Ebsray RC SERIES, RC25, RC40, RC20 Installation, Operation & Maintenance Instructions Manual
Page 1
Publication # 1987-16EN
EBSRAY PUMPS
INSTALLATION, OPERATION &
MAINTENANCE INSTRUCTIONS
RC SERIES
MODELS RC20, RC25 & RC40
Page 2
CONTENTS
SECTION 1 – GENERAL .............................................................................................................................................. 4
1.1 INTRODUCTION ................................................................................................................................... 4
1.2 TRANSPORTATION, PACKING & STORAGE ..................................................................................... 4
1.3 RECEIVING INSPECTION .................................................................................................................... 4
1.4 HANDLING ............................................................................................................................................ 4
1.5 WARRANTY .......................................................................................................................................... 4
SECTION 2 – SYSTEM DESCRIPTION ....................................................................................................................... 5
2.1 EBSRAY RC20/RC25/RC40 LPG PUMPING SYSTEM ........................................................................ 5
2.2 BYPASS VALVE – EBSRAY MODEL RV18 (VRS OR CBS OPTIONS) ............................................... 5
SECTION 3 – INSTALLATION ..................................................................................................................................... 5
3.1 PUMP & SYSTEM LOCATION/INSTALLATION ................................................................................... 5
3.1.1 Foundations ................................................................................................................................... 5
3.1.2 Coupling ........................................................................................................................................ 5
3.1.3 Strainer .......................................................................................................................................... 5
3.1.4 Pump Inlet ..................................................................................................................................... 5
3.1.5 Pump Discharge ............................................................................................................................ 5
3.1.6 Bypass Valve ................................................................................................................................. 6
SECTION 4 – OPERATION .......................................................................................................................................... 6
4.1 DESCRIPTION ...................................................................................................................................... 6
4.2 LUBRICATION ...................................................................................................................................... 6
4.3 PRE-STARTUP CHECKLIST ................................................................................................................ 6
4.4 COMMISSIONING START-UP PROCEDURE AND BYPASS ADJUSTMENT ..................................... 6
4.5 PERIODIC INSPECTION ...................................................................................................................... 7
SECTION 5 – MAINTENANCE ..................................................................................................................................... 8
5.1 PREPARATION FOR MAINTENANCE ................................................................................................. 8
5.2 TO REPLACE MECHANICAL SEAL ONLY .......................................................................................... 8
5.3 TO REPLACE COMPLETE QUILL ASSEMBLY ONLY ......................................................................... 8
5.4 DISASSEMBLY ..................................................................................................................................... 8
5.5 INSPECTION ........................................................................................................................................ 9
5.6 SPARE PARTS ..................................................................................................................................... 9
5.7 REASSEMBLY - PRELIMINARY ........................................................................................................... 9
5.8 REASSEMBLY ................................ ................................ ................................................................ ...... 9
SECTION 6 – PARTS DESIGNATION ....................................................................................................................... 11
EBSRAY PUMPS Pty. Limited
156 South Creek Road
Cromer, NSW 2099 Australia
Phone: (+612 9905 0234)
Fax: (+612 9938 3825)
www.ebsraypumps.com.au
or Contact Ebsray Representative:
2
Page 3
3
DANGER
IMPORTANT NOTES
1. This Publication is TYPICAL ONLY and only relates to the specifications of the minimum equipment required to
ensure the optimum performance, maximum life and trouble-free operation of the Ebsray RC Series Pumps and
the Pumping System in general.
2. Products with the mandatory European CE mark affixed indicate conformity to the essential health and safety
requirements via their applicable EU Directives (e.g. ATEX 94/09/EC, Machinery 98/37/EC etc).
As certain specific products/equipment outlined in this Publication are CE marked (meaning the equipment has
been assessed and supplied in conformity to those Directives), STRICT ADHERENCE with ALL the
instructions and recommendations forms an essential part in maintaining the product/equipment’s conformity.
Failure to comply with the instructions and recommendations contained in this Publication may void
CE conformity.
