Echo Bear Cat CH6627H Owner's Manual

www.bearcatproducts.com
6 INCH CHIPPER
ENGLISH
PN: 73423-00 Rev. 081617 Companion to 73426-00 Range: 5VJAA0414HW005579 - Current
OWNER'S MANUAL
Before You Begin
DEAR ECHO BEAR CAT CUSTOMER
Thank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured
to give years of dependable performance. To keep your machine operating at peak e󰀩ciency, it is necessary to adjust
it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating your machine.
If you have any questions or comments about this manual, please call us toll-free at 1.888.645.4520.
If you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat Dealer.
This document is based on information available at the time of its publication. ECHO Bear Cat is continually making improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements to our product without obligation for equipment previously sold.
PLEASE SEND US YOUR WARRANTY CARD
A warranty card is included in your owner's kit packaged with your machine. Please take the time to ll in the information
requested on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited warranty or go to bearcatproducts.com/warranty/warranty-registration/.
FOR MACHINE SERVICE OR PARTS:
For service assistance, contact your nearest authorized ECHO Bear Cat dealer or the factory. For parts, contact your authorized dealer. Your dealer will need to know the
serial number of your machine to provide the most e󰀩cient
service. See below for information on how to identify and record the serial number for your machine.
FOR ENGINE SERVICE OR PARTS:
For engine service or parts, contact your nearest authorized engine dealer. ECHO Bear Cat does not handle any parts, repairs or warranties for engines.
IDENTIFICATION NUMBER LOCATION
Your machine will have either a serial number or vehicle
identication number (VIN). VINs are located on the left
side of the trailer frame near the hitch. They are 17-digit numbers of the format: 5VJAA001XXWXXXXX. Serial numbers are located on the machine body. They are 6-digit numbers.
Record your identication number in the space provided
and on the warranty registration card.
ORDERING PARTS
Only genuine ECHO Bear Cat replacement parts should be used to repair the machine. Replacement parts manufactured by others could present safety hazards,
even though they may t on this machine. Replacement
parts are available from your ECHO Bear Cat dealer.
Provide the following when ordering parts:
The SERIAL NUMBER or VIN of your machine.
The PART NUMBER of the part.
The PART DESCRIPTION.
The QUANTITY needed.
SERIAL NUMBER OR VIN
HOW TO CONTACT ECHO BEAR CAT
ADDRESS PHONE E-MAIL HOURS
237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078
© 2017, CRARY INDUSTRIES, ALL RIGHTS RESERVED. PRODUCED AND PRINTED IN THE U.S.A.
888.625.4520
701.282.5520
Fax: 701.282.9522
sales@bearcatproducts.com
service@bearcatproducts.com
Monday - Friday,
8 a.m. to 5 p.m.
Central Time
LIMITED WARRANTY
This warranty applies to all ECHO Bear Cat Outdoor Power Equipment manufactured by Crary Industries, Inc. and does not include gas engine or electric powered pressure washers under the ECHO Bear Cat brand. See ECHO Bear Cat Pressure Washer Limited Warranty for complete warranty details on those products.
Crary Industries, Inc. warrants to the original owner each new ECHO Bear Cat product to be free from defects in material and workmanship, under normal use and service. The warranty shall extend, from date of purchase, 3 years (U.S. and Canada only (2 years outside U.S. and Canada)) for Consumer use of the product, 1 year for Commercial applications and 6 months for Rental applications. Replacement parts and accessories are warranted for (90) days from date of installation. Batteries for Inverters and Generators are warranted for ninety (90) days from the date of purchase.
"Consumer" dened as: complete unit for personal, residential or non-income producing use.
"Commercial" dened as: complete unit for commercial, institutional, property management, agricultural,
horticultural or income producing use.
"Rental" dened as: complete unit for rental purposes to produce income.
*Models SC2163, SC2170 & SC3206 are classied as Consumer grade products and will not qualify for
warranty coverage if used for Commercial or Rental purposes.
