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Installation and Operation Instructions
6221000 Series Lightbar
The ECCO 6221000 series is a powerful,
mid-sized, permanent mounted lightbar. The low
prole and ease of installation make it one of the
most versatile warning lightbars on the market
today.
IMPORTANT! Read all instructions before installing and using. Installer: This manual must be
delivered to the end user.
WARNING!
Failure to install or use this product according to manufacturer’s recommendations may result in property
damage, serious bodily/personal injury, and/or death to you and those you are seeking to protect!
Do not install and/or operate this safety product unless you have read and understand the safety
information contained in this manual.
1. Proper installation combined with operator training in the use, care, and maintenance of emergency warning devices are
essential to ensure the safety of you and those you are trying to protect.
2. Exercise caution when working with live electrical connections.
3. This product must be properly grounded. Inadequate grounding and/or shorting of electrical connections can cause high
current arcing, which can cause personal injury and/or severe vehicle damage, including re.
4. Proper placement and installation are vital to the performance of this warning device. Install this product so that output
performance of the system is maximized and the controls are placed within convenient reach of the operator so that s/he can
operate the system without losing eye contact with the roadway.
5. It is the responsibility of the vehicle operator to ensure during use that all features of this product work correctly. In use, the
vehicle operator should ensure the projection of the warning signal is not blocked by vehicle components (i.e., open trunks
or compartment doors), people, vehicles, or other obstructions.
6. The use of this or any other warning device does not ensure all drivers can or will observe or react to a warning signal.
Never take the right-of-way for granted. It is your responsibility to be sure you can proceed safely before entering an
intersection, driving against trafc, responding at a high rate of speed, walking on or around trafc lanes.
7. This equipment is intended for use by authorized personnel only. The user is responsible for understanding and obeying
all laws regarding warning signal devices. Therefore, the user should check all applicable city, state, and federal laws and
regulations. The manufacturer assumes no liability for any loss resulting from the use of this warning device.
Specications:
Size: 22.4” x 8.4” x 5.8”
Weight: 7 lb.
Voltage: 12 VDC system
Current draw: 10.2 Amps avg. @ 12.8 VDC
Flashes: 640 ashes/min. nominal
Bulb: 55 Watt, H1, halogen
Unpacking:
Carefully remove the lightbar and place it on a at surface.
Examine the unit for transit damage, broken lamps, etc.
920-0003-00 Rev. B Page 1 of 5
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Installation & Mounting:
PLACE HOLE NEAR CENTER FOR WIRE
ACCESS. THE USE OF A GROMMET
(USER-SUPPLIED) IS RECOMMENDED
TO PROTECT THE WIRES PASSING
THROUGH ROOF. HOLE DIAMETER IS
DEPENDENT ON GROMMET.
P (0.3230”)
TO
Q (0.3320”)
4 PL.
3.94”
17.38” (Max.)
12.00” (Min.)
Permanent Mounting:
Select the mounting location for the lightbar on a at, smooth surface. If the lightbar is to be mounted on a curved surface,
such as on the roof of the vehicle, choose a placement with the least amount of curvature. The mounting location for the
lightbar should be chosen such that there is maximum visibility to the oncoming trafc.
CAUTION! When drilling into any vehicle surface, make sure that the area is free from any electrical wires, fuel
lines, vehicle upholstery, etc. that could be damaged.
Use the following instructions for mounting (refer to Figures 1 & 2).
1. Drill four (4) mounting holes and one (1) wire access hole as shown in the pattern in Figure 1 below. The lightbar is
designed with slots on the bottom for mounting. This allows for variable mounting centers along the length of the
lightbar, adding versatility.
2. Wire the lightbar (see the section on wiring).
3. Insert the head of one of the bolts into the opening at the end of one of the slots on the base, and slide into position.
Repeat for the other three bolts, and place the rubber spacers onto the bolts. These spacers mount between the
bottom of the lightbar and the mounting surface.
4. Mount the lightbar with the bolts through the holes drilled in Step 2 above, and secure with the at washer, lock
washer and nut as shown in Figure 2.