3. For U.L Models, the “3” in the last digit of in the Ebsray RC20/RC25 Model No. Code on the Nameplate indicates
that this product is listed by UL for LP-Gas Applications Only. For example, in the Ebsray Model No. Code
RC25NN-1BF1-A1N3, the “3” indicates that this particular product is UL listed for LP-Gas only. Any other
character in this position in the RC20/RC25/RC40 Model No. Code indicates that this particular Pump is not UL
listed.
4. This Publication does NOT depict:
a) Ancillary required equipment related to the fabrication, installation and operation of the Pumpset e.g.
miscellaneous flanges, fittings etc.
b) Required equipment unrelated to the Pumpset e.g. tank fill lines, vapour return lines, emergency shutdown
systems etc.
c) The materials and method of fabrication and/or installation of the tank and required sub-systems.
5. It is the responsibility of the designer, fabricator and the installer of each actual tank and required sub-systems to
ensure that:
a) The Ebsray specifications within this Publication and any other relevant Ebsray documents are STRICTLY
adhered to.
b) Any variation (including use of equipment deemed "Equivalent") or addition to the Ebsray Specifications, as
related to the Pumpset and Pumping System in general, meet Ebsray's minimum requirements.
c) All design, fabrication and installation of the tank and sub-systems is STRICTLY in accordance with all relevant
National, State and Local Codes, Regulations, Standards and Directives.
5. Ebsray reserves the right to:
a) Withdraw or alter any or all of the Ebsray specifications within this Publication and any other relevant Ebsray
documents without notification.
b) Determine the validity of any Warranty claims for Ebsray equipment based on the proper application of Ebsray
supplied equipment by the way of adherence to the Ebsray specifications within this Publication and any other
relevant Ebsray documents.
Terms used in this publication requiring special attention:
1.
Non-compliance with requirements under this heading could create circumstances which may lead to
serious personal injury or death or substantial property damage.
2.
Non-compliance with requirements under this heading could create circumstances which may lead to
personal injury and/or which may cause damage to the Pumpset and/or ancillary equipment.
3.
Items under this heading draw attention to legal and/or statutory requirements which control the
installation and use of this type of equipment. Non-compliance with these requirements may create a
dangerous situation and/or result in damage to the Pumpset and ancillary equipment.
4. NOTE:
Items under this heading are to draw attention to assembly procedures, techniques and methods of
operation etc. which are important to ensure correct installation and operation of equipment and which, if
not followed, may result in damage, failure or poor performance of Pumpset and ancillary equipment.
ABBREVIATIONS:
AFL Automatic Fill Limiting Valve
CBS Constant Bleed System
EFV Excess Flow Valve
FLA Full Load Amps
VRS Vapour Removal System
Page 4
SECTION 1 – GENERAL
DANGER
DANGER
1.1 INTRODUCTION
This publication is intended to assist those involved
with the installation, operation and maintenance of
Ebsray RC Series Regenerative Turbine Pumps and
the pumping system.
Before starting any work,
this publication should be
completely read/reviewed by all persons involved
with the work. If any part of this publication is
unclear, obtain clarification before proceeding
with any work.
As LPG (Propane and
Butane) is regarded as a
flammable liquid, extreme caution must be taken
to ensure total compliance with all necessary
Statutory Standards, Directives, Codes and
Regulations is fully understood and exercised in
the installation, operation and maintenance of
Ebsray RC Series pumps.
These instructions are intended to assist correct
pump installation, operation and maintenance
requirements. They are additional to, and do not
supersede or override any applicable statutory,
legal or regulatory requirements.
The design, materials and workmanship incorporated
in the manufacture of Ebsray pumps make them
capable of reliable operation over a long working life.
Correct installation and operation is essential. Service
life is enhanced by periodic inspection and careful
maintenance.
Installation and servicing
of this equipment should
be performed by qualified
competent personnel in accordance with relevant
Standards, Directives, Codes, Regulations and
site restrictions, in conjunction with these
instructions.