The product is warranted to the original owner by either a completed warranty registration on le at Crary
Industries, Inc. and/or proof of sale. Warranty coverage begins on the date of purchase. The warranty
registration can be registered on-line by visiting http://bearcatproducts.com/warranty/warrantyregistration/ or
the paper card completed and returned to Crary Industries, Inc.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling ECHO Bear Cat dealer. Crary Industries, Inc. will, at its option, repair or replace any parts found to be defective in material or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted repair by anyone other than an authorized ECHO Bear Cat dealer as well as subsequent failure or damage that may occur as a result of that work will not be paid under this warranty. Crary Industries, Inc. does not warrant replacement components not manufactured or sold by Crary Industries, Inc.
1. This warranty applies only to parts or components that are defective in material or workmanship.
2. This warranty does not cover normal wear items including, but not limited to: batteries, bearings, belts,
pulleys, lters, chipper blades, shredder ails or knives.
3. This warranty does not cover normal maintenance, service or adjustments.
4. This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper maintenance.
5. This warranty does not cover damage due to improper setup, installation or adjustment.
6. This warranty does not cover damage due to unauthorized modications of the product.
7. Engines are warranted by the respective engine manufacturer and are not covered by this warranty.
Crary Industries, Inc. is not liable for any property damage, personal injury or death resulting from the
unauthorized modication or alteration of an ECHO Bear Cat product or from the owner's failure to assemble, install, maintain or operate the product in accordance with the provisions of the Owner's manual.
Crary Industries, Inc. is not liable for indirect, incidental or consequential damages or injuries including but not
limited to loss of crops, loss of prots, rental of substitute equipment or other commercial loss.
This warranty gives you specic legal rights. You may have other rights that may vary from area to area.
Crary Industries, Inc. makes no warranties, representations or promises, expressed or implied as to the performance of its products other than those set forth in this warranty. Neither the dealer nor any other person has any authority to make any representations, warranties or promises on behalf of Crary Industries, Inc. or to modify the terms or limitations of this warranty in any way. Crary Industries, Inc., at its discretion, may
periodically o󰀨er limited, written enhancements to this warranty.
CRARY INDUSTRIES, INC. RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS OF ITS PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS PRODUCTS.
ENGLISH
TABLE OF CONTENTS
1 SAFETY .................................................................. 1
1.1 SAFETY ALERT SYMBOL ........................................ 1
1.2 FIRE HAZARD INFORMATION ................................ 1
1.3 BEFORE OPERATING .............................................. 1
1.4 OPERATION SAFETY ............................................... 2
1.5 FEED ROLLER SAFETY .......................................... 2
1.6 BATTERY SAFETY .................................................... 3
1.7 MAINTENANCE/STORAGE SAFETY ...................... 3
1.8 TOWING SAFETY ..................................................... 3
1.9 SAFETY DECALS ..................................................... 4
1.10 SAFETY DECAL LOCATIONS ............................... 5
2 ASSEMBLY............................................................. 6
2.1 ATTACH TRAILER WHEELS .................................... 6
2.2 ATTACH HITCH ASSEMBLY .................................... 6
2.3 INSTALL REAR STABILIZER ................................... 7
2.4 ATTACH LICENSE PLATE LIGHT ............................ 7
2.5 ATTACH CHIPPER CHUTE ...................................... 7
2.6 ATTACH DIGITAL DISPLAY CONTROLLER
MOUNT ASSEMBLY ........................................................ 8
2.7 ATTACH DISCHARGE TUBE ................................... 8
2.8 ADD OIL TO ENGINE ................................................ 9
2.9 INSTALL BATTERY ................................................... 9
2.10 CHECK/ADD HYDRAULIC FLUID ......................... 9
2.11 FILL THE FUEL TANK ............................................. 9
3 FEATURES & CONTROLS ................................. 10
4 OPERATION ......................................................... 12
4.1 STARTING ENGINE ................................................ 12
4.2 OPERATING THE CHIPPER .................................. 12
4.3 CHIPPER OPERATION GUIDELINES .................. 13
4.4 SLOWING AND STOPPING THE CHIPPER
ROTOR AND ENGINE .................................................. 14
4.5 FEED ROLLER SPEED CONTROL ....................... 14
4.6 CHIPPER FEED CONTROLLER ........................... 14
4.7 USING THE DIGITAL DISPLAY CONTROLLER ... 14
