Translation of the original operating instructions
1. SAFETY REGULATIONS AND NOTES
Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
11. SAFETY REGULATIONS AND NOTES
11.1 Levels of hazard warnings
11.2 Staff qualification
11.3 Basic safety rules
11.4 Electrical voltage
21.5 Safety and protective functions
21.6 Mechanical movement
21.7 Emission
21.8 Hot surface
21.9 Transport
21.10 Storage
21.11 Disposal
32. PROPER USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to ErP directive
53.4 Technical features
53.5 Mounting data
53.6 Transport and storage conditions
64. CONNECTION AND START-UP
64.1 Connecting the mechanical system
64.2 Connecting the electrical system
74.3 Connection in terminal box
84.4 Connection screen
94.5 Open additional screwed cable glands
94.6 Checking the connections
94.7 Switch on device
94.8 Switching off the device
105. MAINTENANCE, MALFUNCTIONS, POSSIBLE
105.1 Cleaning
105.2 Safety test
1.1 Levels of hazard warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualification
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:
; Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.
1.4 Electrical voltage
; Check the electrical equipment of the device at regular intervals, refer
to chapter 5.2 Safety test.
; Replace loose connections and defective cables immediately.
DANGER
Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
The device is exclusively designed as a built-in device for moving air
according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
● Use the device in power systems with earthed neutral (TN/TT power
systems) only.
● Only using the device in stationary systems.
● Carrying out all maintenance.
● Moving air with a density of 1.2 kg/m³.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.6 Transport and storage conditions and
chapter 3.2 Nominal data.
● Operating the device with all protective features in place.
● Minding the operating instructions.
Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
● Operation in medical equipment with a life-sustaining or lifesaving
function.
● Operation with external vibrations.
● Moving solids content in flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Moving air that contains abrasive particles.
● Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
● Moving air that contains dust pollution, e.g. suctioning off saw dust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
● Using the device as a safety component or for taking on safety-
related functions.
● Operation with completely or partially disassembled or modified
protective features.
● In addition, all application options that are not listed under proper use.
Translation of the original operating instructions
Phase3~3~
Nominal voltage / VAC400400
ConnectionΔY
Frequency / Hz5050
Type of data definitionmlml
Valid for approval /
CECE
standard
Speed / min
-1
13301070
Power input / W1250840
Current draw / A2.481.42
Max. back pressure / Pa150100
Min. ambient temperature
-40-40
/ °C
Max. ambient
5555
temperature
/ °C
Starting current / A10
Maximum safe operating
speed / min
ml = Max. load · me = Max. efficiency · fa = Running at free air
cs = Customer specs · cu = Customer unit
Subject to alterations
-1
1540
@ 70 °C
1540
@ 70 °C
3.3 Data according to ErP directive
Installation categoryA
Efficiency categoryStatic
Variable speed driveNo
Specific ratio
*
Specific ratio = 1 + pfs / 100 000 Pa
Overall efficiency ηes / %37.930.534.5
Efficiency grade N43.43640
Power input Pe / kW1.35
Air flow qv / m³/h8830
Pressure increase total psf / Pa210
Speed n / min
Data definition with optimum efficiency.
The ErP data is determined using a motor-impeller combination in a standardised
measurement configuration.
*
-1
1.00
ActualRequest
2013
1310
Request
2015
Direction of rotationCounter-clockwise, seen on rotor
Type of protectionIP 54
Insulation class"F"
Humidity classF3-1
Mounting positionShaft horizontal or rotor on bottom; rotor
on top on request
Condensate discharge
Rotor-side
holes
Operation modeS1
Motor bearingBall bearing
Touch current acc.
Cable exitAxial
Protection classI (if protective earth is connected by
customer)
Product conforming
EN 61800-5-1; CE
to standard
ApprovalEAC; VDE
For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.
3.5 Mounting data
; Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).
Strength class for
8.8
mounting screws
You can obtain additional mounting data from the product drawing if
necessary.
3.6 Transport and storage conditions
; Use the device in accordance with its protection type.
Max. permissible
ambient motor temp.
(transp./ storage)
Min. permissible
ambient motor temp.
(transp./storage)
+ 80 °C
- 40 °C
3.4 Technical features
Mass26.1 kg
Size630 mm
Surface of rotorCast in aluminium
Material of terminal boxPP plastic
Material of bladesAluminium sheet insert, sprayed with PP
Translation of the original operating instructions
plastic
Material of wall ringSheet steel, galvanised and coated in
black plastic (RAL 9005)
Material of guard grilleSteel, coated in black plastic (RAL9005)
Number of blades5
Blade angle-10°
Direction of air flow"V"
CAUTION
Cutting and crushing hazard when removing the device
from the packaging
Blades can be bent
→ Carefully remove the device from its packaging, only
touching the wall ring. Make sure to avoid any shock.
→ Wear safety shoes and cut-resistant safety gloves.
CAUTION
Heavy load when taking out the device
Bodily harm, e.g. back injuries, are possible.
→ Two people should remove the device out of its packaging
together.
; Check the device for transport damage. Damaged devices must no
longer be installed.
; Do not make any modifications, additions or renovations to the
device. Replacing the terminal box is not permitted.
; Install the undamaged device according to your application.
4.2 Connecting the electrical system
DANGER
Electric voltage on the device
Electric shock
→ Always install a protective earth first.
→ Check the protective earth.
DANGER
Incorrect insulation
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation
requirements for voltage, current, insulation material, load etc.
→ Route cables such that they cannot be touched by any
rotating parts.
DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.
Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact
is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.
CAUTION
Electrical voltage
The fan is a built-in component and features no electrically
isolating switch.