When the equipment supplied utilises components
other than those manufactured by Ebsray e.g.
electrical equipment, switches, fittings, valves, etc
reference should be made to the original
manufacturer's data before installation or servicing is
commenced. Failure to observe these details may
void the Warranty.
The pumpset must be
operated within the
original selected design parameters of pumped
product (Use only LPG of internationally accepted
(ISO) quality and specification), flow, pressure,
temperature, voltage and current. Should any
change be contemplated, please confer with
Ebsray in order to verify the suitability of such a
change
1.2 TRANSPORTATION, PACKING & STORAGE
Standard domestic packing is suitable for shipment in
covered transports. Pump ports must be sealed to
exclude ingress of condensation, moisture or foreign
material. When received on site the Pump must be
stored in a dry covered area..
NOTE: If Pump is not installed and
commissioned immediately, special preservative
techniques will be required. (Refer to Ebsray).
e.g. If the Pump is installed, but not
commissioned, low pressure nitrogen can be
used to purge, seal and protect the Pump from the
effects of condensation and atmospheric
corrosion.
NEVER allow water or
any corrosive product to
enter the pump (e.g. for hydrostatic testing of
pipework). Severe internal damage may result and
will void the Warranty
1.3 RECEIVING INSPECTION
SHORTAGES and/or DAMAGE: On receipt of
equipment, check all items against the dispatch
documents and inspect for damage. Any damage or
shortage incurred during transit should be noted on the
packing note and on both your own and the carrier's
copy of the consignment note. A claim should be made
immediately on the transport company.
Also advise Ebsray or their Appointed Representative.
Should a shortage be evident on receipt, notify Ebsray
immediately giving full details and packing note
number.
1.4 HANDLING
Do not drop Pumpset! Care should be taken in
moving/handling Pump/Pumpsets in order to minimise
stress on the internal components.
The Pump/Pumpset should be lifted in such a manner
as to ensure compliance with the relevant lifting codes.
Severe internal Pump damage may result if correct
handling and due care is not taken.
1.5 WARRANTY
1. All Ebsray manufactured pumps and equipment are
warranted as standard for one (1) year against
faulty workmanship and/or materials. Refer to
Ebsray Pumps 'Standard Conditions of Sale and
Warranty' publication for details.
2. Ancillary equipment supplied by Ebsray but
manufactured by others will be in accordance with
those manufacturer's written warranty conditions
4
Page 5
SECTION 2 – SYSTEM DESCRIPTION
2.1 EBSRAY RC20/RC25/RC40 LPG PUMPING
SYSTEM
The RC Series Pumps are designed generally for
installation aboveground when connected to
aboveground storage tanks. For Underground
installations refer to Ebsray.
2.2 BYPASS VALVE – EBSRAY MODEL RV18
(VRS OR CBS OPTIONS)
The RC Series Pumps must be installed in conjunction
with a bypass valve - connected back-to-tank. The
EBSRAY Model RV18 fitted with VRS or CBS option is
recommended. (Refer Ebsray Literature - P&ID for
details)
The Bypass Valve plays a pivotal role in the overall
LPG system. It controls the following functions:
1. Maintains pump system differential pressure as
required for optimum flow rates.
2. Controls Differential Pressure to maintain pump's
and/or motor's correct operation within intended
maximum operating parameters.
3. VRS option, when fitted, ensures rapid vapour
passage for faster pump priming before acting in
it’s intended liquid handling mode.
SECTION 3 – INSTALLATION
Fig 1
Installation and/or removal
of this equipment should
be performed by suitably qualified competent
personnel in accordance with relevant Directives,
Standards, Codes, Regulations, and site
restrictions - in conjunction with these
instructions.
Never loosen or remove
fittings, flanges, etc. while
under pressure (vapour pressure of LPG may be
very high), always isolate components or pipework
and depressurise prior to work.