4.8 TOWING ................................................................... 17
5 SERVICE & MAINTENANCE .............................. 18
5.1 MAINTENANCE SCHEDULE ................................. 18
5.2 ROTOR LOCK ......................................................... 19
5.3 RAISE/LOWER ACCESS COVER ......................... 19
5.4 CHIPPER BLADES MAINTENANCE ..................... 19
5.5 REMOVING THE BLADES ..................................... 20
5.6 SHARPENING THE BLADES ................................. 20
5.7 INSTALLING THE BLADES .................................... 20
5.8 SETTING CHIPPER BLADE CLEARANCE .......... 20
5.9 TRAILER MAINTENANCE TIPS ............................ 21
5.10 CLEARING A PLUGGED ROTOR ........................ 21
5.11 DRIVE BELTS ........................................................ 22
5.12 ROTOR BEARINGS .............................................. 23
5.13 HYDRAULIC FEED MAINTENANCE ................... 24
5.14 CHANGE HYDRAULIC FLUID FILTER ............... 24
5.15 CHANGE OIL ......................................................... 24
5.16 LUBRICATION ....................................................... 25
6 TROUBLESHOOTING .........................................26
6.1 FLASH CODES FOR THE DIGITAL DISPLAY
CONTROLLER .............................................................. 26
6.2 TROUBLESHOOTING GUIDE ............................... 27
7 SPECIFICATIONS ............................................... 29
7.1 BOLT TORQUE ........................................................ 30
7.2 TEMPERATURE OPERATING WINDOW ............. 31
8 OPTIONS .............................................................. 32
1 SAFETY
Section
1.1 SAFETY ALERT SYMBOL
The Owner/Operator's manual uses this symbol to alert you of potential hazards. Whenever you see this symbol, read and obey the safety message that follows it. Failure
to obey the safety message could result in personal injury,
death or property damage.
DANGER
Indicates an imminently hazardous situation that, if not
avoided, will result in death or serious injury.
ENGLISH
equipment in a󰀨ected areas, it must be equipped with a spark arrestor in continuous e󰀨ective working order. The
spark arrestor must be attached to the engine exhaust
system in such a manner that ames or heat from the system will not ignite ammable material.
Failure of the owner/operator of the equipment to comply
with federal, state, and local laws may subject him or her to nes and/or other penalties. Contact your local re marshal or forest service for specic information about
which regulations apply in your area.
The standard mu󰀪er installed on the engine is spark
arrestor capable. Spark arrestors require regular maintenance. See the Service & Maintenance section of this manual for more information.
Contact local re authorities for laws or regulations regarding re prevention requirements.
1.3 BEFORE OPERATING
WARNING
Indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury.
1.2 FIRE HAZARD INFORMATION
Federal, state, and local laws may prohibit the operation of an internal combustion engine using hydrocarbon fuels on any forest covered, brush covered or grass covered land or on land covered with grain, hay or other
ammable agricultural crops, without
an engine spark arrestor in continuous
e󰀨ective working order.
The engine on your power equipment, like most outdoor power equipment, is an internal combustion engine that burns gasoline
or diesel fuel (hydrocarbons). If operating your power
1. Read and understand this owner's manual. Be completely familiar with the controls and the proper use of this equipment.
2. Familiarize yourself with all of the safety and operating decals on this equipment and on any of its attachments or accessories.
3. Keep safety decals clean and legible. Replace missing or illegible safety decals.
4. Obtain and wear safety glasses and use hearing protection at all times when operating this machine.
5. Avoid wearing loose tted clothing. Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine.
6. Do not operate this machine
if you are under the inuence
of alcohol, medications, or
substances that can a󰀨ect your vision, balance or judgement. Do
not operate if tired or ill. You must be in good health to operate this machine safely.
16 INCH CHIPPER
SAFETY
7. Do not operate this equipment in the vicinity of bystanders. Keep the area of operation clear of all persons, particularly small children. It is recommended
that bystanders keep at least 50 feet (15 meters)
away from the area of operation.
8. Do not allow children to operate this equipment.
9. Use only in daylight or good articial light.
10. Do not run this equipment in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless and tasteless. Do not operate this equipment in or near buildings, windows or air conditioners.
11. Always use an approved fuel container. Do not remove gas cap or add fuel when engine is running. Add fuel to a cool engine only.
12. Do not ll fuel tank indoors. Keep open ames, sparks, smoking materials and other sources of combustion away from fuel.
13. Do not operate machine without shields in place.
Failure to do so may cause serious injury or death.
