount of clearance between the chipping
blade and chipper anvil from inside of the chipper
housing. The minimum distance between the chipping
blade and the chipping anvil should be 1/16" (Figure
5.2).
3. Adjust the anvil by loosening the 5/16" x 5/8" bolts
holding the anvil to the disk cover and sliding the anvil
inward or outward until the desired measurement is
achieved.
4. Torque the bolts to 17 Ft-lbs.
5. Rotate the rotor to ensure the remaining blade clears
the anvil by 1/16" to 1/8".
6. If the chipper chute was removed, reinstall it.
WARNING
It is important to ensure that the minimum gap between
the chipping anvil and ALL chipping blades is 1/16". All
chipping blades should be rotated until even with the
chipping anvil and then measured. Failure to do so can
result in the chipping blades striking the chipping anvil,
causing serious injury or death.
ENGLISH
.50”
45˚
MOUNTING SURFACE
(DO NOT GRIND)
5.6 INSTALLING THE BLADES
1. Lock disk assembly (Section 5.2).
2. Place a blade on the disk and attach using original
hardware. Torque the bolts to 120 ft.-lbs (162 Nm).
Repeat for the remaining blade.
3. Reinstall the chipper discharge cap or optional
discharge tube (Section 2.2).
5.7 SETTTING THE BLADE CLEARANCE
The chipping blades should clear the chipping anvil,
located directly under the chipper chute, by 1/16" to 1/8".
Removing the chipper chute is NOT required for setting
the chipping blade clearance. However, removing the
NOTE
If the chipping anvil edge is damaged or worn unevenly,
remove the three 5/16" bolts and washers holding the
anvil to the disk cover and use one of the other three
edges. Adjust for correct measurement.
DISK
CHIPPER
BLADE
ANVIL
Figure 5.2, Chipper blade and anvil clearance
4.5 INCH CHIPPER
11
SERVICE & MAINTENANCE
WARNING
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
5.8 DRIVE BELT ADJUSTMENT
Check the condition of the drive belt(s) annually or after
every 25 hours of operation, whichever comes first. Replace
a cracked, frayed, worn or stretched drive belt. Only replace
drive belt with original banded type belt. Do not use single
type belts. To adjust the drive belt(s), proceed as follows:
1. Move the engagement lever to the RELEASE
position.
2. Disengage PTO and shut off tractor engine.
3. Remove the PTO shaft from the tractor and disconnect
from the 3 point hitch.
4. Move the engagement lever to the CHIPPING
position.
5. Remove the 5/16" bolts to take off either the front or
rear belt shield.
6. Either tighten or loosen the eyebolt at the base of the
idler until the belt deflection is about 7/16" when a 20
lb. load is placed against the belt.
7. Reinstall belt shields.
5.9 DRIVE BELT REPLACEMENT
FRONT DRIVE BELT
1. Move the engagement lever to the RELEASE
position.
2. Disengage PTO and shut off tractor engine.
3. Remove the PTO shaft from the tractor and disconnect
from the 3 point hitch.
4. Remove the four 5/16 x 5/8" hex bolts and four 5/16
x 3/4" hex bolts securing the front belt shield to the
chipper housing. Remove the shield and set aside.
5. Remove the front bearing snap pin. Then, remove the
1/2 x 1-1/2" bolts that connect the front bearing to the
bearing support weldment.
6. Remove the four 3/8 x 1" carriage bolts, washers and
nylock nuts securing the bearing support weldment
to the chipper housing. Remove bearing support
weldment and set aside.
7. Loosen the eye bolt to release tension on the belt
(Figure 5.5).
8. Remove the 3/8 x 3-3/4" hex bolt, washers and nylock
nut securing the idler pulley to the idler bracket. Remove
the idler pulley.
Figure 5.3, Adjustment bolts
9. Remove the old belt and install the new belt.
Figure 5.5, Front belt drive replacement
12
4.5 INCH CHIPPER
SERVICE & MAINTENANCE
WARNING
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
10. Reattach the idler pulley to the idler bracket.
11. Tighten the eye bolt until belt deflection is 7/16" when a
20 lb. load is placed against the belt (Figure 5.4).