3.1 PUMP & SYSTEM LOCATION/INSTALLATION
Refer Ebsray literature P&ID for system arrangement
and relative positions of important
components/equipment
3.1.1 Foundations
a) Pumpsets should be accurately and securely
installed. When mounted direct on a concrete
foundation, ensure that it has a solid footing and is
levelled on the pump mounting surfaces.
b) Ensure floor area and headroom allotted is
sufficient for inspection, maintenance and motor
cooling airflow. Allow for crane or hoist access if
required.
It is extremely important
that no piping stresses
be transferred to the pump.
3.1.2 Coupling
Ebsray can supply a compliant, non-sparking coupling
pre-bored to suit the Pump and most motors.
NOTE: Couplings must be of the non-sparking
design and be in compliance with the relevant
Directives, Standards, Codes & Regulations
3.1.3 Strainer
The pump inlet must always be protected by an
efficient strainer of adequate size to accommodate the
flow rate conditions without causing excessive inlet
resistance or cavitation.
3.1.4 Pump Inlet
a) The pump is designed for installation with an
adequately sized inlet pipe with continuous fall from
the LPG liquid withdrawal outlet of the tank.
b) Ensure this aboveground (exposed) inlet piping is
the shortest length possible – combined with the
minimum diameter (without causing cavitation) – thus
reducing the contained ‘vapour volume’ when priming.
c) Protection from direct sun will enhance pumping
performance by minimising vaporisation in pump and
inlet pipe. EBSRAY recommends that the pump and its
inlet pipework are painted white.
NOTE: Debris e.g. welding materials, pipe scale,
grinding swarf, shot blast material etc. left in the
pipework or tank will cause serious pump damage
and void the Warranty. Clean tank and pipework
TOTALLY prior to pumpset installation.
3.1.5 Pump Discharge
Discharge pipe size is generally dependent upon run
lengths at the specific site. Calculate as required to
ensure optimum conditions and to minimise pressure
drop.
5
Page 6
6
NOTE:
3.1.6 Bypass Valve
Bypass Valve (Ebsray Model RV18-VRS or CBS) is
installed on the pump discharge side and returns backto-tank. It may be mounted directly on the 'spare'
discharge port or in the discharge pipe (before any
isolation valve). This Bypass Valve is primarily for
control of differential pressure. (NOTE: Variation in tank
vapour pressure has a direct effect upon discharge
pressure whilst constant differential pressure is
maintained).
If VRS option is used (Refer Appendix A - P&ID for
details), a critical function performed by this unique
Bypass Valve is its rapid vapour handling capability
SECTION 4 – OPERATION
during the pump start-up/priming cycle. (Also refer to
Ebsray RV18 Bypass Valve Brochure for details and
functionality.)
Ensure correct orientation i.e. flow is 'IN' from pump
discharge line and 'OUT' returns to tank.
NOTE: The Bypass Valve’s return-to-tank pipeline
MUST NOT have any restrictions which could
adversely affect, limit or block the unrestricted
vapour clearing function during pump priming.
An Excess Flow Valve or other 'normally open' tank
valve is recommended.
Flow of LPG during bypassing should return to Storage
Tank vapour space.
4.1 DESCRIPTION
1. Pump
The Ebsray RC Series pumps are designed for ultra
quiet operation pumping LPG of Internationally
accepted (ISO) quality and specification.
The Pump meets the requirements of Australian,
United States (UL listed for LP-Gas only), European
ATEX and other International Standards and Codes use in potentially explosive atmospheres.
2. Motor
Certified explosion protected IEC or NEMA motors fit
directly onto RC Series pumps. See Section 7 for
details.
Motor must be wired with a correctly sized IEC class
10A (or NEMA equivalent) thermal overload relay, and
set to no more than the FLA of the motor.
Ensure motor conforms to all necessary Directives,
Standards, Codes, Regulations and site requirements.
3. Coupling
Non-Sparking design (e.g. “Polygear” type) – is sized
to suit duty. Supplied by Ebsray or customer supplied.
4.2 LUBRICATION
The Ball Bearings for the RC Series pumps are
grease lubricated and 'sealed-for-life' design.