14. Keep all guards, deectors, and shields in good working condition.
15. Before inspecting or servicing any part of this machine,
shut o󰀨 the machine and make sure all moving parts
have come to a complete stop. Disconnect the battery and remove the ignition key where applicable.
16. Check that all screws, nuts, bolts, and other fasteners are secured, tightened and in proper working condition before starting the machine.
17. Do not transport or move machine while it is operating or running.
1.4 OPERATION SAFETY
1. Always stand clear of discharge area when operating this machine. Keep face and body away from feed and discharge openings.
2. Keep hands and feet out of feed and discharge openings while machine is operating to avoid serious
personal injury. Stop and allow
machine to come to a complete stop before clearing obstructions.
3. Set up your work site so you are
not endangering tra󰀩c and the
public. Take great care to provide adequate warnings.
4. Do not climb on machine when operating. Keep proper balance and footing at all times.
5. Check cutting chamber to verify it is empty before starting the machine.
6. The rotor will continue to rotate after being disengaged.
Shut o󰀨 the machine and make sure all moving parts
have come to a complete stop before inspecting or servicing any part of the machine. Disconnect the battery and remove the ignition key if applicable.
7. Do not insert branches with a diameter larger than the max chipper capacity into machine or machine damage may occur.
8. When feeding material into machine, do not allow metal, rocks, bottles, cans or any other foreign material to be fed into the machine.
9. Ensure debris does not blow into tra󰀩c, parked cars, or pedestrians.
10. Keep the machine clear of debris and other accumulations.
11. Do not allow processed material to build up in the discharge area. This may prevent proper discharge and can result in kickback of material through the feed opening.
12. If the machine becomes clogged, the cutting
mechanism strikes any foreign object, or the machine starts vibrating or making an unusual noise, shut o󰀨
machine immediately and make sure all moving parts have come to a complete stop. Disconnect the battery and remove the ignition key if applicable. After the
machine stops: A) Inspect for damage, B) Replace or repair any damaged parts, and C) Check for and
tighten any loose parts.
13. On electric start models, disconnect cables from battery before doing any inspection or service. Remove key.
14. Check blade bolts for proper torque after every 8 hours of operation. Check blades and rotate or resharpen daily or as required to keep blades sharp. Failure to do so may cause poor performance, damage or
personal injury and will void the machine warranty.
1.5 FEED ROLLER SAFETY
1. The feed roller can cause serious injury or death. Keep hands, feet and clothing away from the feed roller and chipper rotor blades.
2. Never climb onto the feed chute when the unit is operating or running.
3. Do not overreach. Keep proper balance and footing at all times.
4. Never allow anyone to sit on the feed chute.
WRONG
WRONG
2 6 INCH CHIPPER
SAFETY
5. When feeding material into the feed roller wear eye, face and hearing protection.
6. Stand to side of feed chute when feeding material and release material quickly.
7. When inspecting or servicing the feed roller, secure the feed roller in the raised position using the lock pin, if applicable.
1.6 BATTERY SAFETY
Improper use and care of the battery on electric start
models can result in serious personal injury or property
damage. Always observe the following safety precautions.
Poison/Danger – Causes Severe Burns. The
battery contains sulfuric acid. Avoid contact with skin, eyes or clothing. Keep out of reach of children.
ANTIDOTE – External Contact: Flush immediately
with water.
ANTIDOTE – Internal: Drink a large amount of water
or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call a physician immediately.
ANTIDOTE – Eye Contact: Flush with water for 15
minutes. Get prompt medical attention.
1. The battery produces explosive gases. Keep sparks,
ame or cigarettes away. Ventilate area when
charging battery. Always wear safety goggles when working near battery.
2. The battery contains toxic materials. Do not damage battery case. If case is broken or damaged, avoid contact with battery contents.
3. Neutralize acid spills with a baking soda and water solution. Properly dispose of a damaged or worn­out battery. Check with local authorities for proper disposal methods.
4. Do not short circuit battery. Severe fumes and re can result.
5. Before working with electrical wires or components,
disconnect battery ground (negative) cable rst.
Disconnect positive cable second. Reverse this order when reconnecting battery cables.