12. Slide the bearing support weldment onto the rotor
shaft. Secure the weldment to the chipper housing
with four 3/8" x 1" carriage bolts, washers and nylock
nuts. Attach the front bearing to the weldment with two
1/2 x 1-1/2" bolts, washers and nuts. Tighten bearing
bolts to 120 ft-lbs.
13. Reinstall bearing snap ring.
14. Reinstall the front belt shield using four 5/16 x 5/8"
hex bolts, four 5/16 x 3/4" hex bolts and eight 5/16"
flat washers.
5.9 DRIVE BELT REPLACEMENT (CONT.)
ENGLISH
REAR DRIVE BELT
1. Move the engagement lever to the RELEASE
position.
2. Disengage PTO and shut off tractor engine.
3. Remove the PTO shaft from the tractor and disconnect
from the 3 point hitch.
4. Remove the forward belt shield by removing the eight
5/16 x 3/4" bolts and washers securing the shield to
the chipper housing.
5. Loosen the eye bolt to release tension on the belt
(Figure 5.6).
6. Remove the 3/8 x 3-1/2" hex bolt, washer and nut
securing the idler pulley to the idler weldment. Remove
the idler pulley.
7. Remove the 3/8 x 4" hex bolt, washers, spacers and
nylock nut securing the idler weldment to the chipper
housing. Move the idler weldment out of the way.
8. Remove the old belt and install the new belt.
Figure 5.6, Rear belt drive replacement
5.10 REPLACING THE ROTOR BEARINGS
REMOVING THE OLD ROTOR BEARINGS
1. Move the engagement lever to the RELEASE
position.
2. Disengage PTO and shut off tractor engine.
3. Remove the front belt shield.
4. Remove the front bearing snap ring. Then, remove the
1/2 x 1-1/2" hex bolts that connect the front bearing to
the bearing support weldment.
5. Take off the bearing support weldment by removing
four 3/8" nylock nuts.
6. Remove the front bearing snap rings and loosen the
bearing set screw.
7. Slide the front bearing off the rotor shaft.
8. Remove the 3/8 x 3-3/4" hex bolt, washers and nylock
nut securing the idler pulley to the idler bracket. Remove
the idler pulley.
9. Reattach the idler weldment to the chipper housing.
10. Reattach the idler pulley to the idler weldment.
11. Tighten the eye bolt until the belt deflection is about
7/16" when a 20 lb. load is placed against the belt.
12. Reinstall the forward belt shield using eight 5/16 x 3/4"
bolts and washers.
4.5 INCH CHIPPER
9. Remove the drive belt from the pulleys.
10. Using the push bolts from the bushing, remove the
sheave and bushing from the rotor shaft.
11. Remove the 1/2" centerlock nuts holding the rear
bearing to the chipper frame.
12. Remove the bearing snap rings and loosen the set
screw. Slide the bearing off the shaft.
13
SERVICE & MAINTENANCE
WARNING
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
5.10 REPLACING THE ROTOR BEARINGS
(CONT.)
INSTALLING THE NEW ROTOR BEARINGS
1. Slide a snap ring, rear bearing and another snap ring
onto the rotor shaft. Tighten the set screw and install
the 1/2" hardware to connect the bearing to the chipper
frame. Torque to 120 ft-lbs.
2. Reinstall the bushing and sheave on the rotor shaft.
3. Replace the drive belt. Using a straight edge, check the
belt alignment. The two sheaves must be flush.
4. With the engagement lever in the RELEASE position,
reinstall the idler pulley.
5. Slide the front bearing and snap rings onto the rotor
shaft.
6. Install the bearing support weldment with 3/8" hardware.
Attach the front bearing to the support weldment with
two 1/2 x 1-1/2" bolts. Torque bearing bolts to 120 ft-lbs.
Tighten the bearing set screw.