Figure 1
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Figure 2
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Wiring Instructions:
12 AMP 3AG SLO-BLO FUSE
(USER SUPPLIED)
SWITCH
(USER SUPPLIED)
GROUND
GROUND
RED
BLACK
Important: This unit is a safety device, and it must be
connected to its own, separate fused power point to
assure its continued operation should any other electrical
accessory fail.
Important: Disable power before wiring up the bar.
NOTE: Operating the vehicle without the outer lens in-
stalled on the product may result in damage that will NOT
be covered under the warranty.
Notes:
1. Larger wires and tight connections will provide longer service life for components. For high current wires it is highly
recommended that terminal blocks or soldered connections be used with shrink tubing to protect the connections.
Do not use insulation displacement connectors (e.g., 3M Scotchlock type connectors).
2. Route wiring using grommets and sealant when passing through compartment walls. Minimize the number of
splices to reduce voltage drop. High ambient temperatures (e.g., under-hood) will signicantly reduce the current
carrying capacity of wires, fuses, and circuit breakers. All wiring should conform to the minimum wire size and other
recommendations of the manufacturer and be protected from moving parts and hot surfaces. Looms, grommets,
cable ties, and similar installation hardware should be used to anchor and protect all wiring.
3. Fuses or circuit breakers should be located as close to the power takeoff points as possible and properly sized to
protect the wiring and devices.
4. Particular attention should be paid to the location and method of making electrical connections and splices to
protect these points from corrosion and loss of conductivity.
5. Ground termination should only be made to substantial chassis components, preferably directly to the vehicle
battery.
6. Circuit breakers are very sensitive to high temperatures and will “false trip” when mounted in hot environments or
operated close to their capacity.
The 6221000 series lightbar is designed to operate on a 12
VDC negative ground system. Use 16 AWG (UL 1015) or
larger wires. If the wire is to be exposed to a high temperature environment, use 16 AWG (UL 3265 grade min.)
type wire. Connect the black lead to the vehicle chassis,
or preferably the negative terminal of the battery. Bring the
red lead to the user supplied control switch, and then to
the battery or to the battery side of the starter solenoid or
alternator. Install a 12 Amp 3AG SLO-BLO fuse to protect
the vehicle’s wiring system against shorts. See Figure 3.
The motor will rotate in a clockwise direction (when looking
down on the unit from above).
Figure 3
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Maintenance & Troubleshooting
WARNING!
Halogen bulbs are extremely hot! Allow to cool completely before attempting to remove. Gloves and eye protection
should be worn when handling halogen lamps as they are pressurized and accidental breakage can result in ying
glass.
Do not oil or grease this unit. It is constructed with permanently lubricated bearings which do not need lubrication. Clean the
lens and base with soap and water, or a lens polish using a soft cloth.
Bulb Replacement:
1. Remove the two (2) lens screws at either end of the base, and remove the lens.
2. Remove and replace the bulb, ECCO P/N R5812BH. Do Not touch the glass portion of the bulb. Use clean
gloves, replacement bulb bag, nger cots, etc., to prevent hand oil from contaminating the bulb, causing failure.
3. Replace the lens.
Trouble Shooting:
Problem Possible Cause Suggested Remedy
Unit does not function when
turned on
Rotator does not turn but
lamp functions
Rotator turns but lamp does
not function
Poor ground or power connection
Fuse Blown
No power / improper power
Unit has been damaged
Open circuit in motor wiring of rotator
Unit has been damaged
Lamp has burned out
Open circuit in lamp wiring of rotator
Unit has been damaged
Check connections at the battery and the unit and repair
Check fuse, replace if necessary
Verify that 12 VDC is reaching unit
Return to ECCO
Repair wiring
Replace rotator assembly or return to ECCO
Replace lamp
Check for loose connection or
damaged wires between motor and lamp assembly
(2 wires)
Return to ECCO
Replacement Parts/Accessories
Ref. No. Description Part No.