No 'in service' lubrication is required on Ebsray's RC
Series Pumps.
For motor, refer to specific motor manufacturer's
recommendations.
4.3 PRE-STARTUP CHECKLIST
Refer to pre-start inspection checklist (Appendix B)
Do not run Pumpset dry.
Do not start the Pump
against closed Discharge Valve. Severe internal
damage to the Pumpset will result, voiding
Warranty.
4.4 COMMISSIONING START-UP PROCEDURE
AND BYPASS ADJUSTMENT
Fill in the ‘Pump Run Log’ provided in Appendix C
1. Ensure all conditions described in Pre-Start-Up
Checklist have been met.
2. Check reading on discharge pressure gauge.
Record product vapour pressure in the commissioning
section of the Pump Run Log.
Differential pressure settings outside
the range of adjustment, requires a
different spring to be fitted.
3. To increase bypass pressure, rotate Adjusting
Screw in clockwise direction (i.e. screw in).
DO NOT exceed the lowest
service pressure rating of
any component in the system.
4. To decrease bypass pressure, rotate Adjusting
Screw anti-clockwise (i.e. screw out).
5. Ensure that there is an appropriate pressure gauge
fitted to Pumps’ main discharge viewable while
setting the Bypass Valve
Verify all site conditions
and statutory requirements
have been met and that the system is ready to
operate before attempting to set the Bypass Valve.
6. Rotate the Bypass Adjusting Screw anti-clockwise
until there is no resistance against the screw. This
is the Bypass Valve's minimum pressure setting.
7. Ensure that the system is set such that 100% of the
Pump’s flow is directed through the Bypass Valve
8. Briefly activate power (i.e. 'jog' motor) to verify
correct pump rotation. (Cast arrow on Cover).
9. Start the Pump and ensure that liquid is flowing
through Bypass Valve. This should be detectable
audibly (by listening) or by feeling the
valve/pipework by hand.
10. After start-up, pump should immediately begin to
build differential pressure. If pump does not
prime immediately, switch off to determine reason
and rectify before re-starting.
Page 7
7
11. Screw in the Bypass Valve Adjusting Screw, not
NOTE:
exceeding two turns per minute until the desired
differential pressure is reached.
12. While retaining the Adjustment Screw, lock the
Adjusting Screw Lock Nut against Bypass Valve
Cover immediately after adjustment is made.
13. After the setting of the Bypass Valve is completed,
wire and seal Adjusting Screw, utilising holes
provided for passing wire through head of
Adjusting Screw and lug on Bypass Valve Cover.
Bypass Valves characteristically
exhibit two distinct pressures during
their operation:
a) The ‘setting’ or ‘cracking’ pressure which
occurs when the Bypass Valve first opens i.e.
initial bypassing begins against the preset
spring load, and;
b) ‘Maximum’ pressure, which occurs when the
full flow of the bypassed product passes
through the Bypass Valve.
It is important to ensure both these above
characteristics are understood fully in order to
correctly apply the Bypass Valve.
If any aspect of the
Pumpset or pumping
system does not
function properly, immediately turn the pump 'off'
and rectify the problem before re-starting.
14 Record discharge pressure in the commissioning
section of the Pump Run Log.
15. Check that motor current is below FLA rating.
Record the motor current readings in the
commissioning section of the Pump Run Log.
4.5 PERIODIC INSPECTION
Periodic Inspection of the Pump, Pump System and
Ancillary Equipment is required to maintain safety,
conformity, operational functionality and reliability.
Ebsray recommends a maximum interval of three
months or 500 hours operation between routine
periodic maintenance inspections (More frequent
inspections may be necessary dependent upon
usage, site conditions, operation etc).
If any abnormal condition is discovered, cease
operation of pump immediately and take action to
rectify the problem. Record observations from these
inspections in Pump Run Log.