Translation of the original operating instructions
→ Only connect the fan to circuits that can be switched off with
an all-pole separating switch.
→ When working on the fan, you must switch off the
installation/machine in which the fan is installed and secure it
from being switched on again.
CAUTION
Electric shock
Electric voltage on the metal part
→ Use the device only with the cable guard and terminal box
provided for this purpose.
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry
environment.
Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
4.2.1 Prerequisites
; Check whether the data on the type plate agree with the connection
data.
; Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.
; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor crosssection.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².
Earth wire contact resistance to EN 61800-5-1
Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.
4.2.2 Residual current operated device
Only pulse-current sensitive and/or universal RCD protective
devices (Type A or B) are permitted. Like frequency inverters,
RCD protective devices cannot provide personal safety while
operating the device.
4.2.3 Voltage control
With open loop speed control using transformers or electronic
voltage regulators (e.g. phase angle control), excessive current
may occur.
In addition, noises can occur with phase angle control
depending on the mounting situation.
Please use a frequency converter only after consultation with ebm-papst.
When a frequency converter is used for speed adjustment, the
maximum safe operating speed (see 3.2 Nominal data) may not be
exceeded.
Fit sinusoidal filters that work on all poles (live-live and liveearth) between the frequency inverter and the motor for
operation with frequency inverters.
Depending on how the device is installed, noises may occur.
Heating of the motor due to use of a frequency converter must be
checked in the application by the customer.
Operating instructions
4.3 Connection in terminal box
4.3.1 Preparing connection lines for the connection
Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.
4.3.2 Connecting cables with terminals
; Remove the cap from the screwed cable gland.
Remove the cap only in those places where cables are inserted.
; Insert the line(s) (not included in the standard scope of delivery) into
the terminal box.
; First connect the "PE" (protective earth) connection.
; Connect the lines to the corresponding terminals.
; Connect the thermal overload protector (TOP).
Use a screwdriver to do so.
During the connection work, ensure that no cables splice off.
The terminal strip is equipped with a penetration prevention device.
; Insert the strands until they meet resistance.
; Seal the terminal box.
4.3.3 Cable routing
No water may penetrate along the cable in the direction of the cable gland.
Fans installed lying flat
Make sure that the cable is routed in the form of a loop (water trap).
Translation of the original operating instructions
Fig. 2: Fan installed lying flat, cable routed as a water trap.
Fans installed in upright position
When routing the cable, ensure that the screwed cable glands are
arranged at the bottom. The cables must always be routed downwards.
Fig. 3: Cable routing for fans installed upright.
4.3.4 Motor protection
CAUTION
Voltage
The device is a built-in component with no isolating switch.
→ Connect the device to a suitable tripping device.
→ Only connect the device to circuits which can be de-
energised with an all-pole disconnection switch.
→ When working on the device, the system/machine in
which the device is installed must be secured so as to
prevent it from being switched back on.
NOTE
Lack of motor protection
Without motor protection, the motor can overheat and suffer
damage.
→ Connect up the thermal overload protector installed in the coil.
The motors are equipped with thermal overload protectors to protect the
devices.
Check to make sure that the thermal overload protector is correctly
connected before each operation.
Failure to connect up the thermal overload protector correctly will
invalidate your warranty claim.
; Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.
4.8 Switching off the device
; Disconnect the device from the supply voltage at the main switch for
the supply line.
; When disconnecting, be sure to disconnect the earth wire connection
last.
4.7 Switch on device
The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical connection. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
WARNING
Hot motor housing
Fire hazard
→ Ensure that no combustible or flammable materials are
located close to the fan.
; Inspect the device for visible external damage and the proper function
of the protective features before switching it on.
; Check the air flow paths of the fan for foreign objects and remove any
that are found.
; Apply the nominal voltage to the voltage supply.
Translation of the original operating instructions
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
Do not perform any repairs on your device. Return the device to ebmpapst for repair or replacement.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
→ Insert the brought-out thermal overload protector into the
control circuit so that the cooled off motor does not switch on
independently after a fault.
If the device remains out of use for some time, e.g. when in
storage, we recommend switching the device on for at least
two hours to allow any condensate to evaporate and to move
the bearings.
Motor does not turnMechanical blockageSwitch off, de-
Translation of the original operating instructions
Imbalance in rotating
parts
Mains supply
voltage faulty
Faulty connectionDe-energise, correct
Thermal overload
protector responded
Unacceptable
operating point
Clean the device; if
imbalance is still
evident after
cleaning, replace the
device.
If you have
attached any weight
clips during cleaning,
make sure to
remove them
afterwards.
energise, and
remove mechanical
blockage.
Check mains supply
voltage,
restore power
supply.
connection, see
connection diagram.
Allow motor to cool
off, locate and rectify
cause of error, if
necessary cancel
restart lock-out
Check operating point
Overtemperature of
motor
If you have any other problems, contact ebm-papst.
5.1 Cleaning
NOTE
Damage to the device during cleaning.
Malfunction possible
→ Do not clean the device using a water jet or high-pressure
washer.
→ Do not use any cleaners containing acids,
bases or solvents.
→ Do not use any pointed or sharp-edged objects to clean.
5.2 Safety test
What has to
be tested?
Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact
Check the
device for
damage to
blades and
housing
Mounting the
connection lines
Mounting of
protective
earth connection
Check the
insulation of
the wires for
damage
Tightness of
screwed cable
gland
Condensate
discharge
holes for
clogging, as
necessary
Weld seams
for crack
formation
Ambient temperature
too high
Insufficient coolingImprove cooling