7. Reinstall the front belt shield.
NOTE
To replace any of the other four bearings on the PTO
chipper, use a method similar to the process in Section
5.10.2. However, these four bearings contain locking
collars. To loosen the lock collar, loosen the set screw and
insert a punch into the collar open hole. Using a hammer,
tap the punch in the opposite direction of normal shaft
rotation. To install a new bearing, tap the collar in the
direction of shaft rotation and tighten the set screw.
5.11 CLEARING A PLUGGED DISK
1. Remove the chipper deflector and/or disk cover.
Remove debris, taking care to avoid the chipper blades
which can be extremely sharp.
2. Once debris is removed, replace the chipper deflector
and/or disk cover.
14
4.5 INCH CHIPPER
SERVICE & MAINTENANCE
WARNING
DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE,
5.12 LUBRICATION
Lubricate the machine periodically with a lithium-based
grease. Extreme working conditions will require more
frequent greasing.
Grease the following points every 50-100 hours of
operating time:
IMPORTANT
Polyurea and lithium-based greases are not compatible.
Mixing the two grease types may lead to premature
failure.
NOTE
Do not over grease bearings. Overlling can lead to
excessive heat and/or unseating of the seals. Add
grease slowly and under light pressure. Whenever
possible, rotate bearing slowly while lubricating.
ENGLISH
4.5 INCH CHIPPER
15
6
TROUBLESHOOTING
Section
Before performing any of the corrections in this troubleshooting chart, refer to the appropriate information contained in
this manual for the correct safety precautions and operating or maintenance procedures. Contact your dealer or the
factory for service problems with the machine.
PROBLEMPOSSIBLE CAUSESREMEDY
Obstructed discharge.Use branch or similar object to clear discharge.
Rotor stalls or stops.
Chipper does not chip.
Hard to feed chipper;
requires excessive power
to chip.
Shredder requires
excessive power or stalls.
Plugged rotor.Clear rotor. Feed material more evenly.
Feeding material that is too large.Reduce size of material.
Dull chipper blades.Rotate or sharpen blades.
Drive belts loose or worn.Inspect drive belts, adjust or replace if needed.
Attempting to feed branches that
are too large.
Broken or missing chipper bladesReplace blade.
Dull chipper blades.Reverse or sharpen blades.
Obstructed discharge.Use branch or similar object to clear discharge.
Improper blade clearance.Adjust clearance between chipper anvil and chipper blades.
Obstructed discharge.Use branch or similar object to clear discharge.
Plugged rotor.Clear rotor, feed material into shredder more evenly.
Wet or green material will not
discharge.
Limit branch size to 4.5 inches in diameter.
Alternately feed dry material or install larger discharge screen.
Belt squeals when
engaging clutch.
Material from chipper
wraps around rotor shaft
16
Engaging clutch too fast.Engage clutch more slowly.
Plugged rotor.Clear rotor. Feed material more evenly.
Belt tension too loose.Replace belt or spring.
Stringy, green material bypasses
chipper blades.
Dull chipper blades.Sharpen blades.
Improper blade clearance.Adjust clearance between anvil and chipper blades.
4.5 INCH CHIPPER
Rotate branch or material when feeding to cut completely.
Excessive vibration while
running.
Drive system vibration.
Rotor out of balance.
TROUBLESHOOTING
Check drive belts and pulleys for bad or worn areas. Check for
dull chipper blades or shredder knives.
Inspect rotor for broken or missing chipper blades and shredder
knives; replace if needed. Check rotor to see if it wobbles. Check
to see if rotor is assembled correctly.
Rotor will not turn.
Cannot engage clutch.
Excessive belt wear.
Chipper blade to anvil clearance
is incorrect.
Drive belt too loose or broken.Replace belt or spring.
Obstructed discharge.Use branch or similar object to clear discharge.
Plugged rotor.Clear rotor. Feed material more evenly.
Improper belt installation; belt not
under belt guide.
Improper belt tension.Adjust belt tension. Replace belt or spring if needed.
Not using correct belt.
