Echo CH450H Owners Manual v.2

4.5 INCH HYDRAULIC CHIPPER
CH450H - UTILITY LOADER ATTACHMENT
Rev. 010113
Manual P/N 36493-00
SN Range: D00001 - Current
OWNER'S/PARTS MANUAL
Before You Begin
DEAR ECHO BEAR CAT CUSTOMER
Thank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured
to give years of dependable performance. To keep your machine operating at peak efciency, it is necessary to adjust
it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating your machine.
If you have any questions or comments about this manual, please call us toll-free at 1.888.645.4520.
If you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat Dealer.
This document is based on information available at the time of its publication. ECHO Bear Cat is continually making improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements to our product without obligation for equipment previously sold.
PLEASE SEND US YOUR WARRANTY CARD
A warranty card is included in your owner's kit packaged with your machine. Please take the time to ll in the information
requested on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited warranty or go to bearcatproducts.com/warranty/warranty-registration/.
FOR MACHINE SERVICE OR PARTS:
For service assistance, contact your nearest authorized ECHO Bear Cat dealer or the factory. For parts, contact your authorized dealer. Your dealer will need to know the
serial number of your machine to provide the most efcient
service. See below for information on how to identify and record the serial number for your machine.
FOR ENGINE SERVICE OR PARTS:
For engine service or parts, contact your nearest authorized engine dealer. ECHO Bear Cat does not handle any parts, repairs or warranties for engines.
SERIAL NUMBER LOCATION
Please record the serial number in the space provided and on the warranty and registration card.
MANUFACTURED BY CRARY INDUSTRIES
WEST FARGO, NORTH DAKOTA 58078 U.S.A. SERIAL NUMBER
MANUFACTURED IN U.S.A.
XXXXXX
ORDERING PARTS
Only genuine ECHO Bear Cat replacement parts should be used to repair the machine. Replacement parts manufactured by others could present safety hazards,
even though they may t on this machine. Replacement
parts are available from your ECHO Bear Cat dealer.
Provide the following when ordering parts:
The SERIAL NUMBER of your machine.
The PART NUMBER of the part.
The PART DESCRIPTION.
The QUANTITY needed.
SERIAL NUMBER
HOW TO CONTACT ECHO BEAR CAT
ADDRESS PHONE E-MAIL HOURS
237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078
*Original Instructions
© 2013, CRARY INDUSTRIES, ALL RIGHTS RESERVED. PRODUCED AND PRINTED IN THE U.S.A.
888.645.4520
701.282.5520
FAX: 701.282.9522
sales@bearcatproducts.com
service@bearcatproducts.com
Monday - Friday,
8 am to 5 pm
Central Time
LIMITED WARRANTY
This warranty applies to all ECHO Bear Cat Outdoor Power Equipment manufactured by Crary Industries Inc.
Crary Industries warrants to the original owner each new ECHO Bear Cat product to be free from defects in material and workmanship, under normal use and service. The warranty shall extend, from date of purchase, 3 years (U.S. and Canada only (2 years outside U.S. and Canada)) for Consumer use of the product, 1 year for Commercial applications and 6 months for Rental applications.
“Consumer” defined as: complete unit for personal, residential or non-income producing use.
“Commercial” defined as: complete unit for commercial, institutional, property management, agricultural, horticultural or income producing use.
“Rental” defined as: complete unit for rental purposes to produce income.
*Models SC2170, SC2206 & SC3206 are classified as Consumer grade products and will not qualify for warranty coverage if used for Commercial or Rental purposes.
The product is warranted to the original owner as evidenced by a completed warranty registration on file at Crary Industries. Replacement parts are warranted for (90) days from date of installation.
THE WARRANTY REGISTRATION MUST BE COMPLETED AND RETURNED TO CRARY INDUSTRIES WITHIN 10 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY WILL BE VOID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling ECHO Bear Cat dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted repair by anyone other than an authorized ECHO Bear Cat dealer as well as subsequent failure or damage that may occur as a result of that work will not be paid under this warranty. Crary Industries does not warrant replacement components not manufactured or sold by Crary Industries.
1. This warranty applies only to parts or components that are defective in material or workmanship.
2. This warranty does not cover normal wear items including, but not limited to: bearings, belts, pulleys, filters, chipper blades, shredder flails or knives.
3. This warranty does not cover normal maintenance, service or adjustments.
4. This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper maintenance.
5. This warranty does not cover damage due to improper setup, installation or adjustment.
6. This warranty does not cover damage due to unauthorized modifications of the product.
7. Engines are warranted by the respective engine manufacturer and are not covered by this warranty.
Crary Industries is not liable for any property damage, personal injury or death resulting from the unauthorized
modification or alteration of an ECHO Bear Cat product or from the owner’s failure to assemble, install, maintain or operate the product in accordance with the provisions of the Owner’s manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not
limited to loss of crops, loss of profits, rental of substitute equipment or other commercial loss.
This warranty gives you specific legal rights. You may have other rights that may vary from area to area.
Crary Industries makes no warranties, representations or promises, expressed or implied as to the performance of its products other than those set forth in this warranty. Neither the dealer nor any other person has any authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the terms or limitations of this warranty in any way. Crary Industries, at its discretion, may periodically offer limited, written enhancements to this warranty.
CRARY INDUSTRIES RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS OF ITS PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS PRODUCTS.