DANGER / POISON
FLUSH EYES IMMEDIATELY WITH WATER
SHIELD EYES
EXPLOSIVE
GASES CAN
CAUSE BLINDNESS
OR INJURY
KEEP OUT OF THE REACH OF CHILDREN. DO NOT TIP. KEEP VENT CAPS TIGHT AND LEVEL.
NO
• SPARKS
• FLAMES
• SMOKING
SULFURIC
ACID CAN
CAUSE
BLINDNESS OR
SEVERE BURNS
GET
MEDICAL
HELP
FAST
1.7 MAINTENANCE/STORAGE SAFETY
1. Before inspecting, servicing, storing, or changing
an accessory, shut o󰀨 the machine and make sure
all moving parts have come to a complete stop. Disconnect the battery and remove the ignition key where applicable.
2. Replace any missing or unreadable safety decals. Refer to the safety decal section for part numbers.
3. Allow machine to cool before storing in an enclosure.
4. Store the machine out of reach of children and where
fuel vapors will not reach an open ame or spark.
5. Never store this machine with fuel in the fuel tank inside a building where fumes may be ignited by
an open ame or spark. Ignition sources can be hot
water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.
6. Drain the fuel and dispose of it in a safe manner for storage periods of three months or more.
1.8 TOWING SAFETY
1. Position and lock the discharge tube to face the opposite direction of the towing vehicle prior to towing.
2. Connect hitch safety chains. Tighten trailer hitch bolts. Do not attempt to tow the trailer if the vehicle is
not equipped with a 2" (50mm) ball.
3. Do not exceed the maximum towing speed indicated
on tire sidewall. Inate tires to manufacturer's specications as stated on the tire sidewall.
4. Optimum towing performance can be achieved by maintaining a horizontal trailer hitch.
5. Check wheel lug bolts periodically to ensure they are tight and secure.
6. Make sure the jack stand and the rear stabilizer
(where applicable) on the trailer are in the UP position during towing. Place the jack stand on a level surface
and secure it in the DOWN position before using.
7. Never allow passengers to ride on the machine.
8. If applicable, shut o󰀨 fuel supply when towing.
9. Towing laws may vary in di󰀨erent countries/regions/ states. It is recommended that you contact your local motor vehicle department for any special regulations that pertain to towing and know the laws of any country/region/state you travel through.
ENGLISH
36 INCH CHIPPER
SAFETY
1.9 SAFETY DECALS
See Section 1.10 for decal locations. Familiarize yourself with all of the safety and operating decals on the machine and the associated hazards. See the engine owner's manual or contact the engine manufacturer for engine safety instructions and decals.
PN 12169
1
Keep hands and feet out of inlet and discharge openings while machine is operating to avoid serious personal
injury. Stop and allow machine to come to a complete
stop before clearing obstructions.
PN 12172
2
Read and understand this owner/operators manual. Be completely familiar with the controls and the proper use of this equipment
Obtain and wear safety glasses and use hearing protection at all times when operating this machine.
Before inspecting or servicing any part of this
machine, shut o󰀨 power source, remove the
key, disconnect spark plug wire from spark plug and make sure all moving parts have come to a complete stop.
PN 12173
3
Do not operate this equipment in the vicinity of bystanders. Do not allow children to operate this equipment. Always stand clear of discharge area when operating this machine. Keep face and body away from discharge areas.
PN 14942-00
7
Read and understand you owners manual before operating. If owners manual was not included or you have any questions, please call
800.247.7335 or 701.282.5520 (U.S.A.).
PN 18983-00
8
Feed roller support must be secured in the up position prior to servicing chipper feed area. The feed roller can fall and cause severe bodily harm. Consult owners manual for proper method of securing feed roller support. Lower feed roller before operating chipper.
PN 32109-00
9
Do not operate this equipment in the vicinity of bystanders. Do not allow children to operate this equipment. Always stand clear of discharge area when operating this machine. Keep face and body away from discharge areas. Rotate the discharge tube over the hitch before towing and lock securely in place.
PN 12174
4
Do not operate machine without shields in place.
Failure to do so may cause serious injury or death.
PN 12175
5
Keep hands and feet out of inlet and discharge openings while machine is operating to avoid
serious personal injury. Stop and allow
machine to come to a complete stop before clearing obstructions.
6
Check blade bolts for proper torque after every 8 hours of operation. Check blades and rotate or resharpen daily or as required to keep blades sharp. Refer to owners manual for instructions. Failure
to do so may cause poor performance, damage or personal injury and
will void the machine warranty.