1 Replacement Lens R5101LX*
2 Belt Drive Assembly (2 units required per unit) R0003MGA
3 55 Watt Halogen Bulb (2 bulbs required per unit) R5812BH
* Replace “X” with color A=Amber, B=Blue, C=Clear, R=Red
920-0003-00 Rev. B
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Manufacturer Limited Warranty and Limitation of Liability:
Manufacturer warrants that on the date of purchase this product will conform to Manufacturer’s specications for
this product (which are available from the Manufacturer upon request), and Manufacturer further warrants that
this product is free from defects in materials and workmanship. This Limited Warranty extends for twenty-four (24)
months (90 days for bulb) from the date of purchase. Other warranties may apply, call Manufacturer for details.
Manufacturer will, at its discretion, repair or replace any product (other than the bulb) found by the Manufacturer to
be defective and subject to this Limited Warranty.
DAMAGE TO PARTS OR PRODUCTS RESULTING FROM TAMPERING, ACCIDENT, ABUSE, MISUSE, NEGLIGENCE,
UNAPPROVED MODIFICATIONS, FIRE OR OTHER HAZARD; IMPROPER INSTALLATION OR OPERATION; OR NOT
BEING MAINTAINED IN ACCORDANCE WITH THE MAINTENANCE PROCEDURES SET FORTH IN MANUFACTURER’S INSTALLATION AND OPERATING INSTRUCTIONS VOIDS THIS LIMITED WARRANTY.
ORAL STATEMENTS OR REPRESENTATIONS ABOUT THE PRODUCT WHICH MAY HAVE BEEN MADE BY SALESPEOPLE, DEALERS, AGENTS OR OTHER MANUFACTURER’S REPRESENTATIVES DO NOT CONSTITUTE WARRANTIES. THIS LIMITED WARRANTY MAY NOT BE AMENDED, MODIFIED, OR ENLARGED EXCEPT BY A WRITTEN
AGREEMENT SIGNED BY AN AUTHORIZED OFFICIAL OF MANUFACTURER WHICH EXPRESSLY REFERS TO THIS
LIMITED WARRANTY.
Exclusion of Other Warranties:
MANUFACTURER MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE IMPLIED WARRANTIES FOR
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED AND SHALL NOT APPLY TO THE PRODUCT. BUYER’S SOLE AND EXCLUSIVE REMEDY IN CONTRACT, TORT, OR UNDER ANY OTHER
THEORY AGAINST MANUFACTURER REGARDING THE PRODUCT AND ITS USE SHALL BE THE REPLACEMENT
OR REPAIR OF THE PRODUCT AS DESCRIBED ABOVE.
Limitation of Liability:
IN THE EVENT OF LIABILITY FOR DAMAGES ARISING OUT OF THIS LIMITED WARRANTY OR ANY OTHER CLAIM
RELATED TO THE MANUFACTURER’S PRODUCTS, MANUFACTURER’S LIABILITY FOR DAMAGES SHALL BE
LIMITED TO THE AMOUNT PAID FOR THE PRODUCT AT THE TIME OF THE ORIGINAL PURCHASE. IN NO EVENT
SHALL MANUFACTURER BE LIABLE FOR LOST PROFITS, THE COST OF SUBSTITUTE EQUIPMENT OR LABOR,
PROPERTY DAMAGE, OR OTHER SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES BASED UPON ANY
CLAIM FOR BREACH OF CONTRACT, IMPROPER INSTALLATION, NEGLIGENCE, OR OTHER CLAIM, EVEN IF MANUFACTURER OR A MANUFACTURER’S REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. MANUFACTURER SHALL HAVE NO FURTHER OBLIGATION OR LIABILITY WITH RESPECT TO THE
PRODUCT OR ITS SALE, OPERATION AND USE, AND MANUFACTURER NEITHER ASSUMES NOR AUTHORIZES
THE ASSUMPTION OF ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH SUCH PRODUCT.
This Limited Warranty denes specic legal rights. You may have other legal rights which vary from state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages.
833 West Diamond St
Boise, Idaho 83705
Customer Service
USA 800.635.5900
UK +44 (0)113 237 5340
AUS +61 (0)3 63322444
www.eccogroup.com
©2003 ECCO
920-0003-00 Rev. B
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