TABLE OF CONTENTS

DESCRIPTION PAGE
SAFETY ................................................................................................................ 1
1.1 SAFETY ALERT SYMBOL ....................................................................................1
1.2 BEFORE OPERATING ..........................................................................................1
1.3 OPERATION SAFETY ..........................................................................................2
1.4 MAINTENANCE & STORAGE SAFETY ...............................................................2
1.5 SAFETY DECAL LOCATIONS ..............................................................................2
1.6 SAFETY DECALS ................................................................................................3
ASSEMBLY ........................................................................................................... 4
2.1 DISCHARGE ASSEMBLY .....................................................................................4
2.2 CHUTE ASSEMBLY ..............................................................................................4
FEATURES & CONTROLS ................................................................................... 5
OPERATION ......................................................................................................... 6
4.1 RECOMMENDED HYDRAULIC FLOW RATES ...................................................6
4.2 MOUNTING THE CHIPPER TO A UTILITY LOADER ...........................................6
4.3 REMOVING THE CHIPPER FROM A UTILITY LOADER .....................................6
4.4 CONNECTING COUPLERS .................................................................................7
4.5 STARTING THE CHIPPER ...................................................................................7
4.6 STOPPING THE CHIPPER ...................................................................................7
4.7 OPERATING THE CHIPPER ................................................................................8
SERVICE & MAINTENANCE ................................................................................ 9
5.1 MAINTENANCE SCHEDULE................................................................................9
5.2 INSTALLING THE DISK LOCK .............................................................................9
5.3 CHIPPER BLADE MAINTENANCE ....................................................................10
5.4 REMOVING THE BLADES .................................................................................10
5.5 SHARPENING THE BLADES .............................................................................10
5.6 INSTALLING THE BLADES ................................................................................11
5.7 SETTING BLADE CLEARANCE .........................................................................11
5.8 LUBRICATION ....................................................................................................11
5.9 REPLACING ROTOR BEARINGS ......................................................................12
5.10 CLEARING A PLUGGED DISK .........................................................................12
TROUBLESHOOTING ........................................................................................ 13
SPECIFICATIONS ............................................................................................... 14
7.1 SPECIFICATIONS ...............................................................................................14
7.2 BOLT TORQUE ...................................................................................................15
PARTS ................................................................................................................. 16
8.1 PARTS ORDERING INFORMATION ...................................................................16
8.2 REPLACEMENTS PARTS ...................................................................................16
8.3 BASE & HOUSING...............................................................................................16
8.4 ROTOR & HYDRAULICS .....................................................................................18
8.5 ATTACHMENTS ...................................................................................................20
8.6 SERVICE PARTS & OPTIONS ...........................................................................22
iv 4.5 INCH HYDRAULIC CHIPPER
1
Section

SAFETY

1.1 SAFETY ALERT SYMBOL

The Owner/Operator’s manual uses this symbol to alert you of potential hazards. Whenever you see this symbol, read and obey the safety message that follows it. Failure
to obey the safety message could result in personal injury,
death or property damage.
DANGER
Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury.
3. Keep safety decals clean and legible. Replace missing or illegible safety decals.
4. Obtain and wear safety glasses and use hearing protection at all times when operating this machine.
5. Avoid wearing loose fitted clothing. Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine.
6. Do not operate this machine if you are under the influence of alcohol, medications, or substances that
can affect your vision, balance or judgment. Do not
operate if tired or ill. You must be in good health to operate this machine safely.
7. Do not operate this equipment in the vicinity of bystanders. Keep the area of operation clear of all persons, particularly small children. It is recommended that bystanders keep at least 50 feet (15 meters) away from the area of operation.
8. Do not allow children to operate this equipment.
WARNING
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury.