Pulley(s) damaged or worn.Replace pulley(s).
Pulley(s) not in alignment.Align pulley(s) with straight edge.
Belt(s) tension too loose.Replace belt or spring.
Set chipper blade/anvil clearance to recommended distance
(1/16” to 1/8”).
Install belt properly; install belt under belt guide.
Contact your nearest authorized dealer to order the correct belt
for your chipper/shredder.
ENGLISH
4.5 INCH CHIPPER
17
7
SPECIFICATIONS
Section
CH45540
DESCRIPTIONENGLISHMETRIC
40" X 41" X 44" (NON-CE COMPLIANT)102 X 104 X 112 cm
OVERALL SIZE
36" X 52" X 57" (CE COMPLIANT)91 x 132 x 145 cm
361 lbs. (NON-CE COMPLIANT)164 kg
OVERALL WEIGHT
411 lbs. (CE COMPLIANT)187 kg
MAX CHIPPER CAPACITY4.5"11 cm
CHIPPER BLADES2 REVERSIBLE (5" X 4" X 3/8")2 REVERSIBLE (12.7 x 10.2 x .95 cm)
DISC SIZE14" DIA. X 1"36 cm x 2.5 cm
DISC WEIGHT49 lbs.22.2 kg
4.5" X 9" (STANDARD)11 x 23cm (STANDARD)
DISCHARGE SIZE
4.5" X 4.5" (OPTIONAL)11 x 11cm (OPTIONAL)
DRIVE TYPEBELTBELT
BELT SIZE2RB472RB47
PTO540 +/- 10 RPM540 +/- 10 RPM
18
4.5 INCH CHIPPER
SPECIFICATIONS
BOLT TORQUE
The tables below are for reference purposes only and their use by anyone is entirely voluntary, unless otherwise noted.
Reliance on their content for any purpose is at the sole risk of that person and any loss or damage resulting from the
use of this information is the responsibility of that person.
SAE
SAE - 2
SAE - 5
SAE - 8
BOLT DIAMETER
Grade
and
Head
A
Markings
ENGLISH
BOLT DIAMETER (A)
1/4”7.55.51181612
5/16”151123173425
3/8”272041306145
7/16”413068509570
1/2”685010275149110
9/16”9770149110203150
5/8”12290203150312230
3/4”217160353260515380
7/8”230170542400814600
1”2982207865801220900
1-1/8”407300108580017361280
1-1/4”5704202631194024681820
SAE 2SAE 5SAE 8
N.mFt-lb.N.mFt-lb.N.mFt-lb.
BOLT TORQUE *
* Torque value for bolts and
capscrews are identified by
their head markings.
Torque figures indicated above
are valid for non-greased or
non-oiled threads and heads
unless otherwise specified.
Therefore, do not grease or
oil bolts or capscrews unless
otherwise specified in this
manual. When using locking
elements, increase torque
values by 5%.
ENGLISH
METRIC
Grade
and
Head
Markings
4.8
4.8
8.8
8.810.9
10.9
12.9
12.9
BOLT DIAMETER
A
METRIC
BOLT DIAMETER
(A)
M30.50.4------
M432.2------
M554------
M664.5118.517121914.5
M81511282040304735
M102921554080609570
M1250379570140105165120
M148060150110225165260190
M1612592240175350255400300
M18175125330250475350560410
M20240180475350675500800580
M223302506504759256751075800
M24425310825600115085013501000
M2762545012008751700125020001500
4.88.810.912.9
N.mFt-lb.N.mFt-lb.N.mFt-lb.N.mFt-lb.
BOLT TORQUE *
4.5 INCH CHIPPER
19
8
OPTIONS
Section
PART NUMBERDESCRIPTION
76295-00CHIPPER BLADE KIT
74634-00OPTIONAL 4.5 INCH DISCHARGE
OPTIONAL 4" DISCHARGE TUBE KIT, 74634-00
CHIPPER BLADE KIT, 76295-00
20
4.5 INCH CHIPPER
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.