For safe operation, the following items should be
included in the routine periodic inspection:
a. Inspect the Pump for LPG leaks, vibration,
abnormal noises, signs of overheating,
discolouration, etc.
b. Inspect Coupling Assembly for signs of wear,
overheating, discolouration, etc.
c. Check Pump differential pressure
d. Check Motor Current.
e. Inspect motor for vibration, abnormal noises, signs
of overheating, discolouration, etc.
NOTE: During this procedure, or at any time,
motor current must not exceed FLA rating of
motor.
16. Stop pump, restart and check for consistent results,
rectify if required.
17. Record discharge pressure and current readings in
the commissioning section of the Pump Run Log.
18. The Pumpset is now ready for normal operation.
19. The start-up procedure is now complete.
20. Inspect Pumpset/pumping system frequently during
the first few hours of operation then periodically
thereafter (see Section 4.5 for frequency).
Record the observations from these inspections in
the Pump Run Log.
Page 8
8
SECTION 5 – MAINTENANCE
Removal
Replacement
Follow steps 2, 3, 5, 6, and 7 in
Section '5.4 Disassembly'
Inspect relevant components as described in Section '5.5
Inspection' and repair or replace as required.
Follow steps 1, 2 and 3 in Section '5.8 Reassembly'.
Fit Cartridge to Body before fitting and securing
Mechanical Seal Assembly as shown in Fig 5.12 and
Fig 5.13
Then follow steps 10 and 11 in Section '5.8
Reassembly'
Removal
Replacement
Follow steps 1, 2, 3, 4 and 9. in
Section '5.4 Disassembly':
Inspect relevant components as described in Section '5.5
Inspection' and repair or replace as required.
Follow steps 3 and 7 to 14 in Section '5.8 Reassembly'
CAUTION
NOTE:
NOTE:
5.1 PREPARATION FOR MAINTENANCE
Prior to any system disassembly or service, verify that all requirements of statutory
Codes, Regulations, Standards and Directives are met and that specific site
requirements etc are satisfied. Obtain the appropriate Work Permit if required.
Most maintenance tasks and inspections can be performed with the pump ‘in line’ so long as complete electrical
isolation, depressurising and purging procedures have been completed.
5.2 TO REPLACE MECHANICAL SEAL ONLY
5.3 TO REPLACE COMPLETE QUILL ASSEMBLY ONLY
Replace Ball Bearings at intervals not exceeding recommended operational hours. See
Section 5.5.3
The following instructions are for complete pump disassembly (This may not be required - depending upon scope of
maintenance)
5.4 DISASSEMBLY
(Refer Drawing No. A316001L and A319001L)
1. Remove Motor, Coupling Guards, Pump
Coupling half and Pump Shaft Key.
2. Remove Cover, Impeller and Impeller Key.
The Coupling Guard retaining
screws may be screwed into the
Impeller to aid removal.
3. Unscrew four
grubscrews from
Cartridge. Ref Fig 2
4. Insert grubscrews
into the two
extraction holes and
screw in evenly to
extract Cartridge or
Quill Assembly.
Fig. 2
Fig 3 Complete Quill Assembly
Complete Quill Assemblies are
available from EBSRAY as a 'Spare
Part' to enhance speed and efficiency of
maintenance.
Page 9
9
Pump Fastener Torque settings
M12 ISO Grade 8.8 85Nm (63ft-lb)
Motor Fastener Torque Settings
M10 ISO Grade 4.6 20Nm (15ft-lb)
M10 ISO Grade 8 (nut)
M12 ISO Grade 4.6 30Nm (22ft-lb)
M12 ISO Grade 8 (nut)
5. Remove Circlip
MINIMUM IMPELLER DIMENSIONS mm
Pump Model
RC20
RC25
RC40
Minimum worn width
8.86
9.86
14.86
Minimum worn
diameter
109.86
109.86
117.86
Bearing Replacement recommended not
exceeding 10,000 operational hours.
NOTE:
from end of Quill
Assembly.
Refer Fig 4
Fig 4
6. Remove Mechanical Seal Assembly (the
Coupling Guard retaining screws may be
screwed into the Impeller and/or Seal Assembly
to aid removal).