1.2 BEFORE OPERATING

1. Read and understand this owner’s manual. Be completely familiar with the controls and the proper use of this equipment.
2. Familiarize yourself with all of the safety and operating decals on this equipment and on any of its attachments or accessories.
9. Use only in daylight or good artificial light.
10. Do not run this equipment in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless and tasteless. Do not operate this equipment in or near buildings, windows or air conditioners.
11. Do not operate machine without shields in place.
Failure to do so may cause serious injury or death.
12. Keep all guards, deflectors, and shields in good working condition.
13. Before inspecting or servicing any part of this machine, shut off the machine and make sure all moving parts have come to a complete stop. Disconnect the battery and remove the ignition key where applicable.
14. Check that all screws, nuts, bolts, and other fasteners are secured, tightened and in proper working condition before starting the machine.
15. Do not transport or move machine while it is operating or running.
14.5 INCH HYDRAULIC CHIPPER
SAFETY

1.3 OPERATION SAFETY 1.4 MAINTENANCE & STORAGE SAFETY

1. Always stand clear of discharge area when operating this machine. Keep face and body away from feed and discharge openings.
2. Keep hands and feet out of feed and discharge openings while machine is operating to avoid serious personal
injury. Stop and allow machine to
come to a complete stop before clearing obstructions.
3. Set up your work site so you are not endangering traffic and the public. Take great care to provide adequate warnings.
4. Do not climb on machine when operating. Keep proper balance and footing at all times.
5. Check cutting chamber to verify it is empty before starting the machine.
6. The disk will continue to rotate after being disengaged. Shut off the machine and make sure all moving parts have come to a complete stop before inspecting or servicing any part of the machine. Disconnect the battery and remove the ignition key if applicable.
7. Do not insert branches with a diameter larger than the max chipper capacity into machine or machine damage may occur.
8. When feeding material into machine, do not allow metal, rocks, bottles, cans or any other foreign material to be fed into the machine.
9. Ensure debris does not blow into traffic, parked cars, or pedestrians.
10. Keep the machine clear of debris and other accumulations.
11. Do not allow processed material to build up in the discharge area. This may prevent proper discharge and can result in kickback of material through the feed opening.
12. If the machine becomes clogged, the cutting mechanism
strikes any foreign object, or the machine starts
vibrating or making an unusual noise, shut off machine immediately and make sure all moving parts have come to a complete stop. Disconnect the battery and remove the ignition key if applicable. After the machine stops: A) Inspect for damage, B) Replace or repair any damaged parts, and C) Check for and tighten any loose parts.
13. On electric start models, disconnect cables from battery before doing any inspection or service. Remove key.
14. Check blade bolts for proper torque after every 8 hours of operation. Check blades and rotate or resharpen daily or as required to keep blades sharp. Failure to do so may cause poor performance, damage or personal
injury and will void the machine warranty.
1. Before inspecting, servicing, storing, or changing an accessory, shut off the machine and make sure all moving parts have come to a complete stop. Disconnect the battery and remove the ignition key where applicable.
2. Replace any missing or unreadable safety decals. Refer to the safety decal section for part numbers.
3. Allow machine to cool before storing in an enclosure.

1.5 SAFETY DECAL LOCATIONS

The numbers below correspond to the decals in Section
1.6. Familiarize yourself with all of the safety and operational decals on the machine and the associated hazards. See the engine owner’s manual or contact the engine manufacturer for engine safety instructions and decals. Make certain that all safety and operating decals on this machine are kept clean and in good condition. Decals that need replacement must be applied to their original locations.
2
7
6
4
5
3
4
1
2 4.5 INCH HYDRAULIC CHIPPER
SAFETY