PN 12250
4 6 INCH CHIPPER
10
11
Operation of this equipment may create
sparks that can start res around dry
vegetation. A spark arrestor may be required. The operator should contact
local re agencies for laws or regulations relating to re prevention requirements.
PN 32155-00
P205/75R14
PN 33883-00
350 kPa, 50 psi
68
150
WARNING
OPERATION OF THIS EQUIPMENT MAY CREATE SPARKS THAT CAN START FIRES AROUND DRY VEGETATION. A SPARK ARRESTOR MAY BE REQUIRED. THE OPERATOR SHOULD CONTACT LOCAL FIRE AGENCIES FOR LAWS OR REGULATIONS RELATING TO FIRE PREVENTION REQUIREMENTS.
ADVERTENCIA
EL USO DE ESTE EQUIPO PUEDE CREAR CHISPAS CAPACES DE INICIAR INCENDIOS EN VEGETACION SECA. PODRIA SE NECESARIO USAR UN PARACHISPAS. EL OPERADOR DEBERA COMUNICARSE CON CUERPOS DE BOMBEROS LOCALES PARA INFORMARSE DE LEYES O REGLAMENTOS RELACIONADOS CON LOS REQUISITOS EXIGIDOS PARA LA PREVENCION DE INCENDIOS.
33883-00
SAFETY
12
13
*Decals 12-15 not for CE compliant machines.
PN 32327-00 ENG. & FR. (32339-00 ESP. & PORT.)
PN 32328-00 ENG. & FR. (32340-00 ESP. & PORT.)
1.10 SAFETY DECAL LOCATIONS
14
15
PN 32330-00 ENG. & FR. (32342-00 ESP. & PORT.)
ENGLISH
PN 32332-00 ENG. & FR. (32341-00 ESP. & PORT.)
The numbers below correspond to the decals in Section 1.9. Make certain that all safety and operating decals on this machine are kept clean and in good condition. Decals that need replacement must be applied to their original locations.
3
2
6
1
9
8
5
11
12
4
14
13
15
10
*Decal located under shield
**Decal located on trailer next to VIN
7
56 INCH CHIPPER
2 ASSEMBLY
Section
2.1 ATTACH TRAILER WHEELS
1. Remove the chipper from its shipping crate. Place the unit on a level surface before attempting to assemble.
2. Raise the trailer several inches from the ground with
a hoist or jack. Support the chipper securely.
3. Lift one wheel to a hub and align the wheel lug holes with the hub lug bolts. Thread the lug nuts onto the bolts and tighten them to 75 ft-lbs. Follow a star pattern when tightening the lug bolts. Repeat this step for the remaining wheel.
If any bolts or nuts are dropped in the machine, be sure to remove them before starting the machine.
2.2 ATTACH HITCH ASSEMBLY
1. Place jack (1) onto hitch pole at mounting location and insert snap ring to secure.
2. Attach coupler mount (2) to hitch pole (3) using two 5/8 x 4-1/2" bolts (4), washers and centerlock nuts. Torque to
150 ft-lbs. Attach 2" coupler (5) to coupler mount using two 1/2 x 4" bolts (6) and nylock nuts. Torque to 75 ft-lbs.
3. Attach the two safety plates (7) to the hitch pole using the front two holes, 1/2 x 4-1/2" hex bolts (8) and nylock nuts. Keep the bolts loose when attaching to the frame.
4. Slide the hitch pole up to the axle. From underneath, place one 1/2 x 4" hex bolt
(6) through the hole in the
middle of the hitch pole and front of the frame. Attach with nylock nut. Torque to 75 ft-lbs.
5. Secure the safety plates using the back two holes,
1/2 x 3-1/4" hex bolts (9)
and nuts. Torque all safety plate bolts to 75 ft-lbs.
6. Use the hitch pole as a guide for the wiring harness.
Use the 1/4" hex bolt (10), nut (11) and clamp (12)
located at the front of the chipper trailer to secure the harness.