The Coupling Guard retaining
screws may be screwed into the
Seal Assembly to aid removal.
7. Remove Carbon
Seal Seat and
Lip Seal from
Cartridge.
Refer Fig 5
Fig 5
8. Remove Circlip and press Bearings from Shaft.
9. Remove Dust Seal (Bearing) from Body.
5.5 INSPECTION
1. Check Impeller and Seal Zone of Body for
damage or wear. Replace Impeller if blades
have been damaged or wear exceeds minimum
recommended dimensions. Refer Fig.6
5.6 SPARE PARTS
1. When ordering spare parts, to ensure a minimum
of delay and correct replacement to original
specification, ALWAYS quote the pump Serial
Number located on the nameplate of the pump.
2. Advise the name, Cat # and quantity required.
Refer to Drawing No A316001B and A316001L
(Section 6)
3. Advise complete delivery instructions,
transportation, etc.
NOTE: Substitute or so-called ‘equivalent’
item/spare parts are not recommended for use.
Compliance, safe operation and pump
performance may be severely compromised if
incorrect or substitute spare parts – including
Fasteners, O-Rings, Ball Bearings, etc – are used.
5.7 REASSEMBLY - PRELIMINARY
1. Ensure all parts are clean before assembly.
Remove any burrs.
2. Ensure Impeller maintains an accurate free sliding
fit on Shaft and key. This is critical.
At all times when
handling and installing
mechanical seals, care must be taken to ensure
lapped faces and seats are not damaged.
Particular attention must be given to carbon seats
to prevent marking or chipping.
3. Lightly lubricate O-Rings, Lip Seals and
Mechanical Seal Faces with a compatible good
quality detergent-free light oil before assembly.
5.8 REASSEMBLY
(Refer Drawing No A316001L A319001L)
Fig 6
2. Check Shaft for wear, damage or run-out.
Replace as required.
3. Inspect both Ball Bearings for wear. It is
recommended on major overhauls that Ball
Bearings be replaced.
4. Check Mechanical Seal components for wear or
damage. It is recommended on major overhauls
that Mechanical Seal components be replaced.
5. It is recommended that as a standard procedure,
all O-Rings be replaced at every overhaul or
when any disassembly is conducted.
Quill Assembly
1. Fit Lip Seal to Cartridge.
(note position of lip)
Refer Fig 7
Fig 7
2. a) Fit O-Ring to Seal
Seat.
b) Fit Seal Seat to
Cartridge.
Refer Fig 8
Fig 8
Page 10
10
c) Press Seal Seat
in with fingers.
(Ensure complete
and square
engagement)
Refer Fig 9
Fig 9
3. Fit Primary O-Ring
to Cartridge then fit
Secondary O-Ring.
Refer Fig 10
Fig 10
4. a) Fit IE Bearing to
Shaft.
(Note: this is an
interference fit)
(Note: Apply force
to inner race of
Bearing only.)
b) Lock Bearing in
position with Circlip.
Refer Fig 11
Fig 11
5. Fit DE Bearing to Shaft.
(Note: this is an
interference fit)
(Note: Apply force to
inner race of Bearing
only.)
Refer Fig 12
Fig 12
6. a) Fit Bearing/Shaft
Assembly into
Cartridge.
b) Fit Seal rotating
subassembly to
Cartridge/Shaft
Assembly.
Refer Fig 13
Fig 13
c) Press down and lock
in position with
Circlip.
Refer Fig 14
Fig 14
Final pump assembly
7. Fit Dust Seal to Body.
(Note position of lip)
Refer Fig 15
Fig 15
8. To assist assembly,
lightly lubricate bore in
cartridge zone with a
compatible good
quality detergent-free
light oil and fit Quill
Assembly to Body.