1.6 SAFETY DECALS

See Section 1.5 for decal locations. Familiarize yourself with all of the safety and operating decals on the machine and the associated hazards. See the engine owner’s manual or contact the engine manufacturer for engine safety instructions and decals. Make certain that all safety and operational decals on this machine are kept clean and in good condition. Decals that need replacement must be applied to their original locations.
P/N 12175
1
PN 12169
PN 12169
4
PN 12175
KEEP HANDS AND FEET OUT OF INLET AND DISCHARGE OPENINGS WHILE MACHINE IS OPERATING TO AVOID SERIOUS PERSONAL INJURY. STOP AND ALLOW MACHINE TO COME TO A COMPLETE STOP BEFORE CLEARING OBSTRUCTIONS.
PN 12172
2
READ AND UNDERSTAND THIS OWNER/OPERATORS MANUAL. BE COMPLETELY FAMILIAR WITH THE CONTROLS AND THE PROPER USE OF THIS EQUIPMENT
OBTAIN AND WEAR SAFETY GLASSES AND USE HEARING PROTECTION AT ALL TIMES WHEN OPERATING THIS MACHINE.
KEEP HANDS AND FEET OUT OF INLET AND DISCHARGE OPENINGS WHILE MACHINE IS OPERATING TO AVOID SERIOUS PERSONAL INJURY. STOP AND ALLOW MACHINE TO COME TO A COMPLETE STOP BEFORE CLEARING OBSTRUCTIONS.
5
CHECK BLADE BOLTS FOR PROPER TORQUE AFTER EVERY 8 HOURS OF OPERATION. CHECK BLADES AND ROTATE OR RESHARPEN DAILY OR AS REQUIRED TO KEEP BLADES SHARP. REFER TO OWNERS MANUAL FOR INSTRUCTIONS. FAILURE TO DO SO MAY CAUSE POOR PERFORMANCE, DAMAGE OR PERSONAL INJURY AND WILL VOID THE MACHINE WARRANTY.
6
PN 12250
PN 13890-00
BEFORE INSPECTING OR SERVICING ANY PART OF THIS MACHINE, SHUT OFF POWER SOURCE, DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG AND MAKE SURE ALL MOVING PARTS HAVE COME TO A COMPLETE STOP.
PN 12173
PN 12173
3
DO NOT OPERATE THIS EQUIPMENT IN THE VICINITY OF BYSTANDERS. DO NOT ALLOW CHILDREN TO OPERATE THIS EQUIPMENT. ALWAYS STAND CLEAR OF DISCHARGE AREA WHEN OPERATING THIS MACHINE. KEEP FACE AND BODY AWAY FROM DISCHARGE AREAS.
KEEP HANDS AND FEET OUT OF INLET AND DISCHARGE OPENINGS WHILE MACHINE IS OPERATING TO AVOID SERIOUS PERSONAL INJURY. STOP AND ALLOW MACHINE TO COME TO A COMPLETE STOP BEFORE CLEARING OBSTRUCTIONS.
7
PN 14942-00
PN 14942-00
READ AND UNDERSTAND YOU OWNERS MANUAL BEFORE OPERATING. IF OWNERS MANUAL WAS NOT INCLUDED OR YOU HAVE ANY QUESTIONS, PLEASE CALL 800.247.7335 OR 701.282.5520 (U.S.A.)
34.5 INCH HYDRAULIC CHIPPER
2
Section

ASSEMBLY

WARNING
If any bolts or nuts are dropped in the machine, be sure to remove them before starting the machine.

2.1 DISCHARGE ASSEMBLY

1. Move the chipper deflector weldment located inside the chipper housing to the down position (Figure 2.1).

2.2 CHUTE ASSEMBLY

1. Attach the chipper chute to the chipper using four (4) 3/8" x 1" carriage bolts, 3/8" washers and 3/8" nuts. Use two bolts on each side. Install with nuts on the outside.
2. Attach the chute extension to the chipper chute using three (3) 3/8" x 1" carriage bolts, 3/8" washers and 3/8" nuts. Install with nuts on the outside.
3. Use the lanyard to attach the chute extension to the middle hole on the chipper chute.
4. Attach chute flap and flap strip to the chipper chute as shown below with the three (3) 5/16 x 1" carriage bolts, 5/16" washers, and 5/16" nylock nuts.
5. Latch the chute extension to the lock plate on the chipper chute.
CHUTE EXTENSION
LATCH
Figure 2.1, Chipper deector weldment
2. Slide the discharge cap onto the chipper housingt (Figure 2.2).
3. Insert two (2) 3/8" x 5-1/2" bolts into the bolt holes on the chipper housing and tighten using 3/8" washers and 3/8" nylock nuts.
FLAP STRIP
CHUTE FLAP
ATTACH LANYARD HERE
LOCK PLATE
CHIPPER CHUTE
Figure 2.2, Discharge cap
4 4.5 INCH HYDRAULIC CHIPPER
Figure 2.3, Chipper chute extension
3

FEATURES & CONTROLS

Section
Understanding how your machine works will help you achieve the best results when using your machine. The following
descriptions dene the features and controls of your machine.
CHUTE EXTENSION
CHIPPER CHUTE
Feed branches no larger than 4.5 inches in diameter into the chipper chute.
CHIPPER DEFLECTOR
Chipped material exits out the chipper deector and
onto the ground. An optional chipper discharge tube is also available (PN 74634-00).
CHUTE EXTENSION
An additional safety feature to keep the operator from touching or being pulled into the chipper blades. The extension should be unlatched and rotated open on its hinge when transporting the chipper.
FEMALE COUPLER/MALE COUPLER
Connect the couplers to the appropriate connectors on the utility loader. Note that there is a zip tie around the pressure hose.
MANUAL CONTAINER
Store your owner's manual in the manual container.
FEMALE COUPLER (PRESSURE)
UTILITY LOADER MOUNT
CHIPPER CHUTE
MALE COUPLER
UTILITY LOADER MOUNT
Use this mount to secure and transport the chipper with a utility loader.
CHIPPER DEFLECTOR
MANUAL CONTAINER
54.5 INCH HYDRAULIC CHIPPER
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