6
5
2
4
1
11
12
10
6
WARNING
7
3
7
6 6 INCH CHIPPER
8
Figure 2.1, Hitch Assembly (Non-CE Compliant Model Shown)
9
ASSEMBLY
2.3 INSTALL REAR STABILIZER
To install the rear stabilizer, slide the stabilizer into the corresponding bracket beneath the rear of the chipper
frame. Adjust the stabilizer and secure with the provided
snap pin.
Figure 2.2, Rear Stabilizer
2.4 ATTACH LICENSE PLATE LIGHT
feed chute. The other six bolts mount on the outer
anges of the right and left chute supports through the feed roller housing. Install a coated clamp (3) in the
lower left mounting hole. Do not tighten completely at this time. Route wire harness through clamp.
2. Bolt the chute support (5) to the chipper frame with
two 3/8 X 1" bolts (4), washers and nylock nuts.
3. Bolt the chute support (5) to the feed chute hinge by removing the existing 3/8 X 1-1/4" hex bolt (6) and
nylock nut and replace in the same location securing the chute support.
4. Now go back and tighten the bolts and nuts attaching the feed chute to the housing.
5. Connect the wire coming from the feed chute to the connector that is located underneath the chipper feed roller.
WARNING
Do not operate this unit without the chipper chute correctly installed. Rotating cutting blades can cause
serious personal injury.
ENGLISH
1. Attach the license plate light to the chute support, which is located under the feed chute, with two #10­24 nuts and two #10-24 x 1/2" screws.
2. Plug the wire harness into the license plate light.
CH6627H MODEL CH6627HXE MODEL
Figure 2.3, License Plate Light
2.5 ATTACH CHIPPER CHUTE
1. Attach the feed chute (1) to the chipper body using six 3/8 x 1-1/4" carriage bolts (2), four 3/8 x 1" carriage bolts (7) and nylock ange nuts (hardware already installed on chipper, reuse to attach feed chute).
The upper bolts are inserted from inside feed roller housing. The lower bolts are inserted from inside the
NOTE
In tropical regions, areas of high humidity or rainfall amounts, dielectric grease may be added to wire harness connectors to provide corrosion resistance.
7
1
7
3
2
6
4
Figure 2.4, Chipper Chute Assembly
5
76 INCH CHIPPER
ASSEMBLY
2.6 ATTACH DIGITAL DISPLAY CONTROLLER MOUNT ASSEMBLY
1. Remove the bolts (1) and nuts (2) attaching the digital display controller mount assembly (3) to the inside of
the chute.
2. Attach mount assembly to the outside of the chute as shown.
3. Route harness using the zip ties and two holders (4) shown in Figure 2.5. Leave excess harness at the controller to allow rotation of the enclosure from side to side
3
1
2
ADDITIONAL
MOUNTING
HOLES
5
1
4
Figure 2.6, Attach Clamp Ring and Spacer
6
5
3
3
2
4
Figure 2.5, Digital Display Controller Enclosure
NOTE
The controller mount assembly can be attached to the chute in either set of mounting holes.
2.7 ATTACH DISCHARGE TUBE
1. Attach one clamping ring (1) and one spacer ring (2) to discharge tube base (3) using three 3/8 x 1-1/4" bolts (4) and nylock nuts (5). Tighten leaving 1/16" gap to assist in mounting to ange. See Figure 2.6.
2. Slide the tube onto the mounting ange on the chipper frame. The discharge clamp (1) should slide underneath the lip of the ange. Tighten the bolts to
secure it.
3. Install the second half of the spacer (2) and clamp
ring (1) on the discharge tube with 3/8 x 1-1/4" bolts (4) and nylock nuts (5).
4. Attach lanyard with discharge pin (6) as shown in Figure 2.8. Loop on lanyard installed below nut located under discharge handle.
2
1
4
Figure 2.7, Attach Discharge Tube
NOTE
Keep nuts as tight as possible while allowing the discharge tube to freely turn.
5. Lubricate the tube by applying grease to the grease zerk at the base of the tube. Rotate the tube and apply grease until the tube rotates freely.
6. Rotate the tube 360 degrees and lock it in place with the lock pin to make sure it is mounted correctly.
7. Attach the discharge deector (7) to the discharge
tube. Connect the deector with two 5/16 x 1-1/4" bolts (8) through the lower hole in the discharge tube.
Run these bolts through the inside of the tube, 3/8"
washer (12), deector, 5/16" washer (13), and then knob (9).
8 6 INCH CHIPPER
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