9. Lock in place with 4
grubscrews. (apply
Loctite 243 or
equivalent to grubscrews) Fig 16
Refer Fig 16
10. Fit Key and Impeller.
Ensure Impeller
maintains an accurate
free sliding fit on Shaft
and Key. This is
critical
Refer Fig 17
Fig 17
11. Fit O-Ring to Cover and
fit Cover to Body.
Tighten bolts to required
torque as shown in
Section 5.8.
Refer Fig 18
Fig 18
12. Fit Key and Coupling half
to Pump (and Motor if not
already fitted).
Refer to Drawing No:
A316001C and A316003C
in Section 7: for
dimensions.
(Apply Loctite 243 or
equivalent to grubscrews)
Tighten grubscrews. Fig 19
Refer Fig 19
13. Fit the 'Polygear' Coupling half to Pump.
14. Check for free rotation by hand rotating the
Coupling half/shaft.
15 Fit the ‘Polygear’ Coupling half and element to
Motor and securely mount Motor to Pump flange.
Note: If IEC 100 frame motor is utilised, Motor
Adaptor Kit must be fitted first.
16. Fit Coupling Guards.
Reassembly is now complete.
Page 11
SECTION 6 – PARTS DESIGNATION
Cat
#
Description
Qty
Cat
#
Description
Qty
1
Body
1
37
Coupling Guard
2
2
Cover
1
37A
Setscrew -Coupling Guard
4
3
Impeller
1
38
Plug - Spare Port
1
4
O-Ring – Cover
1
39
Seal Drain Elbow
1
6
Bolt 4 55
Lip Seal - Secondary Seal
1 7 Plug –Gauge Tapping
2
56*
Mechanical Seal Assembly
1 8 Key – Impeller
1
Incl
#40 Seal Seat
1
21
Shaft
1
Incl
#41 Rotating Seal Face
1
23
Ball Bearing – Inspection End
1
Incl
#42 Seal Sleeve
1
24
Ball Bearing – Drive End
1
Incl
#45 Seal Spring
6
25
Circlip – Bearing
1
Incl
#46 O-Ring – Shaft
1
33
Dust Seal - Bearing
1
Incl
#47 O-Ring – Seal Sleeve
1
34
Key – Pump Shaft
1
Incl
#48 O-Ring – Seal Seat
1
36
Coupling Assembly
1
57
Cartridge - Mechanical Seal
1
incl
#36D Half Coupling – Motor
1
57A
Grubscrew
4
incl
#36E Coupling Element
1
57B
O-Ring – Cartridge Primary
1
incl
#36P Half Coupling – Pump
1
57C
O-Ring – Cartridge Secondary
1 58
Circlip - Mechanical Seal
1
RC20/RC25
Motor Attachment – IEC D90 B5
Motor Attachment – IEC D100 B5
29
Bolt – M10x40
4
35
Motor Adaptor Kit to suit D100
1
29A
Spring Washer – M10
4
incl
#29 Bolt – M12x50
4
29B
Nut – M10
4
incl
#29A Spring Washer – M12
4
incl
#29B Nut – M12
4
incl
#35A Motor Adaptor
1 incl
#35B Stud – M10x40
4 incl
#35C Nut – M10
4 incl
#35D Spring Washer – M10
4
Motor Attachment – NEMA 143TC/145TC
Motor Attachment – NEMA 182TC/184TC
29
Bolt – 3/8” UNCx1-1/2”
4
29
Bolt – 1/2” UNCx2”
4
29A
Spring Washer – 3/8” UNC
4
29A
Spring Washer – 3/8” UNC
4
RC40
Motor Attachment – IEC D112 B5
Motor Attachment – NEMA 213TC/215TC
29
Bolt – M12x50
4
29
Bolt – 1/2” UNCx2”
4
29A
Spring Washer – M12
4
29A
Spring Washer – 3/8” UNC
4
29B
Nut – M12
4
Motor Attachment – IEC D132 B14
29
Bolt – M10x40
4 29A
Spring Washer – M10
4
PARTS DESIGNATION - EBSRAY MODELS: RC20, RC25 and RC40
(Refer Drawing No A316001L and A319001L)
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